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Article

A Novel Optimization Algorithm for Echium amoenum Petals Drying

by
Fatemeh Nadi
1,
Krzysztof Górnicki
2,* and
Radosław Winiczenko
2
1
Department of Agricultural Machinery Mechanics, Azadshahr Branch, Islamic Azad University, Azadshahr 49617-89985, Iran
2
Institute of Mechanical Engineering, Warsaw University of Life Sciences, 02-787 Warsaw, Poland
*
Author to whom correspondence should be addressed.
Appl. Sci. 2020, 10(23), 8387; https://doi.org/10.3390/app10238387
Submission received: 15 October 2020 / Revised: 16 November 2020 / Accepted: 22 November 2020 / Published: 25 November 2020
(This article belongs to the Special Issue Recent Advances in Sustainable Process Design and Optimization)

Abstract

:
A novel multi-objective optimization algorithm was developed, which was successfully applied in the drying process. The effect of drying parameters (air velocity (vd), drying temperature (Td)) on the energy consumption (EC) and the quality parameters of Echium amoenum petals in fluidized drying were experimentally studied. The following quality parameters were examined: the color difference, the bioactive compounds as losses of total antioxidant capacity (TAC) and losses of phenolic (TPC), flavonoids (TFC) and anthocyanin (A). The six optimization objectives included simultaneous minimization of the quality parameters and energy consumption. The objective functions represent relationships between process variables and optimization objectives. The relations were approximated using an Artificial Neural Network (ANN). The Pareto optimal set with a nondominated sorting genetic algorithm was developed. No unequivocal solution to the optimization problem was found. Cannot be obtained E. amoenum petals characterized a low color change at low energy consumption due to its fluidized drying. Unique Pareto optimal solutions were found: Td = 54 °C and vd = 1.0 m/s–for the strategy in which the lower losses of TAC, TFC and A are most important, and Td = 59.8 °C and vd = 0.52 m/s–for the strategy in which the lower losses of TPC and TFC are important with accepted EC values. The results of this research are essential for the improvement of industrial dehydration of E. amoenum petals in order to maintain their high content of bioactive compounds with low energy consumption and low colour change

1. Introduction

Many biochemical reactions in the body produce active oxygen species that are capable of destroying biomolecules [1]. The production of nitrogen oxide derivatives and forms of active oxygen is one of the causes of cancers and cardiovascular diseases [2]. Antioxidants are effective compounds that can prevent the oxidation of macromolecules such as proteins, nucleic acids and lipids [3]. These compounds trap free radicals and cause detoxification [4]. Some of these compounds are made with antioxidant or anti-oxidant properties as secondary metabolites of plants in nature, including compounds such as phenols, flavonoids, steroids, and terpenoids [5,6]. Dried petals of Borage Iranian (Echium amoenum Fisch. and C. A. Mey) contain considerably high amounts of phenol, flavonoids and anthocyanins [7] that play a major role in antioxidant activity [8]. For this reason, traditional medicine it is used as a drug for the treatment of depression [9], neurological problems [10,11,12], obsessive-compulsive disorder [10,13], anxiety [14], as an analgesic [15], for the prevention of inflammation and irritation of the kidneys and ducts, for rheumatism and heart disease [9], for colds, pneumonia, bronchitis [16,17], as a mucolytic drug, blood purifier, healer of soda diseases [18,19], and due to its importance to the immune system [20], it is even recommended for the prevention of gastric cancer and diabetes [16,17].
The E. amoenum petals of the medicinal plant should be dried immediately and stirred to avoid microbial damage during drying. Improper processing and the use of inappropriate parameters for drying have negative effects on the therapeutic properties of pharmaceutical products [21]. Therefore, in energy-intensive processes such as drying, the key challenge is to find the most efficient way to produce a better-quality product with minimal energy consumption.
The fluidized bed drying (FBD) is a more attractive choice for drying medicinal plants [22,23] and to produce advanced functional materials such as nutrients, dietary supplements and herbal remedies [24,25] because of the intense mixing resulting in high heat and mass transfer rates as well as uniformity, which makes it possible to control the bed conditions even at temperatures causing thermal degradation [24,26]. This method is suitable for heat-sensitive foods aiming to retain the bioactive compound because it prevents overheating [24,27,28,29]. Due to their high drying efficiency, FBD is suitable for use in large-scale operations [30,31] and is typically an economical method compared to other drying techniques. Therefore, FBDs are cheaper, easier and more attractive for use in industry, and even for farmers to produce high-quality products [27].
Determining the optimal dehydration parameters is very important for solving the challenges in product quality and optimizing the amount of energy consumption for drying. However, there is little information in the literature about this subject. Balbay et al. [32] used ANNs to optimize the drying of Siirt pistachios. A backpropagation learning algorithm with Levenberg-Marguardt (LM) and scaled conjugate gradient and sigmoid transfer function in the network were used. The best LM algorithm had 15 neurons and the value of R2 = 99.99% [32]. Feed Forward Neural Networks were used for modelling the nonlinear behavior of drying terebinth fruit, and was able to predict the optimal conditions for drying rate, energy consumption, moisture ratio and shrinkage [33]. A trained feedforward multilayer perceptron with back-propagation algorithm was able to predict the physicochemical properties of raspberries in a fluidized bed dryer [34].
Yüzgeç et al. [35] presented four models (modelling based on mass and heat transfer, modelling based on the mechanism of diffusion, ANN and ANFIS) to predict production performance and Baker’s yeast temperature in the fluidized bed drying. It was found that the overall performance of the ANFIS model is better than the other three models [35]. Hashemi Shahraki et al. [36] performed the optimization of the fluidized bed drying of a sesame seed to find the least change in color and texture using the response surface method and genetic algorithm. The coefficients of Response Surface Methodology (RSM) models were optimized using the genetic algorithm (GA). GA-optimized models had better fitness than RSM models. [36]. Nazghelichi et al. [37] used the integration of RSM and GA to develop an ANN to optimize the FBD of the carrot. The results showed that this approach (RSM with GA) is a useful tool to find the optimal topology of ANN for predicting energy and exergy in FBD [37]. Amiri Chayjan et al. [38] predicted optimal drying conditions of pistachio for effective moisture diffusion, shrinkage, drying time, specific energy consumption, and color change as a function of fluidized bed drying conditions with RSM [38]. Tasirin et al. [39] used the Taguchi method to optimize the drying of bird’s eye chilli in an FBD. They also obtained similar results when using the one factor at a time (OFAT) method [39].
Various methods such as mathematical modelling, regression analysis and ANN have been used to predict the drying rate. However, few studies have been conducted on the modelling of product quality parameters.
The tested product: E. amoenum, as mentioned, is a medicinal plant and the use of inappropriate parameters for drying have negative effects on the therapeutic properties of pharmaceutical dried products. It also requires, as with the case of any product, an appropriate colour of dried material. Drying is a very energy-consuming process, so it seems advisable to carry out this process with low energy expenditure. However, in the case of drying E. amoenum petals, where the quality directly affects the price of the dried petals (and poor-quality product is worthless), the drying process should be carried out with the lowest possible energy expenditure.
The presented study investigated the effect of drying process variables (air temperature (Td) and air velocity and (vd)) on the following quality parameters of E. amoenum petals: the color difference and the bioactive compounds as loss of total antioxidant capacity, loss of total phenolic content, loss of total flavonoids content, anthocyanin loss and energy consumption for fluidized drying. The study focuses on multi-objective optimization (MOO) of the process variables. The goal in an MOO problem is to optimize the several objective functions simultaneously and thus finding the best parameters for E. amoenum petals drying process.

2. Materials and Methods

2.1. Material

Fresh E. amoenum petals were harvested in Afratape village, Golestan Province, Iran. The samples were collected every day and were kept in the refrigerator at 4 ± 0.5 °C before the beginning of the tests. The initial moisture content of the freshly harvested E. amoenum petals was about 8.67–10.29 d.b. and was reduced to the final moisture content about 0.058–0.041 d.b. at the end of the drying process for the safe storage.

2.2. Drying Process

To conduct experiments, a pilot-scale FBD was constructed in the Department of Agricultural Machinery Mechanics of Azadshahr University. FBD consists of three electric heaters, each of 800 W for heating air, a 1.5 kW fan for circulating air, a drying chamber with dimensions of 0.3 × 0.3 × 0.9 m and a switchboard to control and regulate drying temperature (with accuracy ±0.1 °C) and air velocity (with accuracy ±0.1 m/s). The relative humidity of the drying air was about 35%. The size of its gas distribution chamber is approximately 0.25 × 0.25 × 0.3 m, made with a stainless-steel plate of 1 mm thickness. A perforated distributor plate, with a thickness of 1 mm and holes of 3 mm in diameter, was firmly fixed to the bottom of the chamber.
At the beginning of each experiment, the air temperature and velocity were fixed when there was no sample in the FBD. To stabilize the drying conditions, the dryer was operated with no sample in the chamber for 30 min. The loading density of fresh E. amoenum petals was 1.4 kg/m2. More details of the device and the testing method can be found in previous research studies [40].

2.3. Quality Parameters

2.3.1. Color Measurement

Color preserving is crucial when processing food and herbs. Indeed, the first quality feature that a consumer notices when deciding to buy is product color. The machine vision was used to capture fresh and dried E. amoenum petals. The visual system consists of a black wooden box with dimensions of 50 × 50 × 50 cm, four fluorescent lamps of 18 W located on the wall of the box at 45° for illumination, and a Sony Cyber-shot DSC-W370 digital camera with 14 Mpx of the resolution, which was placed vertically at a distance of 22.5 cm from the samples. Digital images were processed by MATLAB software in Lab color model to evaluate color changes. The color difference (CD) was calculated based on the following optimized formula by the CIE committee
CD = Δ L K L S L 2 + Δ C K C S C 2 + Δ H K H S H 2
where ΔL, ΔC, ΔH are the differences in brightness, chroma, and hue angle of the dried sample from the reference (fresh) sample, respectively, KL, KC, KH are the parameter factors that describe the effect of the change from reference conditions (for reference conditions, they are all in 1), and SL, SC, SH are the weighting functions (SL = 1, SC = 1 + 0.045C, and SH = 1 = 0.015C).

2.3.2. Phytochemical Properties Measurement

Extract Preparation

Rufino et al. [41] procedure was used to prepare the extract. The dried sample was ground and passed through a sieve (40-mesh). A total of 2 g of sample powder was added to 4 mL of 50% ethanol v/v). The mixture was mixed to homogenize it and was then was kept at room temperature. After 1 h, the supernatant was transferred to a volumetric flask. A total of 4 mL of 70% acetone was added to the rest of the extract and homogenized using a mixer and kept at room temperature for 1 h. the obtained supernatant was transferred to the same flask containing the first supernatant and the solution volume was brought to 100 mL by distilled water and mixed well. Extraction was performed in triplicate for each treatment.

Determination of Antioxidant Activity by DPPH Method

To assess the antioxidant potential by DPPH free radical scavenging, changes in (DPHH) absorbance are examined. 1, 1-diphenyl-2-picrylhydrazyl (DPPH) is a stable free radical that can accept an electron or hydrogen molecule and become a neutral and stable molecule. DPPH has a strong absorption at a wavelength of 517 nm due to its odd electron; at this stage, the methanolic solution of DPPH is a deep purple color. In the presence of antioxidants, the odd electron can become an electron pair. Regarding the number of electrons received, absorption is reduced. At this stage, the color of the solution turns yellow/colorless. Using this absorption change, the ability of different compounds for free radical scavenging can be measured. The amount of change in the absorption of each sample depends on the ability of the radical adsorbent.
To determine the antioxidant activity, 1 mL of DPPH methanol solution (1 mM), was mixed with 3 mL of sample extract. The mixtures were maintained in a dark place at room temperature; after 30 min, the absorbance was read at 517 nm. The experiment was repeated three times for each sample solution. Antioxidant activity was calculated as the inhibition percentage was calculated by
% Inhbition = 1 A sample A control
where Asample is the absorbance of DPPH with the extracts and Acontrol is the absorbance of DPPH without the extracts.

Measurement of Total Phenolic Content (TPC)

The total phenol content (TPC) was determined using Folin-Ciocalteu assay by a UV/Vis spectrophotometer. A total of 10 mg m/L of the extract was mixed with 1 mL of Folin-Ciocalteu’s reagent, and after 3 min, 0.8 mL of Na2CO3 (2%) was added, and then the volume was increased to 10 mL with water/methanol (4:6). After 30 min, the absorbance of the samples was measured at 740 nm. Tannic acid (0–800 mg/L) was used as the standard calibration curve, the TPC was reported to mg of tannic acid equivalent per gram of extract. The experiments were repeated in triplicate and their mean was reported.

Measurement Anthocyanin Content (A)

For determination of anthocyanins content (A), 0.1 g of the sample was soaked in 10 mL of acidified methanol (methanol/HCl = 99:1, v/v). The extract was maintained for 24 h in the dark at 25 °C. The extract was then centrifuged at 5000 rpm for 5 min. Absorption of the supernatant was measured at 550 nm.

Evaluation of Total Flavonoid Content (TFC)

The Dowd method, modified by Arvouet-Grand et al. [42], was used to measure the total amount of flavonoids. Briefly, in this method, 5 mL of 2% AlCl3 in methanol was mixed with the same volume of aqueous extract. After 10 min, the absorbance of the extract solution and the blank solution (containing 5 mL of the extract with 5 mL of ethanol without AlCl3 was read at 415 nm. Then, the total flavonoid content was determined using the quercetin standard curve (0–100 mgL) and was expressed as mg of quercetin equivalent per gram of dry mass of petals.
Losses of phytochemical properties of E. amoenum petals were calculated as the percentage difference between the mentioned contents for dried (d) and fresh (f) materials according to the following formulas
A loss = A f A d A f · 100 %
TAC loss = TAC f TAC d TAC f · 100 %
TFC loss = TFC f TFC d TFC f · 100 %
TPC loss = TPC f TPC d TPC f · 100 %

2.4. Energy Consumption

The total energy consumption (EC) required for drying per kilogram of dried petals consists mainly of the thermal energy (Eth) needed to remove water from the crops, and the mechanical energy (Emec) needed for the conveyance or airflow, which was calculated by [43]
E t h = A c s a v a ρ a C a Δ T t
where Acsa is the cross-section area (m2), va is the dryer air velocity (m/s), ρa is the air density (kg/m3), Ca is the air specific heat capacity (kJ/(kg·K)), ΔT is the temperature difference (°C), t is the drying time (s).
The mechanical energy used for conveyance or airflow by a fan was calculated by [44]
E m e c = Δ P v a A c s a t
where ΔP is the pressure drop of the crop (Pa).

2.5. Objective Functions

Objective functions used by MOOGA algorithm represent relationships between Td, vd (process variables; drying air temperature: 40, 50, and 60 °C, air flow velocity: 0.5, 0.75, and 1.0 m/s) and energy consumption (EC) for the drying process and quality characteristics of the dried material obtained (CD, Aloss, TACloss, TFCloss, TPCloss). Details about the used data are presented in Table 1.
The relations were approximated using ANN which topology is shown in Figure 1 (three-layer NN). The ANN task was to map input variables: Td and vd on to six outputs (CD, Aloss, TACloss, TFCloss, TPCloss) to obtain high correlation coefficient (R) and the lowest Mean Squared Error (MSE). The inputs and outputs of ANN were normalized (divide by maximum values, respectively) to obtain the range 0–1.
The actual values of the input variables were chosen randomly from a fixed set of data in each case. For this set of data, three levels of drying air temperature and three levels of air flow velocity were used (see Table 2). Seventy-three repetitions were performed for each level (3·Td·3·vd). A total of 657 different results was obtained.
Chosen cases (657 cases from the experiments) were randomly divided into the following sets: 98 samples (15%), 461 samples (70%) for testing, and 98 samples (15%) for validation sets. The network used the default Lavenberg–Marquardt (L-M) algorithm for the training procedure. L-M locates the local minimum of a multivariate function, expressed as the sums of squares of several of non-linear, real-valued functions as demonstrated in paper [45]. In this study, the maximum number of epochs to train, the initial momentum and mu increase factor term were: 100, 0.4 and 10, respectively. The minimum value of MSE was always reached well within that number. The training process was repeated several times in order to obtain the best performance of ANN. All trials were implemented in MATLAB Neural Networks Toolbox R2018a. Moreover, the optimal experiment that minimizes the number of ANN models trained and validated and maximized the model accuracy has been done. The architecture of ANN parameters such as the number of neurons in the hidden layer, activate function in hidden and output layers and statistical values MSE and R were estimated in Table 3.
It can be seen from Table 3, the lowest MSE = 0.000292 and high R-value = 0.9922 for Item 3 was obtained.

2.6. Multi-Objective Optimization Problem

The MOO task consisted in the determination of the set of optimal conditions of the drying process. All the functions were minimalized (EC, CD, Aloss, TACloss, TFCloss, TPCloss) subject to constraints on the process variables (drying parameters: Td, vd). Equation (9) presents the mentioned MOO problem.
min x = min EC T d , v d min CD T d , v d min A loss T d , v d min TAC loss T d , v d min TFC loss T d , v d min TPC loss T d , v d 40   ° C T d 60   ° C 0.5 m / s v d 1.0 m / s
The Pareto front for this multiobjective optimization problem was generated using a nondominated sorting genetic algorithm (NSGA II). The algorithm was implemented in MATLAB Global Optimization Toolbox R2018a. Subsequent steps of this algorithm are presented, i.e., in [46]. The genetic algorithm parameters are shown in Table 4.

3. Results and Discussion

3.1. Data

The statistics of the used data are presented in Table 1.

3.2. Objective Functions

To approximate functional relations between air drying temperature, drying air velocity (Td and vd) and energy consumption drying and quality parameters (CD, Aloss, TACloss, TFCloss, TPCloss) of dried E. amoenum petals, different ANN structures (with various transfer functions) were tested. Considering the lowest MSE, the best result (MSE = 0.00029) was obtained for the ANN structure which consisted of eight nodes in the hidden layer (see Figure 1, Table 2).
The hidden and output layers of the best ANN structure processed data with a log-sigmoid transfer function both in output and hidden layers, respectively, as demonstrated in Figure 1 (see Table 3, Item 3). The ANN training phase was stopped at the 21st iteration as shown in Figure 2. It can be seen that test set error and validation error have similar characteristics. The following final MSE values were obtained: 0.00075, 0.00029, 0.0021 for training, validation and test sets, respectively. Therefore, the final mean-square error is small. Linear regression between the network outputs and the corresponding targets is shown in Figure 3. The following R: 0.9933, 0.9974, and 0.9818 for training, validation and test sets, respectively, indicated that data from the ANN were in agreement with the experimental data. Finally, the R-value is over 0.99 for the total response (see Figure 3).
The ANN training phase was stopped at the 21st iteration (Figure 2). The following final MSE values were obtained: 0.00075, 0.00029, 0.0021 for training, validation and test sets, respectively. The R of 0.9933, 0.9974, and 0.9818 for training, validation and test sets, respectively, indicated that data from the ANN were in agreement with the experimental data (Figure 3). The hidden and output layers of the best ANN structure processed data with a log-sigmoid transfer function (Figure 1).
The energy consumption for drying process was determined with the following formula (from ANN, taking into account multiplication by ECmax)
EC = 1397.4 1 + exp 0.05334880 F 1 7.57453800 F 2 + 1.26911235 F 3 + 1.04827174 F 4 + 7.17002195 F 5 + 1.13226411 F 6 4.87949849 F 7 3.95034501 F 8 0.14950873
whereas quality parameters of dried petals from formulas (from ANN, taking into account multiplication by the appropriate quality parameters maximum values)
TAC loss = 85.45 1 + exp 0.91486229 F 1 + 7.21271787 F 2 3.52344619 F 3 0.16353038 F 4 2.01802500 F 5 6.806017979 F 6 + 1.64711850 F 7 6.54342140 F 8 + 9.20950911
TFC loss = 71 1 + exp 2.24787236 * F 1 2.48837154 F 2 + 0.55347643 F 3 0.02646887 F 4 + 6.63595873 F 5 1.85385629 F 6 9.33823416 F 7 2.20003463 F 8 + 5.83514537
A loss = 80.1 1 + exp 2.30683301 F 1 0.77573645 F 2 + 2.30807532 F 3 1.19423933 F 4 2.98162470 F 5 + 1.45621634 F 6 1.05510991 F 7 0.33137939 F 8 + 0.83477706
TPC loss = 62.91 1 + exp 6.93202597 F 1 + 7.73183587 F 2 + 2.78498679 F 3 1.34403737 F 4 4.36853377 F 5 + 3.60560168 F 6 0.09079078 F 7 + 1.05068213 F 8 5.30369243
CD = 42.69 1 + exp 5.21780748 F 1 + 1.06399550 F 2 + 1.47336382 F 3 3.27940014 F 4 6.22372789 F 5 + 0.37476380 F 6 + 3.14566334 F 7 + 0.81603238 F 8 1.22684000
where F(i=1÷8) from
F i = 1 1 + exp W i
W1W5 from
W i = 1 1 + exp D i 1 T d / 60 + D i 2 v d + D i 3
and Dji are shown in Table 5.
Equations (10)–(15) (respected normalization) were used for algorithm (Equation (9)).
The validation of the model (ANN) using the validation set and, additionally, all data, to demonstrate the reliability of predicted values was conducted. The R for validation and all data was 0.9974 and 0.9922 (Figure 3), whereas mean square errors (MSE) were 0.00026 and 0.00029, respectively. This confirms the accuracy and consistency of the proposed model.

3.3. Multi-Objective Optimization

The MOO problem formulated in Equation (9) was solved with the genetic algorithm using the initial population size of 40. Table 3 shows the controlled parameters of NSGA II. The optimization problem converged to the Pareto optimum set after 146 genetic algorithm generations. In the study, the probability of mutation and crossover and were 0.15 and 0.85, respectively. One hundred and eighty design points formed Pareto set given in Table A1. Figure A1 presents the impact of Td and va on EC, CD, and quality parameters (Aloss, TACloss, TFCloss, TPCloss) of the Echium amoenum petals (data from Table A1).
Figure 4 shows the Pareto fronts for EC and CD, Aloss, TACloss, TFCloss, TPCloss, respectively.
The smallest values of EC were obtained for ID134, ID132, and ID131 (278.3, 288.8, and 295.5 MJ/kg, respectively). It corresponds to the following drying parameters: Td = 60.00 °C and vd = 0.50 m/s, Td = 59.84 °C and vd = 0.50 m/s, Td = 59.77 °C and vd = 0.50 m/s, respectively. However, due to the very small differences between the individual values of drying parameters obtained and the lack of such precise settings, it can be assumed that the best parameters due to energy savings are the following: Td = 60 °C and vd = 0.5 m/s. Assuming that the temperature and velocity of the drying air can be set (in the dryer) with an accuracy of 0.5 °C and 0.02 m/s, drying at Td = 60.0 ± 0.5 °C and vd = 0.5 ± 0.02 m/s allows for obtaining Echium amoenum petals with the following parameters: TACloss, TFCloss, Aloss, TPCloss, CD, EC: 45.5%, 28.0%, 47.3%, 29.8%, 36.7, and 328.8 MJ/kg, respectively (average values for mentioned ranges of Td and vd).
However, additionally taking into account the quality parameters of the obtained dried material, it should be noted that these solutions (as mentioned above, for ECmin-ID134, ID132, and ID131) CD are 36.16, 36.65 and 36.87, respectively, and they are very different from CDmin = 19 (1.90, 1.93, and 1.94 times higher, respectively). Thus, the dried petals obtained at low-energy expenditure (long drying time) are characterized by significant petal color changes (large CD) (see Figure 4b). Pareto front (Figure 4b) indicates the following solutions: ID70, ID75 and ID84, for which EC is 835.6, 804.8, and 766.4 MJ/kg, respectively, and CD are 30.7, 31.6, and 31.8, respectively. These solutions are obtained for the following drying process parameters: air drying temperature 44.47, 45.42, and 45.41 °C, and air-drying velocity 0.50, 0.51, and 0.50 m/s. However, due to the very small differences between each value of Td and vd obtained and the inability to set these parameters so precisely (adjustment by 0.02 °C and 0.01 m/s), it can be assumed that the best parameters due to the simultaneous energy-saving and color preservation are the following: Td = 45.5 °C and vd = 0.5 m/s. However, for these solutions, EC, CD, Aloss, TACloss, TFCloss, TPCloss are respectively about 2.9, 1.7, 1.7, 2.2, 8.6, and 2.5 times higher than their minimum values. CD was always conflicting with other quality parameters (see Figure 4b). Assuming that the temperature and velocity of the drying air can be set (in the dryer) with an accuracy of 0.5 °C and 0.02 m/s, drying at Td = 45.5 ± 0.5 °C and vd = 0.5 ± 0.02 m/s allows for obtaining Echium amoenum petals with the following parameters: TACloss, TFCloss, Aloss, TPCloss, CD, EC: 36.6%, 43.3%, 60.0%, 47.9%, 33.6, and 702.3 MJ/kg, respectively (average values for mentioned ranges of Td and vd).
Dried petals with low A, TAC, TFC and TPC losses also cannot be obtained with the least energy expenditure. For the obtained solutions (for ECmin), Aloss, TACloss, TFCloss and TPCloss are as follows: for ID134: 45.7%, 49.4%, 27.5%, 30.8%, for ID132: 46.6%, 48.9%, 27.1%, 32.2%, and for ID131: 47.1%, 48.5%, 26.9%, 32.7%, respectively. Therefore, these values are about 1.2, 3.1, 4.0, and 1.5 times higher than the lowest values, respectively, whereas for Aloss min, TACloss min, TFCloss min, and TPCloss min, the energy consumption is 434.8 (ID92: Td = 53.94 °C, vd = 1.00 m/s), 1344.3 (ID1: Td = 40.00 °C, vd = 0.60 m/s), 666.3 (ID 26: Td = 50.59 °C, vd = 1.00 m/s) and 507.5 MJ/kg (ID62: Td = 60.00 °C, vd = 0.58 m/s), respectively.
For TACloss Pareto front (Figure 4a) indicates solutions ID54, ID55 and ID69, for which EC is 526.0, 520.2, and 456.2 MJ/kg, while TACloss is 31.9, 32.0, and 33.2%, respectively. These solutions are obtained for the following drying process parameters: air drying temperature 59.94, 60.00, and 53.35 °C, and air-drying velocity 0.65, 0.61, and 1.00 m/s. However, for these solutions, EC is 1.9, 1.9, and 1.6, CD 2.0, Aloss is 1.3, 1.3, and 1.0, TACloss is 4.5, 4.6, and 2.1, TFCloss is 4.6, 4.6, and 1.26, and TPCloss 1.1, 1.0, and 1.8 times higher than their minimum values. Therefore, ID69 is better than ID54 and ID55 from the EC, Aloss, TACloss, and TFCloss point of view. Assuming the mentioned accuracy of Td and vd setting, drying at Td = 53.5 ± 0.5 °C and vd = 1.0 ± 0.02 m/s (parameters from ID 69) allows for obtaining Echium amoenum petals with the following parameters: TACloss, TFCloss, Aloss, TPCloss, CD, EC: 35.0%, 9.0%, 39.1%, 37.7%, 38.3, and 445.5 MJ/kg, respectively (average values for mentioned ranges of Td and vd).
For Aloss Pareto front (Figure 4d), solutions are indicated for ID134 and ID116, for which EC is 278.2, and 410.3 MJ/kg, while Aloss is 45.7 and 39.6%, respectively. These solutions are obtained for the following drying process parameters: air drying temperature 60.00 and 55.12 °C, and air-drying velocity 0.50 and 1.00 m/s. However, for these solutions, EC is 1.0 and 1.5, CD is 1.9 and 2.0, Aloss is 1.2 and 1.0, TACloss is 3.2 and 2.8, TFCloss is 4.0 and 1.7, and TPCloss is 1.5 and 1.7 times higher than their minimum values. Therefore, ID116 is better than ID134 from the TFCloss point of view. Assuming the mentioned accuracy of Td and vd setting, drying at Td = 55.0 ± 0.5 °C and vd = 1.0 ± 0.02 m/s (parameters from ID 134) allows for obtaining Echium amoenum petals with the following parameters: TACloss, TFCloss, Aloss, TPCloss, CD, EC: 35.8%, 10.2%, 42.1%, 40.4%, 38.1, and 499.4 MJ/kg, respectively (average values for mentioned ranges of Td and vd).
For TFCloss Pareto front (Figure 4c) solutions for ID69 (TFCloss = 8.6% and EC = 456.2), ID 92 (TFCloss = 9.4% and EC = 434.8), ID109 (TFCloss = 10.3% and EC = 420.2 MJ/kg), and ID116 (TFC = 11.3% and EC = 410.3 MJ/kg) are indicated. These solutions are obtained for the following drying process parameters: air drying temperature 53.35, 53.94, 54.51 and 55.12 °C, and air-drying velocity 1.00 m/s. However, for these solutions, EC is 1.6, 1.6, 1.5 and 1.5, CD is 2.0, Aloss is 1.0, TACloss is 2.1, 2.4, 2.6 and 2.8, TFCloss is 1.3, 1.4, 1.5 and 1.7, and TPCloss is 1.8, 1.8, 1.7 and 1.7 times higher than its minimum values. Assuming the mentioned accuracy of Td and vd setting, drying at Td = 53.5 ± 0.5 °C and vd = 1.0 ± 0.02 m/s (parameters from IDs: 69, 109—those are better from the TACloss and TFCloss point of view) allows for obtaining Echium amoenum petals with the following parameters: TACloss, TFCloss, Aloss, TPCloss, CD, EC: 35.0%, 9.0%, 39.1%, 39.1%, 38.3, and 445.5 MJ/kg, respectively (average values for mentioned ranges of Td and vd).
For TPCloss Pareto front (Figure 4e) indicates solutions ID94 (TPCloss = 25.2% and EC = 445.5 MJ/kg), ID107 (TPCloss = 26.0% and EC = 410.1 MJ/kg), ID 117 (TPCloss = 27.0% and EC = 348.6 MJ/kg) and ID113 (TPCloss = 27.6% and EC = 364.9 MJ/kg). These solutions are obtained for the following drying process parameters: air-drying temperature 59.76, 59.82, 59.98 and 59.86°C, and air-drying velocity 0.54, 0.53, 0.51 and 0.52 m/s, respectively. However, for these solutions, EC is 1.6, 1.5, 1.3 and 1.3, CD is 2.0, 2.0, 1.9 and 1.9, Aloss is 1.3, 1.3, 1.2 and 1.2, TACloss is 2.4, 2.5, 2.8 and 2.7, TFCloss is 4.4, 4.3, 4.2 and 4.2, and TPCloss is 1.2, 1.2, 1.3 and 1.3 times higher than their minimum values. Due to the very small differences between the individual values of drying parameters obtained and the lack of such precise settings, it can be assumed that the best parameters due to energy savings are following: Td = 60.0 °C and vd = 0.52 m/s. Assuming the mentioned accuracy of Td and vd setting, drying at Td = 60.0 ± 0.5 °C and vd = 0.52 ± 0.02 m/s can obtain Echium amoenum petals with the following parameters: TACloss, TFCloss, Aloss, TPCloss, CD, EC: 44.0%, 28.3%, 47.7.1%, 29.0%, 36.8, and 349.1 MJ/kg, respectively (average values for mentioned ranges of Td and vd).
It can be stated that there is no unequivocal solution to the optimization problem written by Equation (9). The solutions relate to the Echium amoenum petals drying parameters at which the lowest values of individual quality parameters, EC or CD, sometimes groups of the parameters were obtained. However, CD was always conflicting with other quality parameters (see Figure 4b), so this parameter was omitted in further considerations.
The optimization results show (Figure 5 and Figure 6) that A, TAC, TFC are interrelated.
Figure 6 shows the four solutions for the optimization task. The ID92 is characterized by EC = 434.8 MJ/kg (1.6 times higher than ECmin), whereas Aloss = 39.0 (the lowest of all obtained optimization solutions), TACloss = 36.8% (2.4 times higher than TACloss min), TFCloss = 9.4% (1.4 times higher than TFCloss min), and TPCloss is 37.0% (1.4 times higher than TPCloss min) (CD = 38.3—2.2 times higher than CDmin). The parameters of the drying process for ID92 are the following: Td = 53.94 °C and vd = 1.00 m/s. The ID109 solution differs only in value of Td (Td is 0.57 °C higher than for ID92 and amounts to 54.51 °C (vd = 1.00 m/s). For this solution, EC is a little lower (420 MJ/kg), but TACloss is higher (40.1%).
The next ID107 solution (EC = 410.1 MJ/kg) is characterized by the lowest of the four solutions TPCloss = 26.0% (1.2 times higher than TPCloss min). For this solution, TACloss is higher than for the previously mentioned ID92 and lower than ID109 (TACloss = 39.2%-2.5 times higher than TACloss min), but TFCloss and Aloss are already much bigger: TFCloss = 29.6% (4.3 times higher than TFCloss min), and Aloss = 48.7% (1.3 times higher than Aloss min), CD is high and amount 37%. The parameters of the drying process for ID107 are the following: Td = 59.82 °C and vd = 0.53 m/s. A similar solution is ID111 for which EC, TFCloss, Aloss are lower and amount to 381.3 MJ/kg, 29.1%, 48.12%, while TACloss and TPCloss are larger (41.2% and 27.0%, respectively); CD is high: 36.9%. The parameters of the drying process for ID111 are very similar to ID107 and amount: Td = 59.85 °C and vd = 0.52 m/s. For this solution, EC is little lower (381.3 MJ/kg), but TACloss and TPCloss are higher (41.2 and 27.0%, respectively).
Figure 6 shows Pareto fronts for EC and, simultaneously, Aloss, TACloss, TFCloss, and TPCloss.
Considering the maximum values of TACloss max = 80.5%, TFCloss max = 70.9%, Aloss max = 76.9%, and TPCloss max = 60.6%, it can be assumed that for the four indicated solutions, the losses do not differ significantly and are much smaller than the mentioned maximum losses.
However, where the quality of the dried product directly affects the price (poor-quality product is worthless), the drying process should be carried out with the acceptable (not always the lowest) energy expenditure. For the strategy in which, apart from EC minimization, the lower losses of TAC, TFC and A are most important, while accepting quite high TPCloss and high CD, the drying parameters of E. amoenum petals are the following: Td = 54.0 °C and vd = 1.0 m/s. Assuming the mentioned accuracy of Td and vd setting, drying at Td = 54.0 ± 0.5 °C and vd = 1.0 ± 0.02 m/s can obtain Echium amoenum petals with the following parameters: TACloss, TFCloss, Aloss, TPCloss, CD, EC: 36.8%, 9.4%, 39.0%, 38.3%, 37.1, and 434.9 MJ/kg, respectively (average values for mentioned ranges of Td and vd). However, when apart from EC minimization, low losses of TPC and TFC are important; with losses of TAC and CD similar to those mentioned previously, the drying parameters of E. amoenum petals are the following: Td = 59.8 °C and vd = 0.53 m/s. Assuming the mentioned accuracy of Td and vd setting, drying at Td = 60.0 ± 0.5 °C and vd = 0.52 ± 0.02 m/s can obtain Echium amoenum petals with the following parameters: TACloss, TFCloss, Aloss, TPCloss, CD, EC: 44.0%, 28.3%, 47.7%, 29.0%, 36.8, and 349.1 MJ/kg, respectively (average values for mentioned ranges of Td and vd).
Jafarian et al. [47] optimized a counter-flow indirect dew-point evaporative cooler precise model. In an MOO task, the NSGA II is often used. NSGA II has commonly been used to understand a wide range of problems such as a heating, cooling, and power system integrated with biomass gasification [48,49], waste heat recovery systems [50] and organic Rankine cycle [51]. Moreover, the NSGA II algorithm was widely used in the food industry for the determination of Biot mass number [52] and the mass diffusion coefficient [53] in the drying process. Winiczenko et al. [54,55] successfully applied the algorithm to the rehydration process.

4. Conclusions

The effect of Td (40–60 °C) and vd (0.5–1 m/s) in fluidized drying on the energy consumption and the quality parameters (TACloss, TPCloss, TFCloss and Aloss) of E. amoenum petals was studied. A novel multi-objective optimization (MOO) algorithm, based on Pareto optimization, genetic algorithm (GA) and artificial neural network (ANN), was developed. The following optimization objectives of Aloss, CD, EC, TACloss, TFCloss and TPCloss were used for its simultaneous minimization. The objective functions were developed by using ANN. The Pareto optimal set was developed with the non-dominated sorting genetic algorithm II.
It can be stated that there is no unequivocal solution to the optimization problem. The quality of dried E. amoenum petals directly affects the price of the dried flakes (and poor-quality product is worthless). Therefore, the drying process does not have to be carried out with the lowest energy consumed, but only with the low possible energy expenditure.
Cannot be obtained E. amoenum petals characterized a low color change at low energy expenditure for fluidized drying.
The smallest value of energy consumption (EC = 278.3 MJ/kg) was obtained for the following drying parameters: Td = 60.0 °C and vd = 0.50 m/s.
The following solutions were obtained considering the simultaneous minimization of EC and loss of: A (and low TFCloss) Td = 55.0 °C, vd = 1.0 m/s, TAC and TFC Td = 53.4 °C, vd = 1.0 m/s, TPC Td = 60.0 °C, vd = 0.52 m/s, CD Td = 45.5 °C, vd = 0.5 m/s.
A unique Pareto optimal solution was found at Td = 54 °C and vd = 1.0 m/s—for the strategy in which the lower losses of TAC, TFC and A are most important at the accepted EC value, resulting in 36.8%, 9.4%, 39.0%, 434.9 MJ/kg, 37.1%, 38.3 for TACloss, TFCloss, Aloss, EC, TPCloss, and CD, respectively.
The next unique Pareto optimal solution was found at Td = 59.8 °C and vd = 0.52 m/s—for the strategy in which, the lower losses of TPC and TFC are important at accepted EC values, resulting in 44.0%, 28.3%, 47.7%, 349.1 MJ/kg, 29.0%, 36.8 for TACloss, TFCloss, Aloss, EC, TPCloss, and CD respectively.
The results of this research are essential for the improvement in the industrial dehydration of E. amoenum petals to maintain their high content of bioactive compounds with low energy consumption and low colour change.

Author Contributions

Conceptualization, F.N. and K.G.; methodology, F.N., K.G. and R.W.; software and validation, K.G. and R.W.; formal analysis and investigation, F.N., K.G. and R.W.; resources, F.N.; writing—original draft preparation, F.N., K.G. and R.W.; writing—review and editing, K.G.; visualization, K.G.; supervision, K.G. and R.W. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Conflicts of Interest

The authors declare no conflict of interest.

Appendix A

Table A1. Pareto optimal set.
Table A1. Pareto optimal set.
IDTd (°C)vd
(m/s)
TACloss
(%)
TFCloss
(%)
Aloss
(%)
EC
(MJ/kg)
TPCloss
(%)
CD
(-)
140.0000.602815.585870.874568.76991344.2846.135021.0011
240.0000.600115.601270.874868.84301343.8946.266320.6208
340.1340.606415.758370.860568.54181342.1745.918022.0248
440.2210.585116.169170.850469.15021335.3847.136419.5874
540.0000.578816.504170.849369.82091330.0748.229119.0219
640.8880.607117.137770.721567.59781321.1845.582925.4078
740.8590.570817.371170.768969.05751316.7347.788120.0681
840.9640.563318.033070.732969.47831304.8448.699520.1816
940.8020.556418.802970.708670.45931288.2850.315220.5535
1041.7210.553119.517170.551468.93421276.9648.820521.4891
1142.0910.588719.647770.202466.05561272.0245.282927.6331
1240.5770.546320.584770.616272.02331241.8452.972222.5080
1340.5530.543821.119770.579672.37011225.7953.577523.1716
1442.1440.542321.142270.335869.19001239.8249.923222.6491
1541.5890.538621.482470.440470.97081224.8752.125322.9470
1642.8070.549021.621869.908066.71021230.9847.282824.2905
1741.6600.534422.270470.360571.37021201.6152.888723.7347
1843.1730.561422.398669.138764.78061206.8245.434327.6069
1943.2970.557022.798568.972264.73861196.6945.619127.4233
2042.4520.530023.308370.025870.08031179.2251.870924.3546
2140.6150.533023.513470.366173.53541143.1255.652626.0738
2243.2520.535923.709269.314766.97471175.0048.632525.2399
2341.4060.527823.876970.244272.76071142.0254.954625.7457
2441.1620.527824.123870.250073.21731128.2055.505226.2727
2542.8130.526924.214469.721769.56151154.6151.673725.0430
2650.5910.999924.51026.8456941.9597666.27544.905337.4724
2740.4810.527325.281370.176174.38361066.8956.986928.2821
2841.6490.521425.336370.032873.11271089.7655.752327.1048
2940.2680.526026.048970.088174.80921027.3657.572529.3358
3041.4930.518126.411369.919373.80111040.4456.711728.4200
3149.7490.986026.75587.1292741.9010675.64744.406137.4590
3243.9190.523926.840767.659066.55821076.4549.629627.2909
3342.6300.514426.937069.472071.95371049.7155.079027.5885
3443.2450.515927.028868.945970.07251060.9253.261127.1378
3543.1110.513927.358669.039370.77791045.1854.067027.4946
3644.6380.543627.720762.799061.94281028.1645.178931.3429
3744.3230.523428.067165.950065.21161033.2948.805128.4362
3844.0780.517228.363966.980067.11261023.1450.839128.0583
3944.4010.522028.489565.530765.14261018.2248.928628.6694
4041.2430.511428.839169.581074.9239920.61658.265731.0604
4145.0280.540329.216559.259961.0678967.71545.047932.3714
4244.9130.528429.456661.519462.4430973.77646.651530.6108
4340.5560.512429.674069.481175.6816855.23659.042132.5339
4445.1490.534129.890258.577761.1454946.93745.517032.0171
4544.4730.514030.045565.018666.2225962.56250.664529.1488
4645.2840.566130.391251.227460.0866875.44544.310036.7234
4744.7220.516130.406663.411964.9155948.11349.562229.6542
4844.7600.515430.635363.119664.8806939.58949.628829.7694
4943.7690.504530.832267.371570.4261921.97954.826729.5713
5040.7930.506231.329169.140075.9172781.20559.489333.5674
5145.6040.568831.458046.276259.6851817.46444.364637.6547
5245.7820.564431.824344.934359.3789804.17844.278437.5585
5344.8380.510431.857062.390065.4709894.79350.702530.1863
5459.9410.651831.931031.073850.8695526.02122.701337.6509
5560.0000.611531.946931.650950.0663520.21421.220337.2300
5645.7820.533132.065050.427859.4735848.72844.937233.9206
5743.7000.500032.193867.214871.4045864.08556.051930.5423
5845.0870.512232.270060.173664.1653877.19949.667030.6848
5945.9600.540132.305047.017958.8761822.48844.365435.2275
6046.0100.542532.384145.962058.7633813.48144.253435.6436
6145.9220.533032.508648.466959.1390827.98144.830134.2934
6259.9990.582132.562431.738349.5725507.50920.940437.0085
6340.2510.505532.582768.847376.4657697.50560.058334.9319
6445.5240.518632.632655.058361.5357852.72447.345131.9131
6540.7650.502332.741568.826276.2224711.39559.911434.5437
6659.6800.593932.822230.408751.2409515.14824.364637.8991
6745.7590.521832.966751.732660.3665831.44446.371332.7629
6846.2900.540233.219242.545458.2868776.85544.226336.0174
6953.3491.000033.22578.6009439.1274456.21938.467138.1894
7044.4690.500933.355264.336168.7220835.61654.128130.6962
7146.3810.533533.775842.108058.1531765.60644.487135.4775
7246.2890.529933.778043.650258.4139774.65944.800834.8860
7359.8410.563733.814630.930149.9328491.49222.874937.3018
7446.4370.531134.083541.587658.0821756.97744.613335.3431
7545.4240.508334.171256.299663.5236804.76049.907831.5912
7640.2550.500034.466768.361576.7749609.04160.490535.9966
7759.0990.572234.513028.290453.1085503.67930.083938.8465
7840.1610.500034.630968.305076.8392597.70960.548936.1576
7959.9730.550834.739831.263048.9291471.40621.933136.8246
8045.5640.507434.814754.474463.1152779.90249.823931.9246
8140.0000.500034.915468.201976.9444578.36860.644436.4260
8259.7940.551335.010830.505349.8079473.53023.869137.3249
8345.7020.507635.206452.620562.5324763.70649.480832.2149
8445.4090.503635.269756.234364.4647766.37251.190131.8008
8546.2880.516335.318644.281659.2547739.74546.537733.7303
8646.7000.524235.362838.602757.7125715.62245.021435.2261
8746.0330.511335.452947.970160.6969746.25547.948832.9478
8859.8790.545235.605930.693949.2019461.11223.317537.0443
8946.8250.524235.656837.096657.4609701.99644.933835.4718
9046.3180.514035.785843.836959.3950725.44146.917433.6733
9158.8800.551236.360027.296453.3569479.77732.690739.0414
9253.9391.000036.75579.3943439.0208434.84236.968338.3352
9346.2140.507336.825545.116560.6016698.19948.528833.2768
9459.7630.538236.887929.944749.4814445.50825.181537.2906
9546.9580.514337.358135.365457.5611657.08246.052634.9500
9647.2260.517337.427132.620056.8453644.40945.397035.6154
9759.7080.534337.694729.537649.5717435.38826.206437.3959
9859.1130.536438.101927.499052.0843447.37931.876938.6070
9946.8590.509038.165836.199058.2353639.57547.116434.5085
10048.6720.525838.306824.195355.6542575.44744.549038.0699
10146.5620.505138.314139.843759.6512643.88748.426833.9083
10246.6240.505138.478538.962959.4319637.48248.320234.0153
10346.9820.507938.701934.588057.9816621.47047.178134.6711
10447.0450.507938.842733.851857.8027615.94747.096334.7710
10558.9680.532239.062126.844552.4079437.30233.627938.7930
10648.8100.520439.150023.313455.2566559.82844.787337.8055
10759.8160.526839.204629.551148.6925410.08426.033137.0406
10847.2560.506139.709831.322157.3671587.80947.186535.0257
10954.5081.000040.066410.279839.1615420.18335.668938.4790
11048.5770.511740.461523.131154.9428542.09345.454636.9439
11159.8440.519541.240929.123248.1230381.30827.023736.8839
11258.0390.521542.188023.953254.3615414.19541.184139.6514
11359.8600.515842.453428.861147.7969364.90527.642036.7969
11458.9450.517542.810725.790251.6970386.41936.178338.6917
11559.8410.514343.032428.636847.7761358.06628.211536.8297
11655.1161.000043.167011.337839.5858410.29234.503138.6324
11759.9760.512843.441429.048746.9871348.59427.056836.4174
11859.5610.513643.613227.465549.0314359.25231.416637.5287
11959.7281.000043.692522.892645.1382449.98225.067938.1739
12059.8560.512243.805228.486547.5463347.84728.565136.7621
12145.8750.893145.270910.400640.1815555.38237.355438.0971
12259.1581.000045.396420.915745.1683440.30927.727838.6335
12344.5630.887945.469910.060540.8465661.97638.999637.6515
12451.6090.500045.737617.857253.5657432.35647.650038.4335
12545.2590.887545.846310.405840.3297583.88837.648637.9806
126600.505746.455828.329746.2691311.41828.804836.2478
12745.5790.886346.585810.744240.2284550.46336.930638.1536
12859.9990.503947.347328.083746.0996301.16229.420036.2231
12959.5960.504147.595426.510848.0828309.95433.764837.3234
13058.6690.504447.945023.705851.5452328.68141.285438.8813
13159.7640.502148.452026.880047.1033295.46732.677236.8740
13259.8410.501248.854427.055546.6381288.80132.162136.6514
13356.3870.500049.261419.844154.6667349.26849.077839.8969
13460.0000.500049.402727.519945.6965278.24230.839036.1600
13557.2040.500049.725220.614453.9997333.24747.962839.7597
13642.8130.872550.137311.046741.9201796.30139.733737.1548
13742.6880.872550.540911.131042.1006815.96739.932737.0784
13843.1930.855451.376212.108440.7913630.87136.677837.8667
13942.2150.859852.222312.154141.8650795.18738.874237.1293
14043.0730.849252.299812.692040.8526612.87636.107837.9802
14141.9020.844253.715113.776041.5134738.52937.191937.3385
14241.8980.833854.548515.057741.4416680.28735.911837.6340
14340.0290.787654.742541.299345.9544884.38734.382336.0081
14442.3300.815455.186417.514442.8762570.40534.582338.5146
14541.7970.805455.409720.476543.6637604.70434.544938.3638
14641.2250.854255.443414.203943.0684923.72339.626836.4880
14741.4030.866455.924213.166943.7443981.32440.921136.3234
14840.5070.811656.291325.219943.1649819.55035.304836.6127
14940.5450.836556.660818.809143.2491933.58438.238136.1543
15041.1640.864156.880613.850843.99951004.6740.933836.1734
15140.8200.857957.733515.244644.16171020.5740.620235.9904
15242.0290.894457.873611.945345.21911082.6343.032536.0160
15340.7640.859658.314615.353844.42351041.2040.881635.8890
15440.0150.838958.560821.929244.60491053.3139.342335.3033
15541.1030.872458.864513.830144.86311069.9341.860035.8994
15640.2640.848158.884518.742044.61861057.3440.144235.5276
15743.2200.930660.082711.556146.55921155.8344.501735.7222
15840.3930.861960.865216.852445.41521113.2141.484135.4126
15940.1270.859461.827818.475145.82241139.8041.488535.1183
16040.5070.874163.196815.931346.19291160.1042.411535.2690
16142.0580.914063.974112.763946.86561185.9143.984135.4766
16240.7310.884864.662415.084646.63531183.5042.972435.2405
16340.5640.884465.633315.698546.90081198.4642.998435.0921
16440.5690.892067.708415.818947.45621225.9443.320934.9230
16540.4440.892068.448216.295247.66041235.7743.331034.8078
16640.0330.884868.888918.080547.88741246.2843.122734.5286
16741.7830.925069.326114.060547.99841245.9444.138735.0084
16841.7690.927269.992714.233548.14571252.7244.150334.9467
16941.7180.929570.874014.498648.33611261.3244.145834.8611
17041.5080.927671.538614.851248.45901267.2844.075534.7810
17141.9040.941372.695514.905148.77581279.0044.202634.6910
17240.1380.912674.333817.972049.21471297.1443.657634.1689
17341.5160.947075.254016.039549.34691301.1044.019034.3856
17441.1500.943275.819616.550749.48151306.0543.914434.2808
17541.7360.960876.528416.452749.67671311.8943.972834.2412
17641.1410.955777.324117.187249.87961318.6343.812634.0876
17740.6940.970179.075418.406250.39851333.2443.563133.7820
17840.0000.968779.625519.387950.64191338.8643.430233.5853
17940.0001.000080.460719.584750.86311344.6343.275233.4946
18040.0001.000080.460719.584750.86311344.6343.275233.4946
Figure A1. The impact of Td and va on: (a) EC, (b) CD, and quality parameters (c) Aloss, (d) TACloss, (e) TFCloss, (f) TPCloss of the Echium amoenum petals.
Figure A1. The impact of Td and va on: (a) EC, (b) CD, and quality parameters (c) Aloss, (d) TACloss, (e) TFCloss, (f) TPCloss of the Echium amoenum petals.
Applsci 10 08387 g0a1

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Figure 1. The best Artificial Neural Network (ANN) structure.
Figure 1. The best Artificial Neural Network (ANN) structure.
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Figure 2. Changes in the MSE calculated for the following sets: test, training and validation.
Figure 2. Changes in the MSE calculated for the following sets: test, training and validation.
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Figure 3. The ANN goodness of fit.
Figure 3. The ANN goodness of fit.
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Figure 4. Pareto fronts-two-dimensional views: (a) EC-TACloss, (b) EC-CD, (c) EC-TFCloss, (d) EC-Aloss, (e) EC-TPCloss; O–the best solutions, +—data, —ECmin, —TACloss min, —TFCloss min, —Aloss min, —TPCloss min, —CDmin.
Figure 4. Pareto fronts-two-dimensional views: (a) EC-TACloss, (b) EC-CD, (c) EC-TFCloss, (d) EC-Aloss, (e) EC-TPCloss; O–the best solutions, +—data, —ECmin, —TACloss min, —TFCloss min, —Aloss min, —TPCloss min, —CDmin.
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Figure 5. Pareto fronts-two-dimensional views: (a) TFCloss-TACloss, (b) Aloss-TFCloss, (c) Aloss-TACloss; +—data, ■—ECloss min, —TACloss min, —TFCloss min, —Aloss min, —TPCloss min, —CDmin.
Figure 5. Pareto fronts-two-dimensional views: (a) TFCloss-TACloss, (b) Aloss-TFCloss, (c) Aloss-TACloss; +—data, ■—ECloss min, —TACloss min, —TFCloss min, —Aloss min, —TPCloss min, —CDmin.
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Figure 6. Pareto fronts-two-dimensional views: (a) EC-TACloss-TFCloss, (b) EC-Aloss-TPCloss; O—the best solutions, +—data.
Figure 6. Pareto fronts-two-dimensional views: (a) EC-TACloss-TFCloss, (b) EC-Aloss-TPCloss; O—the best solutions, +—data.
Applsci 10 08387 g006
Table 1. The statistics of data.
Table 1. The statistics of data.
DataStatistical Parameter
Mean ± SD (Range)Coefficient of VariationSkewness Coefficient
Aloss, %53.29 ± 9.84 (41.00–80.09)0.191.35
CD,-41.29 ± 7.92 (30.75–55.49)0.190.26
EC, MJ/kg654.92 ± 309.06 (266.39–1397.36)0.471.11
TACloss, %43.51 ± 15.55 (23.41–85.45)0.361.44
TFCloss, %30.80 ± 19.00 (6.65–70.99)0.620.98
TPCloss, %39.78 ± 11.31 (22.52–62.91)0.280.10
Table 2. Process variables and their bounds.
Table 2. Process variables and their bounds.
ItemParameterUnitFactor Levels
1Td°C405060
2vdm/s0.50.751
Table 3. Optimization of Artificial Neural Network (ANN) architecture.
Table 3. Optimization of Artificial Neural Network (ANN) architecture.
ItemActivate Function in the Hidden LayerNumber of Neurons in the Hidden LayerActivate Function in the Output LayerStatistical Performance
MSER-Value
1log-sigmoid4log-sigmoid0.0045460.9552
2log-sigmoid6log-sigmoid0.0008440.9895
3log-sigmoid8log-sigmoid0.0002920.9922
4log-sigmoid4pureline0.0067260.9428
5log-sigmoid6pureline0.0010430.9903
6log-sigmoid8pureline0.0006840.9915
7Tansig4pureline0.0055230.9472
8Tansig6pureline0.0008880.9897
9Tansig8pureline0.0007920.9914
10Tansig4log-sigmoid0.0038800.9672
11Tansig6log-sigmoid0.0007650.9908
12Tansig8log-sigmoid0.0007410.9911
Table 4. The Nondominated Sorting Genetic Algorithm (NSGA II) parameters.
Table 4. The Nondominated Sorting Genetic Algorithm (NSGA II) parameters.
Population TypeDouble Vector
Crossover functionIntermediate
Crossover rate85%
MigrationForward
Mutation functionUniform
Mutation rate15%
Number of generations300 × number of variables
Pareto front population fraction0.8
Population size20·number of variables
Selection functionTournament size = 2
Table 5. Constants (weights and biases) Dij in Equation (17).
Table 5. Constants (weights and biases) Dij in Equation (17).
iDi1Di2Di3
1−35.5603711.53037535.746782
25.264209−34.0885449.816984
322.479106−27.4448756.052853
4−17.140856−32.84088930.725816
521.67861731.658204−31.391203
6−23.55082428.269281−7.366114
739.79052416.976584−38.393101
828.398313−24.3993951.949355
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Nadi, F.; Górnicki, K.; Winiczenko, R. A Novel Optimization Algorithm for Echium amoenum Petals Drying. Appl. Sci. 2020, 10, 8387. https://doi.org/10.3390/app10238387

AMA Style

Nadi F, Górnicki K, Winiczenko R. A Novel Optimization Algorithm for Echium amoenum Petals Drying. Applied Sciences. 2020; 10(23):8387. https://doi.org/10.3390/app10238387

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Nadi, Fatemeh, Krzysztof Górnicki, and Radosław Winiczenko. 2020. "A Novel Optimization Algorithm for Echium amoenum Petals Drying" Applied Sciences 10, no. 23: 8387. https://doi.org/10.3390/app10238387

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