The Design of Rare-Earth Giant Magnetostrictive Ultrasonic Transducer and Experimental Study on Its Application of Ultrasonic Surface Strengthening
Abstract
1. Introduction
2. The Design of Rare-Earth Giant Magnetostrictive Ultrasonic Transducer
2.1. The Structural Design of the Transducer
2.2. The Slicing Design of the Terfenol-D Rod
2.3. The Design of the Compound Vibrator
3. Finite Element Analysis of Rare-Earth Giant Magnetostrictive Ultrasonic Transducer
3.1. The Finite Element Analysis of the Composite Oscillator Vibration Modal
3.2. Finite Element Analysis of the Magnetic Field
3.3. Performance Testing of the Rare-Earth Giant Magnetostrictive Transducer
4. Experimental Study on the Ultrasonic Surface Strengthening System Based on Rare-Earth Giant Magnetostrictive Ultrasonic Transducer
4.1. Test Equipment
4.2. The Experiment Scheme
4.3. Analysis of Experimental Results
4.3.1. Roughness Analysis
4.3.2. Hardness Analysis
5. Conclusions
- (1)
- The working frequency of the transducer should be guaranteed at about 15.2 kHz. The composite oscillator will have relatively better vibration mode, and the output displacement will be much larger.
- (2)
- When the frequency is the same, the amplitude of the ultrasonic transducer under square wave is the largest, and under the same waveform, as the frequency increases, the amplitude of the transducer has a tendency to decrease. The amplitude reached the maximum under the gear of 15 kHz and square wave.
- (3)
- Under the experimental conditions of this paper, the surface of the workpiece can reach the mirror surface, the surface roughness can be reduced by about 75%, and the hardness can be increased by more than 20% after ultrasonic surface strengthening.
Acknowledgments
Author Contributions
Conflicts of Interest
References
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| Material | Density (Kg/m3) | Elastic Modulus (GPa) | Poisson Ratio | Acoustic Velocity (m/s) |
|---|---|---|---|---|
| Stainless steel | 7800 | 195 | 0.3 | 4935 |
| Terfenol-D | 9250 | 27.5 | 0.21 | 1724 |
| Duralium | 2790 | 71.5 | 0.34 | 5056 |
| Material | Terfenol-D | Pure Iron | Duralium | Silicon Steel Sheets | NdFeB |
|---|---|---|---|---|---|
| Magnetic permeability | 5~10 | 400 | 1 | 7000~10,000 | 1.05 |
| Waveform | Frequency (kHz) | Amplitude 1 (mm) | Amplitude 2 (mm) | Amplitude 3 (mm) | Average Value (mm) |
|---|---|---|---|---|---|
| Cosine wave | 15 | 0.008 | 0.006 | 0.008 | 0.0073 |
| 20 | 0.006 | 0.006 | 0.006 | 0.006 | |
| 25 | 0.004 | 0.004 | 0.004 | 0.004 | |
| Triangular wave | 15 | 0.006 | 0.006 | 0.006 | 0.006 |
| 20 | 0.006 | 0.006 | 0.004 | 0.0053 | |
| 25 | 0.004 | 0.004 | 0.004 | 0.004 | |
| Square wave | 15 | 0.012 | 0.012 | 0.010 | 0.0113 |
| 20 | 0.010 | 0.008 | 0.008 | 0.0087 | |
| 25 | 0.006 | 0.008 | 0.008 | 0.0073 |
| Test-Pieces | Invariants | Variables | |||
|---|---|---|---|---|---|
| Test-piece 1 | Keep the rotational speed n and feed f unchanged n = 570 r/min, f = 0.2 mm/r | Changing the extrusion variable P/μm | |||
| 80 | 130 | 180 | 230 | ||
| Test-piece 2 | Keep the rotational speed n and extrusion variable P unchanged n = 570 r/min, P = 130 μm | Changing the feed f/mm/r | |||
| 0.1 | 0.2 | 0.3 | 0.5 | ||
| Test-piece 3 | Keep the feed f and extrusion variable P unchanged f = 0.2 mm/r, P = 130 μm | Changing the rotational speed n/r/min | |||
| 290 | 410 | 570 | 820 | ||
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Fang, S.; Zhang, Q.; Zhao, H.; Yu, J.; Chu, Y. The Design of Rare-Earth Giant Magnetostrictive Ultrasonic Transducer and Experimental Study on Its Application of Ultrasonic Surface Strengthening. Micromachines 2018, 9, 98. https://doi.org/10.3390/mi9030098
Fang S, Zhang Q, Zhao H, Yu J, Chu Y. The Design of Rare-Earth Giant Magnetostrictive Ultrasonic Transducer and Experimental Study on Its Application of Ultrasonic Surface Strengthening. Micromachines. 2018; 9(3):98. https://doi.org/10.3390/mi9030098
Chicago/Turabian StyleFang, Shanxiang, Qinjian Zhang, Huiling Zhao, Jingzhou Yu, and Yongchen Chu. 2018. "The Design of Rare-Earth Giant Magnetostrictive Ultrasonic Transducer and Experimental Study on Its Application of Ultrasonic Surface Strengthening" Micromachines 9, no. 3: 98. https://doi.org/10.3390/mi9030098
APA StyleFang, S., Zhang, Q., Zhao, H., Yu, J., & Chu, Y. (2018). The Design of Rare-Earth Giant Magnetostrictive Ultrasonic Transducer and Experimental Study on Its Application of Ultrasonic Surface Strengthening. Micromachines, 9(3), 98. https://doi.org/10.3390/mi9030098

