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Keywords = zipper fracturing

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33 pages, 10857 KB  
Article
A Damage-Based Fully Coupled DFN Study of Fracture-Driven Interactions in Zipper Fracturing for Shale Gas Production
by Fushen Liu, Yang Mou, Fenggang Wen, Zhiguang Yao, Xinzheng Yi, Rui Xu and Nanlin Zhang
Energies 2025, 18(17), 4722; https://doi.org/10.3390/en18174722 - 4 Sep 2025
Viewed by 799
Abstract
As a significant energy source enabling the global energy transition, efficient shale gas development is critical for diversifying supplies and reducing carbon emissions. Zipper fracturing widely enhances the stimulated reservoir volume (SRV) by generating complex fracture networks of shale reservoirs. However, recent trends [...] Read more.
As a significant energy source enabling the global energy transition, efficient shale gas development is critical for diversifying supplies and reducing carbon emissions. Zipper fracturing widely enhances the stimulated reservoir volume (SRV) by generating complex fracture networks of shale reservoirs. However, recent trends of reduced well spacing and increased injection intensity have significantly intensified interwell interference, particularly fracture-driven interactions (FDIs), leading to early production decline and well integrity issues. This study develops a fully coupled hydro–mechanical–damage (HMD) numerical model incorporating an explicit discrete fracture network (DFN), opening and closure of fractures, and an aperture–permeability relationship to capture the nonlinear mechanical behavior of natural fractures and their role in FDIs. After model validation, sensitivity analyses are conducted. Results show that when the horizontal differential stress exceeds 12 MPa, fractures tend to propagate as single dominant planes due to stress concentration, increasing the risks of FDIs and reducing effective SRV. Increasing well spacing from 60 m to 110 m delays or eliminates FDIs while significantly improving reservoir stimulation. Fracture approach angle governs the interaction mechanisms between hydraulic and natural fractures, influencing the deflection and branching behavior of primary fractures. Injection rate exerts a dual influence on fracture extension and FDI risk, requiring an optimized balance between stimulation efficiency and interference control. This work enriches the multi-physics coupling theory of FDIs during fracturing processes, for better understanding the fracturing design and optimization in shale gas production. Full article
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17 pages, 1872 KB  
Review
Research Progress on Optimization Methods of Platform Well Fracturing in Unconventional Reservoirs
by Li Zhang, Bo Wang, Minghao Hu, Xian Shi, Liu Yang and Fujian Zhou
Processes 2025, 13(6), 1887; https://doi.org/10.3390/pr13061887 - 14 Jun 2025
Cited by 3 | Viewed by 976
Abstract
Unconventional reservoirs are characterized by low porosity, low permeability, and limited hydrocarbon abundance, making them economically unviable for production under natural conditions. Large-scale hydraulic fracturing has emerged as a critical technology for enabling the effective development of these resources. The three-dimensional development of [...] Read more.
Unconventional reservoirs are characterized by low porosity, low permeability, and limited hydrocarbon abundance, making them economically unviable for production under natural conditions. Large-scale hydraulic fracturing has emerged as a critical technology for enabling the effective development of these resources. The three-dimensional development of platform wells employs batch drilling and batch fracturing techniques. By implementing simultaneous fracturing or zipper fracturing approaches, the process achieves well placement, fracturing, and fracture placement in a single step, thereby reducing costs and improving operational efficiency. Platform well fracturing (PWF) involves numerous parameters that require optimization, and the underlying physical processes are highly complex, presenting significant challenges to the design and control of fracturing strategies. To address these challenges, this study focuses on the following aspects: (1) identifying key parameters in PWF and reviewing prior optimization efforts that use production capacity and net present value as objective functions; (2) systematically comparing numerical simulation methods for modeling fracture propagation and simulating production performance, highlighting their role in linking fracturing parameters to objective functions; (3) evaluating the strengths and limitations of single-factor analysis, orthogonal experimental design, and intelligent automatic optimization methods, and proposing a high-dimensional intelligent optimization workflow for fracturing design; (4) examining the technological challenges of PWF and suggesting future directions for its development. This study provides valuable insights into the selection of optimization methods for PWF schemes and offers guidance for advancing the technology’s development, contributing to more efficient and effective resource recovery from unconventional reservoirs. Full article
(This article belongs to the Special Issue Advances in Unconventional Reservoir Development and CO2 Storage)
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17 pages, 5750 KB  
Article
Research on the Interaction Mechanism of Multi-Fracture Propagation in Hydraulic Fracturing
by Lin-Peng Zhang, Tuan Gu, Bin Li and Peng Zheng
Processes 2024, 12(5), 1040; https://doi.org/10.3390/pr12051040 - 20 May 2024
Viewed by 2033
Abstract
During the hydraulic-fracturing process, stress interference occurs among multiple wells and fractures, potentially affecting the trajectory of hydraulic fracture propagation. Previous studies have largely overlooked the influence of proppant support stresses on the trajectories of fracture propagation. This paper establishes a mathematical model, [...] Read more.
During the hydraulic-fracturing process, stress interference occurs among multiple wells and fractures, potentially affecting the trajectory of hydraulic fracture propagation. Previous studies have largely overlooked the influence of proppant support stresses on the trajectories of fracture propagation. This paper establishes a mathematical model, grounded in the boundary element method, designed to compute the propagation of multiple fractures, considering both proppant support on the fracture surface and dynamic perturbations within the local stress field. The findings of this research reveal that the stress field induced by hydraulic fracturing exhibits dynamic evolution characteristics, necessitating a comprehensive study of the fracture initiation and extension across the entire fracturing time domain. The effect of the residual fracture width under proppant action on the in situ stress field cannot be ignored. During simultaneous fracturing, hydraulic fractures are inclined to propagate in the direction of the maximum horizontal principal stress, particularly as the in situ differential stress escalates. Staggered fracturing between wells has been proven to be more effective than head-to-head fracturing. Simply increasing the well spacing cannot solve the problem of inter-well fracture interference. In zipper fracturing, adjusting the fracturing sequence can inhibit the fracture intersections between wells, thereby controlling the trajectory of fracture propagation. The aforementioned research has considerable significance in guiding the control of fracture morphology during hydraulic-fracturing processes. Full article
(This article belongs to the Special Issue Numerical Simulations of Fracturing in Petroleum Engineering)
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16 pages, 6911 KB  
Article
Enhanced Gas Recovery for Tight Gas Reservoirs with Multiple-Fractured Horizontal Wells in the Late Stages of Exploitation: A Case Study in Changling Gas Field
by Bo Ning, Junjian Li, Taixian Zhong, Jianlin Guo, Yuyang Liu, Ninghai Fu, Kang Bie and Fankun Meng
Energies 2023, 16(24), 7918; https://doi.org/10.3390/en16247918 - 5 Dec 2023
Cited by 3 | Viewed by 1971
Abstract
To initially improve the gas production rate and shorten the payback period for tight gas reservoirs, the multiple-fractured horizontal well (MFHW) model is always applied. However, in the late stages of exploitation, it is difficult to adopt reasonable measures for enhanced gas recovery [...] Read more.
To initially improve the gas production rate and shorten the payback period for tight gas reservoirs, the multiple-fractured horizontal well (MFHW) model is always applied. However, in the late stages of exploitation, it is difficult to adopt reasonable measures for enhanced gas recovery (EGR), particular for continental sedimentary formation with multiple layers, and efficient strategies for EGR in this type of gas field have not yet been presented. Therefore, in this paper, a typical tight gas reservoir in the late stages of exploitation, the Denglouku gas reservoir in Changling gas field, in which MFHWs were utilized and contributed to the communication of the higher Denglouku formation (0.34 mol% CO2) and lower Yingcheng formation (27 mol% CO2) during hydraulic fracturing, is studied comprehensively. Firstly, alongside the seismic, logging, drilling and experimental data, 3D geological and numerical simulation models are developed. According to the differences in CO2 mole fractions for different formations, the gas production rate of MFHWs produced from Denglouku formation is accurately calculated. Then, the well gas production rate (WGPR) and the well bottom-hole pressure (WBHP) history are matched with the calculated values, and thus the types of remaining gas are provided through the fine reservoir description. Finally, in a combination of gas recovery and economics, the optimal infill well type and the adjustment scheme are determined. The results show that there are three main categories of remaining gas, which are areal distribution, abundant points, and marginal dispersion, and the ratios of reaming gas reserve for these three types are 80.3%, 4.2%, and 15.5%, respectively. For the tight gas reservoir developed by MFHWs with parallel and zipper patterns, the best infilling well type is the vertical well. The combination of patching holes, sidetracking, infilling and boosting can obtain the highest gas recovery, while the scheme with patching holes and sidetracking has the best economic benefits. To balance the gas recovery and economics, the measurement of patching holes, sidetracking and infilling with vertical wells is utilized. In the final production period, compared with the basic schemes, the gas recovery can increase by 5.5%. The primary novelty of this paper lies in the determination of the optimal infilling well types and its presentation of a comprehensive adjustment workflow for EGR in tight gas reservoirs. The conclusions in this paper can provide some guidance for other similar tight gas reservoirs developed with MFHWs in the later period. Full article
(This article belongs to the Special Issue Advances in the Development of Unconventional Oil and Gas Resources)
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13 pages, 2371 KB  
Article
Delayed Quality Deterioration of Low-Moisture Cereal-Based Snack by Storing in an Active Filler-Embedded LDPE Zipper Bag
by Youngje Jo, Eunghee Kim, Sangoh Kim, Choongjin Ban and Seokwon Lim
Foods 2022, 11(12), 1704; https://doi.org/10.3390/foods11121704 - 10 Jun 2022
Cited by 2 | Viewed by 2885
Abstract
This study focused on controlling the vapor permeability of an active zipper bag and preserving the quality of cereal-based snacks during the storage period at home. The active zipper bag was prepared by extruding low-density polyethylene with active fillers obtained from natural mineral [...] Read more.
This study focused on controlling the vapor permeability of an active zipper bag and preserving the quality of cereal-based snacks during the storage period at home. The active zipper bag was prepared by extruding low-density polyethylene with active fillers obtained from natural mineral materials. The active zipper bag showed the same transparent appearance as the existing one but showed 21% lower water vapor capability. As a result, during a 20-day storage period, three types of grain-based snacks (biscuits, shortbread cookies, and puffed snacks) showed delayed increases in weight, moisture content, and moisture activity when stored in an active zipper bag. In addition, this also affected the texture of the biscuits and shortbread cookies, in which the area under the curve was reduced significantly after appearing at a peak during the hardness measurement. On the other hand, the decrease in the number of air cell fracture events in puffed snacks was remarkable. This result suggests that the inner microstructure is preserved better when stored in an active zipper bag. In conclusion, the active zipper bag showed poor water vapor permeability, suggesting that the prepared zipper bag can be developed as snack packaging. Full article
(This article belongs to the Section Food Packaging and Preservation)
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18 pages, 4018 KB  
Article
Simulation of Fracture Morphology during Sequential Fracturing
by Peng Zheng, Tuan Gu, Erhu Liu, Ming Zhao and Desheng Zhou
Processes 2022, 10(5), 937; https://doi.org/10.3390/pr10050937 - 9 May 2022
Cited by 5 | Viewed by 2250
Abstract
During hydraulic fracturing, the aperture of hydraulic fractures will shrink by the in-situ stress, but will not fully close because of the existence of proppant inside the fracture. In previous studies, few people noticed the existence of proppant, which has resulted in the [...] Read more.
During hydraulic fracturing, the aperture of hydraulic fractures will shrink by the in-situ stress, but will not fully close because of the existence of proppant inside the fracture. In previous studies, few people noticed the existence of proppant, which has resulted in the inaccuracy of simulation results. In this study, based on the boundary element method, a numerical simulation model for sequential fracturing was established, which respectively considered the influence of proppant in staged fracturing and zipper fracturing. In addition, the influence mechanism of proppant on fracture morphology is then revealed. Simulation results show that the residual aperture of the previous hydraulic fracture, which was produced by proppant, may increase with the increase of proppant stiffness and fracture spacing and may also be shrunk by the dynamic propagation of subsequent hydraulic fracture. However, the residual aperture will rebound after hydraulic fracturing construction is finished. The shrinkage and rebound values of residual aperture of hydraulic fracture are usually less than 1 mm. In addition, at the same time, the residual aperture of previous hydraulic fracture may also influence the propagation of subsequent hydraulic fracture. These influences are represented by the bend of fractures in multistage fracturing and the intersection in zipper fracturing. With the increase of well spacing, the influence degree of residual aperture on subsequent fracture propagation is reduced. The previous hydraulic fracture cannot have a significant effect on the deflection of subsequent hydraulic fracture when fracture spacing is between 10 and 30 m. The above research has important guiding significance for controlling fracture morphology in hydraulic fracturing. Full article
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28 pages, 8045 KB  
Article
Analysis of Pressure Communication between the Austin Chalk and Eagle Ford Reservoirs during a Zipper Fracturing Operation
by Sriniketh Sukumar, Ruud Weijermars, Ibere Alves and Sam Noynaert
Energies 2019, 12(8), 1469; https://doi.org/10.3390/en12081469 - 18 Apr 2019
Cited by 12 | Viewed by 5865
Abstract
The recent interest in redeveloping the depleted Austin Chalk legacy field in Bryan (TX, USA) mandates that reservoir damage and subsurface trespassing between adjacent reservoirs be mitigated during hydraulic fracture treatments. Limiting unintended pressure communication across reservoir boundaries during hydraulic fracturing is important [...] Read more.
The recent interest in redeveloping the depleted Austin Chalk legacy field in Bryan (TX, USA) mandates that reservoir damage and subsurface trespassing between adjacent reservoirs be mitigated during hydraulic fracture treatments. Limiting unintended pressure communication across reservoir boundaries during hydraulic fracturing is important for operational efficiency. Our study presents field data collected in fall 2017 that measured the annular pressure changes that occurred in Austin Chalk wells during the zipper fracturing treatment of two new wells in the underlying Eagle Ford Formation. The data thereby obtained, along with associated Eagle Ford stimulation reports, was analyzed to establish the degree of pressure communication between the two reservoirs. A conceptual model for pressure communication is developed based on the pressure response pattern, duration, and intensity. Additionally, pressure depletion in the Austin Chalk reservoir is modeled based on historic production data. Pressure increases observed in the Austin Chalk wells were about 6% of the Eagle Ford injection pressures. The pressure communication during the fracture treatment was followed by a rapid decline of the pressure elevation in the Austin Chalk wells to pre-fracture reservoir pressure, once the Eagle Ford fracture operation ended. Significant production uplifts occurred in several offset Austin Chalk wells, coeval with the observed temporal pressure increase. Our study confirms that after the rapid pressure decline following the short-term pressure increase in the Austin Chalk, no residual pressure communication remained between the Austin Chalk and Eagle Ford reservoirs. Limiting pressure communication between adjacent reservoirs during hydraulic fracturing is important in order to minimize the loss of costly fracturing fluid and to avoid undue damage to the reservoir and nearby wells via unintended proppant pollution. We provide field data and a model that quantifies the degree of pressure communication between adjacent reservoirs (Austin Chalk and Eagle Ford) for the first time. Full article
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