1. Introduction
Exponential population growth and industrialization have resulted in increased energy shortages and environmental degradation. The observed climate change has become a major concern, and greenhouse gas (GHG) emissions from anthropogenic activities, particularly CO
2, have been identified as one of the main causes of global warming [
1].
In response to the observed environmental degradation, the European Commission has created several policies aimed at promoting renewable energy from endogenous sources to increase its energy independence. The “Clean Energy for all Europeans” legislative package is currently in force, where the renewable energy directive (RED I) is renewed in directive 2018/2001/EU (RED II). This package promotes a reduction of between 45 and 55% in GHG emissions compared to 2005. The incorporation of 47% of the energy produced from renewable sources and a 35% reduction in primary energy consumption will idealize an improvement in energy efficiency by 2030 [
2].
Recovering energy from biomass can play an important role in energy transition, particularly if waste is used, as it also promotes the circular economy, with the possibility of establishing biorefinery approaches that contribute to rural development and sustainability.
Portugal is one of the highest consumers of fish worldwide, with an annual consumption exceeding 50 kg per capita, which is well above the world average of 20.5 kg per capita [
3]. This has led to the growth of fish processing industries that have replaced conventional salting and drying conservation techniques with refrigeration and freezing [
4].
According to the FAO [
3], approximately 35% of the average global production from fisheries and aquaculture corresponds to waste losses. Fish waste (FW) usually consists of heads, viscera, bones, blood, and scales, but it may also contain whole fish that are considered nonsuitable for human consumption (i.e., those that do not meet all the necessary quality and safety criteria). Currently, in Portugal, FW is mainly used for the production of fish meal and oil [
5] and products of low commercial value [
6]; therefore, there is an opportunity to create other solutions for bioenergy production.
Fish waste is rich in lipids and proteins and therefore has a high energy content, which can result in a high biomethane yield in the anaerobic digestion process [
7]. Nevertheless, few studies have reported biogas production from FW under mono- or co-digestion. According to the literature, the mono-digestion of FW can produce 445, 464.5, and 540.5 L CH
4/kg VS
added, respectively, with the waste consisting of heads, viscera, skin, spines, tilapia scales [
8], intestines, the digestive tracts and viscera of snappers, croakers, tuna [
9], and carp viscera [
10].
However, the hydrolysis of protein and lipid fractions during AD can lead to the accumulation of ammonium and long-chain fatty acids (LCFAs), causing inhibition. LCFAs can attach to the surface of microbial cells and block mass transfer, leading to biomass flotation [
11]. Furthermore, Tian et al. [
12] verified the synergetic co-inhibition of the AD process in continuous reactors when LCFAs and ammonia concentrations were above 1.1 g Oleate/L and 4.5 g N-NH
4+/L, respectively. According to the authors, ammonia inhibition results in an increase in volatile fatty acids (VFAs) and hydrogen concentrations, which limits the β-oxidation of LCFAs, leading to the further accumulation of LCFAs and, consequently, the higher inhibition of AD.
Anaerobic co-digestion (AcoD) is frequently adopted to avoid the inhibitions caused by lipid-rich waste, as it allows toxicity dilution, C/N ratio balancing, and higher energy recovery due to the higher theoretical biomethane yield of lipids compared to protein and carbohydrates [
13]. Nevertheless, Wu and Song [
14] reported a large inhibition as they increased the content of FW from 3% to 6% in a mixture with activated sewage sludge, with a decrease in biomethane production from 683.8 ± 36.4 L CH
4/kg VS
added to 52.6 ± 10.3 L CH
4/kg VS
added.
When carrying out AcoD with lipid-rich waste, it is necessary to introduce a substrate rich in carbohydrates, such as fruit waste, to adjust the C/N ratio for the microbial consortium [
13].
Orange production in the EU is concentrated in the Mediterranean region, with Spain and Italy dominating it, followed by Greece and Portugal [
15]. In Portugal, the Algarve region stands out, hosting 90% of overall orange production and producing 355 thousand tons in 2020 [
16]. This fruit is widely used for processing orange juice, from which the resulting residue (orange pomace) represents 50% of the total mass of the fruit [
17] and essentially consists of its peel.
Orange pomace (OP) has been used for the production of biogas [
18]; however, there may be inhibitions due to its high biodegradability, leading to an accumulation of VFAs and, consequently, to the acidification of the medium; or due to the presence of d-limonene, which can be toxic to the microbial consortium [
19]. AcoD can prevent the inhibition caused by d-limonene by diluting this component and introducing a substrate that provides alkalinity to avoid acidification due to VFA accumulation, such as pig slurry (PS) [
20].
Several authors have developed studies on anaerobic co-digestion using FW, OP, or PS. FW has been co-digested with sewage sludge [
14,
20], the liquid fraction of the hydrothermal carbonization of bamboo residue [
21], vegetable waste [
22], sugar cane bagasse [
23], strawberry waste [
24], biowaste [
25], Jerusalem artichoke [
26], fruit and vegetable waste [
27], and sisal pulp [
28]. The combination of FW and PS in a ratio of 5:95 was tested by Regueiro et al. [
29], producing 348.1 L CH
4/kg VS
added, whereas Alvarez et al. [
30] assessed the performance of the feed mixture PS:FW:glicerine (84:5:11), achieving 321 L CH
4/kg VS
added.
Other studies have addressed the co-digestion of PS with slaughterhouse waste [
20], pineapple peel [
31], coffee grounds from soluble coffee production [
32], and leftovers [
33].
Regarding OP, it has been co-digested with cow manure [
34,
35], catering waste [
36], glycerol [
37], sewage sludge [
38,
39], the organic fraction of municipal solid waste [
40], and biowaste [
41].
Table 1 presents the specific biomethane production (SMP) yields from the above-mentioned studies.
As shown in
Table 1, the SMP values present a wide range, but it is worth mentioning the best-performing cases for each substrate or co-substrate. Concerning FW, the maximum SMP value (683.8 L CH
4/kg VS
added) was achieved in a study by Wu and Song [
14] using a mixture with sewage sludge, SS:FW (97:3). Nevertheless, all studies report the relevant enhancement of the methane yield by introducing FW when compared to the reference scenarios. For pig slurry, the highest SMP was reported by Azevedo et al. [
31] for the co-digestion of PS and pineapple peel (PP) in a mixture of 80:20 in a continuous stirred reactor under mesophilic conditions, producing 580 L CH
4/kg VS
added. As for OP, in a recent study by Szaja et al. [
38], co-digestion with sewage sludge, SS:OP (0.4 L + 0.3 g) produced 458.6 L CH
4/kg VS
added.
This study aimed to contribute to the solution of an industry-related problem in the Algarve region, which may be benchmarked in other Mediterranean countries. A fish processing unit was willing to design a valorization route that allowed for the recovery of bioenergy from the waste produced. Hence, this study investigated the potential of combining three waste biomasses available at a local/regional scale (OP, FW, and PS) for the production of biogas by AcoD, assessing the effect of increasing the lipid content as a result of FW addition.
4. Conclusions
The results obtained showed that FW enhanced the biomethane yield from the anaerobic co-digestion of a reference mixture consisting of 80% PS and 20% OPP. The introduction of 25% and 50% FW increased the biomethane yield by 29% and 37%, respectively, compared to the anaerobic digestion of the reference mixture. A maximum biomethane production of 669.68 ± 8.32 mL CH4/g VSadded was achieved with 50% FW.
Moreover, the results achieved suggest the stability of the process, as the digestate’s pH value was around 7.5, the TA was between 3980 and 4270 mg/L (within the recommended range of 1500 and 5000 mg/L), and the VFA/TA ratio was always below 0.35, which indicates the absence of the inhibition associated with the accumulation of VFAs [
56].
Nevertheless, the kinetic study showed that the introduction of FW, which increased the lipid content, negatively influenced the lag time. For example, incorporating 50% FW (which corresponds to c.a 6% of lipids on a dry basis) led to a lag time of approximately three times that of the reference mixture. This effect was also reported in previous studies [
7,
8,
14] and was associated with an increase in proteins and lipids content. Since lipids tend to be adsorbed on the surface of microbial biomass, their accumulation can inhibit hydrolysis, making the interface activation of lipases [
57] and mass transfer difficult.
The results from the kinetic study also showed that the introduction of FW reduced the degradation rate constant by up to 30%. The incorporation of 25% FW (which corresponds to c.a 4% of lipids on a dry basis) may be a compromise between increasing yield (29%) and process kinetics, as the degradation constant decreased by only 4%.
For the 25% FW mixture, about 80% of the cumulative methane volume was reached after 4–5 days of digestion, whereas 6–7 days were necessary for the 50% FW mixture. The low retention times needed have a positive impact on potential full-scale applications, as it implies a lower reactor volume with the associated economic benefits.
Therefore, the results obtained show that FW is promising for the anaerobic co-digestion process. This study provides useful information to support further research under continuous conditions, which can assess the impact of the operational parameters on process performance under conditions closer to full-scale implementation.
Another aspect that should be addressed in future studies is the impact of FW introduction on microbial community structure to identify the key micro-organisms responsible for increased process efficiency.
The proposed strategy can be useful for the management of three relevant waste streams produced in the Mediterranean region. Moreover, the energy scenario that led to the REPower EU Plan has driven the European Commission to promote the upscaling of biomethane production and consumption. This is an opportunity for member states to design a biomethane strategy at the national and regional levels. The co-digestion of different types of waste sets the grounds to establish synergies across sectors, potentially creating clusters that allow for the establishment of more sustainable biogas production units with positive economic impacts at the local scale.
Additionally, the proposed solution brings environmental benefits as it is completely aligned with the circular economy vision, recovering value from organic waste as biomethane and fertilizer (digestate) are produced. Furthermore, biomethane production from organic waste mitigates GHG emissions, encouraging sustainable waste management practices.