An Innovative Longwall Mining Technology in Tangshan Coal Mine, China
Abstract
:1. Introduction
- (1)
- Large inclination, 30° on average, which leads to longwall equipment slide.
- (2)
- Cover depth is from −550 m to −658 m, and ground pressure is relatively high.
- (3)
- In order to avoid high side abutment pressure, a large gateway pillar has to be left between adjacent panels leading to low recovery. Moreover, top coal on the top of four shields on each end of the face and gateways cannot be recovered, which further leads to low recovery.
- (4)
- Coal bumps, rock bursts and severe convergence occur frequently in the gateway only a gateway pillar away from gob due to side abutment pressure, leading to support problems and even un-serviceable result of the gateway.
2. Mining Methods
2.1. Conventional Method
- (1)
- Machines in the face tend to slide due to inclination;
- (2)
- A large gateway pillar must be left unmined between adjoining panels, leading to low recovery;
- (3)
- Practice shows that MLM cannot achieve high productivity and high efficiency as tunneling work amount was large, longwall move was frequent and upper gob was repeatedly influenced by mining activity of the lower slices leading to spontaneous combustion and fires within the gob.
- (1)
- Low recovery: Practice shows that failing to extract top coal above gateways and above face end shields and large coal pillars led to low recovery, making it hard to meet the requirement of 75% of recovery for a longwall panel by law in China.
- (2)
- Stability problems: As coal seam inclination is up to 30° on average, shields tend to slide or topple down, and shearer and conveyor tend to slide, too.
- (3)
- Support problems in gateways. As gateways in CLTCC were driven along the floor, their roof was relatively soft coal and roof falls were frequent. In addition, due to the gateway pillar, stress concentration not only occurred on the pillar, but also transferred to the gateways leading to severe deformation and support difficulties in gateways.
- (4)
- Spontaneous combustion: Coal loss employing CLTCC gives rise to spontaneous combustion, especially in loose coal lost in gob. There were a few spontaneous combustion prone areas such as high coal roof failure areas of the gateways which accounted for two-thirds of fire disasters in the coal mine, and two ends of working face where top coal failed to be extracted and other locations where the amount of coal loss was large.
2.2. The New Strategy
2.3. Mining Operations in the LMSG
2.4. Panel Continuance
3. Advantages of the Technology and Concerns
3.1. Advantages
3.2. Concerns and Constraints
3.3. Pillar Design in the LMSG
4. Physical Modelling of the LMSG Panel for Tangshan Coal Mine
5. Analysis and Discussion of Physical Modeling Results
6. Concluding Remarks
Acknowledgments
Author Contributions
Conflicts of Interest
References
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Lithology | Number | Height/m | Character Description |
---|---|---|---|
Medium grained sandstone | 1 | 9.8 | Dark gray, argillaceous texture, plenty of plant root fossils |
Siltstone | 2 | 5.7 | Dark gray, mainly quartz and feldspar |
Coal No. 5 | 3 | 3 | Simple structure. |
Siltstone | 4 | 11 | Dark gray, argillaceous texture, horizontal bedding planes |
Coal No. 6 | 5 | 1.4 | With pyrite concretion |
Sandy mudstone | 6 | 5.7 | Dark gray, with plant root fossil at the top and siderite concretion at the bottom |
Coal No. 7 | 7 | 0.34 | Unstable, locally tailing-out |
Siltstone | 8 | 4.2 | Dark gray, compact, with siderite concretion and plant root fossils |
Medium grained sandstone | 9 | 4.9 | Light gray, mainly quartz, partially detritus, siliceous cemented, partially clipping with thin sandstone bed, horizontally stratified beddings |
Siltstone | 10 | 7.5 | Dark gray, homogeneous, compact, horizontal stratification. |
Carbon mudstone | 11 | 0–2.3 | Black, mainly carbonaceous content, with 1–2 coal lines |
Coal Nos. 8 and 9 | 12 | 8.7 | Mainly dark bright coal, semi bright coal, vitreous and shiny, simple and hard. There are 1–2 layers of 0.5 m of gangue of black carbonaceous mudstone in the coal seam. |
Siltstone | 13 | 3.15 | Dark gray, compact, Homogeneous, fine, with small amount of plant root fossils, calcite vein and scattered siderite crystals are seen |
Fine grained sandstone | 14 | 3.29 | Brown and grey, mainly quartz, partially dead color minerals and small amount of detritus with calcium locally, relatively hard |
Siltstone | 15 | 4.75 | Dark gray, homogeneous, fine and relatively pure, with shell-shaped fractures. |
Method | Panel Width Lp (m) | Coal Seam Thickness Hc (m) | Height of the Gateway Hg (m) | Width of the Coal Pillar Lc (m) | Recovery Ratio η |
---|---|---|---|---|---|
CLTCC | 90 | 8.7 | 3 | 20 | 74.7% |
LMSG | 102 | 8.7 | 3 | −5 | 89.1% |
Lithology | Height (m) | Density (kg/m3) | Modulus of Elasticity (MPa) | Poisson’s Ratio | Internal Friction Angle (°) | Tensile Strength (MPa) | Cohesion (MPa) | UCS (MPa) |
---|---|---|---|---|---|---|---|---|
Siltstone | 11.0 | 2650 | 18,000 | 0.24 | 35 | 7.0 | 5.2 | 127 |
Coal No. 6 | 1.4 | 1500 | 3000 | 0.25 | 25 | 1.2 | 0.8 | 19.7 |
Sandy mudstone | 5.7 | 2600 | 15,000 | 0.24 | 34 | 6.0 | 6.1 | 96.0 |
Siltstone | 4.2 | 2700 | 18,000 | 0.24 | 35 | 7.0 | 5.2 | 127 |
Medium grained sandstone | 4.9 | 2600 | 32,000 | 0.22 | 40 | 7.3 | 6.4 | 144 |
Siltstone | 8.0 | 2700 | 18,000 | 0.24 | 35 | 7.0 | 5.2 | 127 |
Coal Nos. 8 and 9 | 8.7 | 1500 | 3000 | 0.25 | 25 | 1.2 | 0.8 | 19.7 |
Siltstone | 3.2 | 2700 | 18,000 | 0.24 | 35 | 7.0 | 5.2 | 127 |
Fine grained sandstone | 3.3 | 2650 | 20,000 | 0.23 | 37 | 7.3 | 4.8 | 99.0 |
Rock Types | UCS (MPa) | Unit Weight (g/cm3) | Proportion Number | Materials | Aggregate:Materials | Lime:Plaster (lime:soil) |
---|---|---|---|---|---|---|
Medium grained sandstone | 0.062 | 1.625 | 6:5:5 | Fine sand:lime:plaster | 6:1 | 7:5 |
Fine grained sandstone | 0.043 | 1.656 | 8:6:4 | Fine sand:lime:plaster | 7:1 | 6:4 |
Siltstone | 0.055 | 1.688 | 6:5:5 | Fine sand:lime:plaster | 6:1 | 5:5 |
Sandy mudstone | 0.042 | 1.625 | 10:9:1 | Fine sand:lime:plaster | 8:1 | 9:1 |
Coal | 0.0085 | 0.938 | 10:1:0 | Fine sand:lime:soil | 10:1 | 7:2 |
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Zhao, J.; Wang, P.; Su, Y. An Innovative Longwall Mining Technology in Tangshan Coal Mine, China. Minerals 2017, 7, 14. https://doi.org/10.3390/min7010014
Zhao J, Wang P, Su Y. An Innovative Longwall Mining Technology in Tangshan Coal Mine, China. Minerals. 2017; 7(1):14. https://doi.org/10.3390/min7010014
Chicago/Turabian StyleZhao, Jingli, Pengfei Wang, and Yue Su. 2017. "An Innovative Longwall Mining Technology in Tangshan Coal Mine, China" Minerals 7, no. 1: 14. https://doi.org/10.3390/min7010014
APA StyleZhao, J., Wang, P., & Su, Y. (2017). An Innovative Longwall Mining Technology in Tangshan Coal Mine, China. Minerals, 7(1), 14. https://doi.org/10.3390/min7010014