Search Results (53)

The hydraulic directional valve represents a fundamental component of a hydraulic system. The severe operating environment could cause undesirable faults, with the spool stick being the particular concern. It will lead to a reduction in the overall performance of the operating system, even with the potential for failure. To address this issue, this study presents a hybrid intelligent algorithm-based diagnostic approach for the hydraulic directional valve spool stick fault to facilitate timely industrial inspection and maintenance. Firstly, the monitoring signals on hydraulic directional valves are denoised using wavelet packet denoising (WPD). Then, the denoised signals are decomposed via sparrow search algorithm (SSA) optimized for variational mode decomposition (VMD) in order to obtain a typical fault feature vector. Finally, a combined model of the convolutional neural network (CNN) and the long short-term memory (LSTM) is employed to diagnose the valve spool stick fault. The results of this study indicate that the proposed approach can reduce the signal processing time by 56.60%. The diagnostic accuracy of the approach is 97.01% and 96.24% for sensors located at different positions, and the accuracy of the fusion sensor group is 99.55%. These fault diagnostic performances provide a basis for further research into hydraulic directional valve spool stick fault and are appliable to other hydraulic equipment fault diagnosis applications. Full article

The reliability of hydraulic valves is critical for the safety and efficiency of industrial systems. While vibration and pressure sensors are widely deployed for condition monitoring, leveraging the heterogeneous data from these multi-sensor systems for accurate remaining useful life (RUL) prediction remains challenging due to noise, outliers, and inconsistent sampling rates. This study proposes a sensor data-driven framework that integrates multi-step signal preprocessing, time–frequency feature fusion, and a machine learning model to address these challenges. Specifically, raw data from vibration and pressure sensors are first harmonized through a multi-step preprocessing pipeline including Hampel filtering for impulse noise, Robust Scaler for outlier mitigation, Butterworth low-pass filtering for effective frequency band retention, and resampling to a unified rate. Subsequently, vibro-acoustic features are extracted from the preprocessed sensor signals, including Fast Fourier Transform (FFT)-based frequency domain features and Wavelet Packet Decomposition (WPD)-based time–frequency features, to comprehensively characterize the valve’s degradation. A health indicator (HI) is constructed by fusing the most sensitive features. Finally, a Kernel Principal Component Analysis (KPCA)-optimized Random Forest model is developed for HI prediction, which strongly correlates with RUL. Validated on the UCI hydraulic condition monitoring dataset through 20-run Monte-Carlo cross-validation, our method achieves a root mean square error (RMSE) of 0.0319 ± 0.0090, a mean absolute error (MAE) of 0.0109 ± 0.0014, and a coefficient of determination (R²) of 0.9828 ± 0.0097, demonstrating consistent performance across different data partitions. These results confirm the framework’s effectiveness in translating multi-sensor data into actionable insights for predictive maintenance, offering a viable solution for industrial health management systems. Full article

This study aims to compare decision tree and Analysis of Variance (ANOVA) techniques as feature selection methods, combined with Wavelet Packet Decomposition (WPD) for feature extraction, to enhance the diagnosis of faults in belt conveyor idlers. Belt conveyors are widely used in mining for efficient transport, but idlers composed of rollers are frequently subject to failure, making continuous monitoring essential to ensure reliability. Automated diagnostic solutions using vibration signals and machine learning rely on signal processing for feature extraction, often requiring dimensionality reduction or feature selection to improve classification accuracy. Due to the limitations of traditional techniques such as Principal Component Analysis (PCA) in handling temporal variations, Decision Tree and ANOVA emerge as effective alternatives for feature selection. This framework applied to each feature selection method, and Support Vector Machine (SVM) was used as a classification technique. The diagnostic performance of each method, including the case without feature selection, was evaluated. The results showed a higher diagnostic accuracy performance for the approaches that applied the features from the decision tree and from ANOVA. The improvement in the diagnosis of roller failures with feature selection was corroborated with the hit rates of failure mode, severity level, and location of a defective roller above 93.5%. Full article

Lithium-ion batteries (LIBs) are widely used in consumer electronics, electric vehicles, and renewable energy systems, but their performance decays with their lifespan, which poses safety risks. Therefore, it is crucial to develop remaining useful life (RUL) prediction technology. This paper proposes a RUL prediction method for lithium-ion batteries based on an improved Dempster–Shafer (D-S) evidence theory framework, which aims to improve the accuracy and robustness of prediction by integrating the advantages of a wavelet packet decomposition convolutional neural network (WPD-CNN) and an extended Kalman filter (EKF). The results show that the improved D-S theory overcomes the limitations of the classical D-S theory, improves the accuracy and robustness of diagnosis and prediction, and can effectively integrate multi-source information. Experimental verification shows that the fused model is significantly better than a single model in terms of prediction accuracy and robustness, providing an efficient and reliable solution for fault diagnosis and health management of lithium-ion batteries. Full article

The traditional detection method of transformer oil acid value has limitations, such as long detection period and toxicity of reagents; while, with the traditional spectral analysis, it is difficult to realize the efficient extraction of key features related to the acid value content. Early detection of rising acid levels is critical to prevent transformer insulation degradation, corrosion, and failure. Conversely, delayed detection accelerates aging and can cause costly repairs or unplanned outages. To address this need, this paper proposes a new method for predicting the acid value content of the transformer oil based on the infrared spectra in the transformer oil and a deep neural network (DNN). The infrared spectral data of the transformer oil is acquired by ALPHA II FT-IR spectrometer, the high frequency noise effect of the spectrum is reduced by wavelet packet decomposition (WPD), and the bootstrapping soft shrinkage (BOSS) algorithm is used to extract the spectra with the highest correlation with the acid value content. The BOSS algorithm is used to extract the feature parameters with the highest correlation with the acid value content in the spectrum, and the DNN prediction model is established to realize the fast prediction of the acid value content of the transformer oil. In comparison with the traditional infrared spectral preprocessing method and regression model, the proposed prediction model has a coefficient of determination (R²) of 97.12% and 95.99% for the prediction set and validation set, respectively, which is 4.96% higher than that of the traditional model. In addition, the accuracy is 5.45% higher than the traditional model, and the R² of the proposed prediction model is 95.04% after complete external data validation, indicating that it has good accuracy. The results show that the infrared spectral analysis method combining WPD noise reduction, BOSS feature extraction, and DNN modeling can realize the rapid prediction of the acid value content of the transformer oil based on infrared spectroscopy technology, and the prediction model can be used to realize the analytical study of transformer oils. The model can be further applied to the monitoring field of the transformer oil characteristic parameter to realize the rapid monitoring of the transformer oil parameters based on a portable infrared spectrometer. Full article

Carbon market price prediction is critical for stabilizing markets and advancing low-carbon transitions, where capturing multifractal dynamics is essential. Traditional models often neglect the inherent long-term memory and nonlinear dependencies of carbon price series. To tackle the issues of nonlinear dynamics, non-stationary characteristics, and inadequate suppression of modal aliasing in existing models, this study proposes an integrated prediction framework based on the coupling of gradient-sensitive time-series adversarial training and dynamic residual correction. A novel gradient significance-driven local adversarial training strategy enhances immunity to volatility through time step-specific perturbations while preserving structural integrity. The GSLAN-BiLSTM architecture dynamically recalibrates historical–current information fusion via memory-guided attention gating, mitigating prediction lag during abrupt price shifts. A “decomposition–prediction–correction” residual compensation system further decomposes base model errors via wavelet packet decomposition (WPD), with ARIMA-driven dynamic weighting enabling bias correction. Empirical validation using China’s carbon market high-frequency data demonstrates superior performance across key metrics. This framework extends beyond advancing carbon price forecasting by successfully generalizing its “multiscale decomposition, adversarial robustness enhancement, and residual dynamic compensation” paradigm to complex financial time-series prediction. Full article

Mainlobe suppression jamming significantly degrades radar detection performance. The conventional blind source separation (BSS) algorithms often fail under high-jamming-to-signal-ratio (JSR) and low-signal-to-noise-ratio (SNR) conditions. To overcome this limitation, we propose an enhanced BSS method combining variational mode decomposition (VMD) and wavelet packet decomposition (WPD), termed VMD-WPD-JADE. The proposed approach first applies VMD-WPD for noise reduction in radar signals and then utilizes the JADE algorithm to compute the separation matrix of the denoised signals, effectively achieving blind source separation of radar echoes for interference suppression. We evaluate the method using noise-amplitude modulation and noise-frequency modulation jamming scenarios. The experimental results show that at a JSR = 50 dB and an SNR = −5 dB, our method successfully separates the target signals. Compared with the conventional blind source separation (BSS) algorithms, the proposed technique demonstrates superior robustness, achieving a 4–11% improvement in the target detection probability under noise-amplitude modulation (NAM) jamming and a 4–16% enhancement under noise-frequency modulation (NFM) jamming within a signal-to-noise ratio (SNR) range of −5 dB to 5 dB. Full article

Real-time detection of welding defects in resistance spot welding is a complex challenge. Dynamic resistance (DR) reflects nugget growth and varies with defect types, serving as a key indicator. This study presents an online quality evaluation and defect classification method for Q235 low-carbon steel welding. Welding current and voltage were collected in real-time, and DR signals were processed employing a second-order Butterworth low-pass filter featuring zero-phase processing to enhance accuracy. Empirical mode decomposition (EMD) decomposed these signals into intrinsic mode functions (IMFs) and residuals, which were classified by a support vector machine (SVM). Experiments showed the EMD-SVM method outperforms traditional approaches, including backpropagation (BP) neural networks, SVM, wavelet packet decomposition (WPD)-BP, WPD-SVM, and EMD-BP, in identifying four welding states: normal, spatter, false, and edge welding. This method provides an efficient, robust solution for online defect detection in resistance spot welding. Full article

Traditional surveying methods have various drawbacks in monitoring cable-stayed bridge deformations. Global Navigation Satellite System (GNSS) technology is increasingly recognized for its critical role in structural deformation monitoring, providing precise measurements for various structural applications. Accurate signal extraction is essential for reliable deformation monitoring, as it directly influences the quality of the detected structural changes. However, effective signal extraction from GNSS data remains a challenging task due to the presence of noise and complex signal components. This study integrates Complementary Ensemble Empirical Mode Decomposition with Adaptive Noise (CEEMDAN) and wavelet packet decomposition (WPD) to extract GNSS deformation monitoring signals for the ropeway pillar. The proposed approach effectively mitigates high-frequency noise interference and modal mixing in GNSS signals, thereby enhancing the accuracy and reliability of deformation measurements. Simulation experiments and real-world scenario applications with operational field data processing demonstrate the effectiveness of the proposed method. This research contributes to advancing GNSS-based deformation monitoring techniques, offering a robust solution for detecting and analyzing subtle structural changes in various engineering contexts. Full article

This study proposes a fault diagnosis method for harmonic drive systems based on multi-sensor data fusion and the gravitational search algorithm (GSA). As a critical component in robotic arms, harmonic drives are prone to failures due to wear, less grease, or improper loading, which can compromise system stability and production efficiency. To enhance diagnostic accuracy, the research employs wavelet packet decomposition (WPD) and empirical mode decomposition (EMD) to extract multi-scale features from vibration signals. These features are subsequently fused, and GSA is used to optimize the high-dimensional fused features, eliminating redundant data and mitigating overfitting. The optimized features are then input into a support vector machine (SVM) for fault classification, with K-fold cross-validation used to assess the model’s generalization capabilities. Experimental results demonstrate that the proposed diagnosis method, which integrates multi-sensor data fusion with GSA optimization, significantly improves fault diagnosis accuracy compared to methods using single-sensor signals or unoptimized features. This improvement is particularly notable in multi-class fault scenarios. Additionally, GSA’s global search capability effectively addresses overfitting issues caused by high-dimensional data, resulting in a diagnostic model with greater reliability and accuracy across various fault conditions. Full article

Damage identification, both in terms of size and location, in bridges is important for timely maintenance and to avoid any catastrophic failure. An earlier experimental study showed that damage in a steel box girder orthotropic plate can be successfully detected using the measured vibration acceleration data. In this study, the wavelet packet decomposition (WPD) method is used to analyze the measured vibration acceleration responses and then the estimation of the permutation entropy (PE) on the re-constructed signals. A damage index is then defined based on the permutation entropy difference (PED) between the damaged and the healthy conditions to detect the location and size of the damage. The method is further validated through the finite element (FE) model of a steel box girder and the computed vibration acceleration responses when subjected to the sinusoidal excitations at different frequencies. In addition, the robustness of the methodology under different white noise interference conditions is also verified. The results show that the proposed methodology can effectively identify the location of human-made damage and accurately estimate the degree of damage under different frequencies of sinusoidal excitation. The method has shown a strong anti-noise property. Full article

Defects in welds can affect the structural safety and reliability of workpieces. Currently, the method of using phased array ultrasonic inspection technology for non-destructive testing of weld structures with high detection efficiency, good sensitivity, and good visualization of the results is widely used. However, the defective A-scan data collected by the ultrasonic phased array detector inevitably contain noise data, including the test piece material structure noise, equipment noise, and environmental noise, which undoubtedly affects the analysis of the A-scan signal. In addition, when defects are interpreted, the presence of noise also interferes with the process, which affects the accuracy of the interpretation. Therefore, to enhance the accuracy of defect identification based on phased array ultrasonic inspection technology, we must prevent the series of consequences caused by misjudgments. In this study, ultrasonic phased array inspection experiments were carried out, and the specific process flow of ultrasonic phased array inspection of flat plate butt welds was summarized. Utilizing pre-fabricated flat plate butt specimen blocks containing five types of typical defects, defect A-sweep signals based on ultrasonic phased array inspection were obtained. Combining the sparrow optimization algorithm (SSA), variational mode decomposition (VMD), and wavelet packet decomposition (WPD), a defect signal noise reduction method based on parameter optimization was studied. A noise reduction study was carried out using the noise-added simulated signal, and the results indicated that the noise reduction method proposed in this paper had a better noise reduction effect and the proposed method could effectively retain the detailed features of the ultrasonic phased array defective A-scan signal and realize the noise reduction processing of the defective A-scan signal. Full article

In order to improve the reliability and life of the wind turbine, this paper takes the rolling bearing in the experimental platform of the wind turbine as the research object. In order to obtain the intrinsic mode function (IMF) of each fault type, the original signals of different fault states of the rolling bearing on the experimental platform are decomposed by using the overall average empirical mode decomposition method (EEMD) and the wavelet packet decomposition method (WPD), respectively. Then the energy ratio of the IMF component of the different types of faults to the total energy value is calculated and the eigenvectors of different types of faults are constructed. The extreme learning machine (ELM) and probabilistic neural network (PNN) are used to learn fault types and eigenvector samples to identify the faults of the rolling bearing. It is found that the bearing fault characteristics obtained by the WPD method are more obvious, and the results obtained by the same recognition method are ideal; and the PNN method is obviously superior to the extreme learning machine method in bearing fault recognition rate. Full article

Accurate medium- and long-term runoff prediction models play crucial guiding roles in regional water resources planning and management. However, due to the significant variation in and limited amount of annual runoff sequence samples, it is difficult for the conventional machine learning models to capture its features, resulting in inadequate prediction accuracy. In response to the difficulties in leveraging the advantages of machine learning models and limited prediction accuracy in annual runoff forecasting, firstly, the variational mode decomposition (VMD) method is adopted to decompose the annual runoff series into multiple intrinsic mode function (IMF) components and residual sequences, and the spectral clustering (SC) algorithm is applied to classify and reconstruct each IMF. Secondly, an annual runoff prediction model based on the adaptive particle swarm optimization–long short-term memory network (APSO-LSTM) model is constructed. Finally, with the basis of the APSO-LSTM model, the decomposed and clustered IMFs are predicted separately, and the predicted results are integrated to obtain the ultimate annual runoff forecast results. By decomposing and clustering the annual runoff series, the non-stationarity and complexity of the series have been reduced effectively, and the endpoint effect of modal decomposition has been effectively suppressed. Ultimately, the expected improvement in the prediction accuracy of the annual runoff series based on machine learning models is achieved. Four hydrological stations along the upper reaches of the Fen River in Shanxi Province, China, are studied utilizing the method proposed in this paper, and the results are compared with those obtained from other methods. The results show that the method proposed in this article is significantly superior to other methods. Compared with the APSO-LSTM model and the APSO-LSTM model based on processed annual runoff sequences by single VMD or Wavelet Packet Decomposition (WPD), the method proposed in this paper reduces the RMSE by 40.95–80.28%, 25.26–57.04%, and 15.49–40.14%, and the MAE by 24.46–80.53%, 16.50–59.30%, and 16.58–41.80%, in annual runoff prediction, respectively. The research has important reference significance for annual runoff prediction and hydrological prediction in areas with data scarcity. Full article

As the field of fault diagnosis in electrical machines has significantly attracted the interest of the research community in recent years, several methods have arisen in the literature. Also, raw data signals can be acquired easily nowadays, and, thus, machine learning (ML) and deep learning (DL) are candidate tools for effective diagnosis. At the same time, a challenging task is to identify the presence and type of a bearing fault under noisy conditions, especially when relevant faults are at their incipient stage. Since, in real-world applications and especially in industrial processes, electrical machines operate in constantly noisy environments, a key to an effective approach lies in the preprocessing stage adopted. In this work, an evaluation study is conducted to find the most suitable signal preprocessing techniques and the most effective model for fault diagnosis of 16 conditions/classes, from a low-workload (computational burden) perspective using a well-known dataset. More specifically, the reliability and resiliency of conventional ML and DL models is investigated here, towards rolling bearing fault detection, simulating data that correspond to noisy industrial environments. Diverse preprocessing methods are applied in order to study the performance of different training methods from the feature extraction perspective. These feature extraction methods include statistical features in time-domain analysis (TDA); wavelet packet decomposition (WPD); continuous wavelet transform (CWT); and signal-to-image conversion (SIC), utilizing raw vibration signals acquired under varying load conditions. The noise effect is examined and thoroughly commented on. Finally, the paper provides accumulated usual practices in the sense of preferred preprocessing methods and training models under different load and noise conditions. Full article