1. Introduction
Currently, the efficiency of commercial solar photovoltaic (PV) systems is up to 15% while more than 85% of incoming solar radiation energy is either absorbed or reflected; therefore, significant excess heat is dissipated and wasted. New PV technologies reported in the literature [
1,
2,
3,
4,
5,
6,
7,
8,
9,
10,
11,
12,
13,
14,
15,
16,
17,
18,
19,
20,
21,
22,
23,
24,
25,
26,
27,
28,
29] have been shown to improve the energy utilization efficiency of solar PV, such as multi-junction cells, optical frequency shifting, and concentrated photovoltaic (CPV) systems, among others; however, these are expensive. In order to improve the efficiency of solar PVs a novel concept of a combined photovoltaic-thermal solar panel hybrid system has been developed and implemented [
3,
4,
5,
6,
7,
8,
9], where the PV cells of the solar PV panels are cooled by water flow. Excess thermal energy is generated and dissipated due to intrinsic limitations of the cell, that is, the excess thermal energy increases the cell temperature, which reduces the conversion efficiency of the cell. The excess thermal energy absorbed by the cold water flowing though the heat exchanger thermal panel underneath the PV cell can be used for various domestic or industrial applications. Therefore, the net result is an enhancement in the combined photovoltaic-thermal efficiency of the hybrid system.
A lower-grade heat pump can extract energy from a photovoltaic/thermal (PV/T) system that can be upgraded to higher temperatures for heating purposes in either domestic or industrial applications. Recent developments have been reported by [
4,
13,
15] on the integration of heat pumps and photovoltaic technology including the use of photovoltaic solar assisted heat pump systems. A system using a solar-assisted heat pump and a PV/T collector as its evaporator was also reported by Ito et al. [
17]. They indicated that the heat pump’s coefficient of performance (COP) was 6 at a water temperature of 40 °C at the inlet of the evaporator.
More recently, the performance of independent heat pump modes and hybrid loop heat pipe/heat pump modes were simulated and compared by Dai et al. [
4]. Their findings showed that on typical sunny days, the hybrid loop heat pipe/heat pump mode saved 40.6% more power consumption than the heat pump mode. Furthermore, Sami and Tulej [
23] presented a new concept in air-source heat pumps using a ternary refrigerant mixture specially designed for cold climates where other heat pumps failed due to the lower sink temperature. Their experimental and numerical results showed a significant enhancement in the COP over other standard air-source heat pumps.
There are a number of publications that have been reported on the installation of PV/T systems in buildings [
20]. These publications present and discuss the different strategies for the use of PV/T in buildings and in various building projects. Since buildings demand electricity as well as heating and cooling, PV/T systems are an attractive solution because of their thermal efficiency and also less space is required for installation.
The modeling and simulation of a novel solar photovoltaic-thermal panel and heat pump hybrid system is presented in this paper. A schematic of the thermal solar hybrid system under study is depicted in
Figure 1. This novel concept is intended to enhance the energy conversion efficiency of the PV-Thermal solar hybrid system through utilizing the excess thermal energy dissipated by the conversion process and water source heat pump to produce domestic hot water and enhance the energy conversion efficiency of the solar photovoltaic. The conceptual photovoltaic-thermal panel integrated heat pump design was modeled and analyzed using a two-dimensional dynamic model based upon the heat transfer and fluid flow conversion equations. The model was developed to describe the steady state and dynamic behavior of a combined photovoltaic cell-thermal panel, the water source heat pump hybrid system under different conditions of solar irradiance, material properties, ambient and fluid flow conditions, different refrigerants and excess thermal energy recovered by the panel, as well as boundary conditions. The predicted results presented herein include the efficiency of the energy conversion of the hybrid system, PV cell characteristics and heat pump behavior with different refrigerants, and finally, thermal energy recovered by the hybrid system panel and delivered for domestic and/or industrial use under different conditions. Comparative financial analysis of the novel solar photovoltaic-thermal and heat pump hybrid system is not presented in this paper.
5. Thermal Energy Incident in a PV Cell
The thermal energy transferred from the PV cell to the heat transfer fluid (HTF) is determined from the heat balance across the PV cell and HTF in terms of the heat transfer mechanisms; conduction, convection and radiation as follows [
30,
31].
The heat transfer by conduction is:
Tm: Module back-surface temperature
KPv: Thermal conductivity of PV cell
Lcell: Length of a PV cell
∆T: the temperature difference Tc − Tm
The heat transfer by convection is determined from
Qconvection: Energy due to convection
hwater: Heat transfer coefficient
Tf: Fluid temperature
∆T: the temperature difference Tm − Tf
The heat transfer by radiation is:
On the other hand, Equation (8) can be rewritten as follows:
ṁw: Water mass flow (HTF)
Cp-water: Specific heat of water
TfHx: Maximum temperature difference at the Heat Exchanger heat tubes
The finite difference formulation is used to determine the heat transfer fluid temperatures at each element where the heat transfer fluid tube is divided into a number of thermal elements:
t: time
δQ: the heat transfer per element
Tf_in: Fluid temperature at inlet
Cp: is the water specific heat
The thermal energy transferred from the PV cell to the heat transfer fluid (HTF) is obtained by:
QThermal: Energy from thermal process
TfHx+1: Fluid temperature at thermal element 1
∆T: Temperature difference TfH+1 − Tf in
The energy transferred to the heat transfer fluid is calculated from the integration of Equations (6)–(12) written for each element, dx, along the length of each tube.
It is worthwhile mentioning that the PV cell and panel temperature is influenced by different factors and in particular, the ambient conditions such as the temperature, humidity and wind speed among other parameters.
The back temperature
Tm of the PV cell and PV panel can be calculated from the heat balance across the PV cell as follows [
30]:
where
Tm is the module back-surface temperature and
Tc is the PV cell temperature.
It is assumed that
Tm is equal to the surface temperature of the heat exchanger tubes welded to the solar PV cell/panel in close contact to the back surface of each of the PV cells. The heat transferred from the back of the PV cell to the heat transfer fluid flowing in the heat exchanger tubes as shown in
Figure 1 is computed by the following forced heat transfer convection relationship [
16,
19]:
The heat transfer coefficient,
hwater, is approximated as in [
30]:
and
where
Re is the Reynolds Number and
Kw represents the thermal conductivity of water,
b2,
n are numerical constants, and m
w is the water HTF mass flow rate.
Finally, to calculate the heat transfer fluid flow rate, the following equation is used,
6. Heat Pump Model
In the following the steady state energy balance equations of the water source heat pump are presented as in [
23], and [
15,
16,
17,
18,
19,
20,
21,
22].
The refrigerant mass flow rate circulating in the heat pump in question can be calculated as follows:
where
T9 and
T10 are the inlet and outlet temperatures of the HTF to the evaporator, respectively.
The heat compressor power required to drive the heat pump is:
where
is the compressor efficiency.
The condenser heat capacity can be calculated as follows:
and,
where the
h1,
h2,
h3 and
h4 are the enthalpies of the refrigerant at the inlet and outlet of the compressor, and the inlet and outlet to the expansion valve, respectively. The enthalpies of the refrigerants were determined using pressure and temperature [
32].
Finally, the coefficient of performance
COP which describes the heat pump efficiency is:
Qcond and
Qcomp are the thermal energy at the condenser and compressor, respectively.
On the other hand, the thermal energy drawn from the thermal tank and delivered for domestic or industrial use is:
where the
mwQtt represents the water mass flow rate circulating between the thermal tank and the user application in question.
T7 and T
8 are the supply and return temperature from the user application, respectively.
Furthermore, the evaporator heat capacity is:
The water mass flow rate in the condenser-thermal tank loop can be calculated by the following equation:
The water mass flow rate for supplying hot water to the use application is:
Finally, the hybrid system energy conversion efficiency for harnessing energy from solar PV and solar thermal and solar PV and heat pump but not supplying the compressor power is:
while the hybrid system efficiency with the solar PV panels supply the compressor power is:
and the solar PV panel’s efficiency is:
and the PV thermal solar efficiency is:
where
Qth and
Qin are the solar thermal heat transferred to the HTF and solar irradiance, respectively. PV represents the power supplied by the PV solar panels.
The respective values are given by Equations (1) and (29), respectively. In addition, is the PV solar electrical output and defined by Equation (4).
8. Results and Discussion
In order to solve the aforementioned Equations (1)–(29) and taking into account the heat and mass transfer during the solar PV thermal and heat pump conversion processes, the above-mentioned equations were coded, integrated using the finite-difference formulations, and solved as per the logical flow chart depicted in
Figure 2. In addition, for the purpose of validation, the predicted simulated results for PV solar panel under various conditions were compared to the data published in the literature.
In the following sections, we present analysis and discussions of the numerical results predicted as well as validation of the proposed simulation model. The simulations were performed at different temperatures across the heat exchanger flow pipes bonded to the back of the solar PV panel. However, only the results for the temperature difference of 15 °C across the thermal tube will be presented. It is worthwhile noting that the numerical simulation presented hereby was conducted under different conditions including: PV cell temperatures from 10 °C through to 75 °C, ambient temperatures from 10 °C through to 38 °C, solar radiation of 550, 750, 1000 and 1200 W/m
2,different refrigerants such as R-134a (HFC 134a), R-410A (HFC 32, HFC 125), R-407C (HFC32, HFC125, HFC134a), R-507 (HFC 125, HFC 143a), and mixtures of the aforementioned refrigerants components [
32].
Figure 3 and
Figure 4 present a typical ambient temperature and solar isolation profile at a site located in Ecuador for various months during 2015 and 2016, at different hours of the day. It is quite apparent that the peak solar irradiation and maximum temperatures occur at midday. However, average solar irradiation and ambient temperatures were used in the modeling and simulation of the photovoltaic panels. The recording of the ambient conditions during this period showed that the relative humidity is stable during most hours of the day. Therefore, in the simulation of the PV thermal solar panel relative humilities were assumed to be constant.
The PV characteristic curves are given in the manufacturer’s specification sheet. The PV panel characteristic curves under consideration in this study were obtained from Fahmy et al. [
22]. The parameters used in this study are: the total surface area of the PV module (SP) is 0.617 m
2, the total surface area of cells in module (Sc) is 0.5625 m
2, module efficiency is 12% at reference temperature (298 K), overall absorption coefficient is 0.73, and temperature coefficient is 0.0045 K
−1. Readers interested in the full range of values of the other parameters are advised to consult Fahmy et al. [
22].
It was also assumed in this simulation that the whole panel is covered in PV cells, with no packing material (material used to fill in gaps between the cells on a panel). The PV cells are commercial grade monocrystalline silicon cells with electrical efficiency of 12%, and have a thermal coefficient, of 0.54% [1/K], however, it is dependent upon the rated solar radiation [
22]. The thermal coefficient represents the degradation of PV cell output per degree of temperature increase. The heat exchanger pipes are bonded to the back of the PV solar model without any air gap to ensure complete heat transfer by conduction, convection and radiation to the fluid flowing in the thermal pipes. The exiting temperatures of the heat transfer fluid vary between 25 °C and 50 °C. This heat transfer fluid drives the evaporator of the heat pump and the thermal heat absorbed from the heat transfer fluid evaporates the refrigerant in the evaporator of the heat pump. The vapor refrigerant is then compressed by the compressor to higher temperatures and pressures and dissipates its condensation heat to the water cooling the condenser. The refrigerant is then throttled by an expansion device to the evaporator. The heat of condensation of the refrigerant is released to water in the thermal tank.
As per Equations (6)–(22), an increase in the PV cell temperature will result in an increase in the back cell temperature and consequently the fluid temperature due to the heat transfer by from solar energy by conduction and convection as well as radiation, respectively. Consequently, this increases the thermal heat driving the evaporator of the heat pump and increases the thermal energy transferred to the thermal tank. Furthermore,
Figure 5,
Figure 6,
Figure 7 and
Figure 8 demonstrate that the higher the cell temperature the higher the back cell and fluid temperatures as well as the thermal energy delivered to the evaporator. It is evident from the results presented in these figures that the cell temperature increases with the increase in solar radiation. This can be interpreted as per Equations (1) and (2), where the higher the solar radiation, the higher the energy absorbed by the PV cell, and consequently, the higher the temperature of the cell until it reaches the design temperature.
The effects of the PV panel operating temperature on the output efficiency have been well documented in the literature [
21,
22], where increasing the temperature of the PV cell decreases the amount of power available. In order to evaluate the efficiency of a PV system, the temporal temperature variations are often regarded as instantaneous in steady state models. However, it is important to note that the changes in the PV cell temperature caused by solar radiation have a dynamic nature, as demonstrated in
Figure 5. The PV panel heats up and cools down gradually in a dynamic response depending upon the changes in solar radiation and consequently changes the power output from the PV panel.
The dynamic behavior of the thermal energy absorbed by the fluid flow flowing beneath the PV solar cell is determined by Equations (11) and (16) and plotted in
Figure 8 under different solar radiation. The results presented in this figure show that the higher the solar radiation, the higher the thermal energy absorbed. The figure also shows that once the cell temperature stabilizes the thermal energy absorbed reaches a steady state level. On the other hand, the results also indicated that the systems stabilized after 1200 s and the desired water flow outlet was reached after this time elapsed, as shown in
Figure 9. As expected the heat transfer fluid mass flow rate increased at higher solar radiation and also stabilized at 1200 s. This is due to the fact that the higher solar radiation results in higher thermal energy being transferred to the fluid flow at constant temperature difference across the fluid flow thermal pipe, and consequently, this increases the fluid flow mass flow rate. Furthermore, the results presented in this figure also suggest that the fluid flow mass flow rate is quasi-constant during the thermal conversion process.
The efficiency of the convective thermal energy transferred to the fluid flow flowing beneath the PV cell is depicted in
Figure 10, where the energy conversion efficiency is plotted at different solar radiation at different time steps. The thermal efficiency is defined as the heat transferred divided by the solar radiation absorbed by the PV panel. It is evident from the results presented in this figure, that the higher the solar radiation, the higher the thermal conversion efficiency. On the other hand, the figure also shows that for longer time spans, the thermal energy conversion efficiency diminishes.
The series of numerical calculations using Equation (28) concluded that the solar PV efficiency for one solar PV panel at different solar radiation and refrigerant R-134a is 22.38% based on the geometrical configuration of the solar PV panel reported in reference [
22].
Furthermore, as shown in
Figure 1, this novel concept is intended to enhance the energy conversion efficiency of the PV-Thermal solar hybrid system through utilizing the excess thermal energy dissipated by the conversion process to drive the water-source heat pump to produce domestic hot water (DHW), and enhance the energy conversion efficiency of the solar photovoltaic. As PV solar panel efficiency calculations showed, the higher the solar radiation, the higher the solar PV current, which consequently increases the solar PV power output, however, the PV solar panel efficiency remained constant at 22.38% and is independent of the type of refrigerant used in the heat pump system.
The thermal heat transferred to the heat pump evaporator as well as the entering temperature to the heat pump evaporator were plotted and are presented in
Figure 11 at different solar radiation with the heat pump using refrigerant R-134a. This was necessary to examine the impact of the solar radiation on the heat pump performance. It is clear from the results presented in this figure that the higher the solar radiations, the higher the evaporator entering temperatures, and the higher the thermal heat transferred to the heat pump evaporator. The thermal heat absorbed by the evaporator evaporates the refrigerant circulating in the heat pump, which is compressed by the compressor to higher temperature and pressure and thermal energy at the condenser side. Similar behavior was observed for the other refrigerants used in the heat pump under investigation. Comparison between the heats released with different refrigerants is discussed elsewhere in the paper.
The heat transfer fluid temperatures entering the heat pump evaporator and the condenser heat released to the condenser cooling fluid were plotted and are presented in
Figure 12 at different solar radiation and a heat exchanger temperature difference of 15 °C with refrigerant R-134a. Examining the results presented in this figure clearly indicates that the higher the solar radiations, the higher the evaporator entering temperature, and the higher the heat released from the heat pump condenser. The thermal heat released delivers higher thermal energy to the thermal tank through the cooling water flow of the condenser, which in turn heats up the water in the thermal tank. Consequently, the data shows that the higher solar radiation, the higher the water temperature in the thermal tank which is supplied for domestic or industrial demand. Similar behavior has been observed for the other refrigerants used in the heat pump under investigation. Comparison between the heats released for different refrigerants is discussed elsewhere in the paper.
The impact of the different temperatures entering the heat pump evaporator on the electric power generated by one cell of the solar PV panel was plotted and presented in
Figure 13 at different solar radiation and a heat exchanger temperature difference of 15 °C, as well as for using refrigerant R134a in the heat pump cycle. It is quite clear that the higher the solar radiation, the higher the amount of electric power produced by the solar PV panel.
Another two important characteristics of the solar PV-thermal system are presented in
Figure 14 and
Figure 15; where the heat transfer fluid flow rate circulating in the thermal pipes bonded under the solar panels and the amount of thermal heat transferred from the PV solar panels to the heat transfer fluid are shown. The data presented in these figures show that the heat transfer fluid is quasi-steady and increases as the solar radiation increases. However, the results displayed in these figures also show that the thermal heat energy absorbed by the heat transfer fluid is increased slightly at higher temperatures leaving the solar collector and entering the evaporator of the heat pump with higher solar radiation. This is due to the fact that at higher solar radiation, the heat transfer fluid is heated up faster and its temperature increases at a faster rate. This thermal heat, in turn, energizes the heat pump evaporator to produce refrigerant vapor which is compressed by the compressor to higher temperatures and pressures at the condenser. The condenser cooling fluid absorbs the heat released from the condenser and delivers it to the thermal tank where the hot water is supplied for domestic or industrial use. It is worthwhile mentioning, that similar behavior was observed for the other refrigerants used in the heat pump under investigation.
Two important characteristics of the heat pump in this novel technique can be described by the compressor and condenser thermal heat capacity.
Figure 16 and
Figure 17 present these two important parameters, respectively.
Figure 16 shows the thermal heat released from the heat pump condenser to the cooling water loop heating up the water in the thermal tank. The numerical results displayed in this figure clearly demonstrate that the higher the solar radiation, the higher the heat released by the condenser and consequently the higher the temperature of the water in the thermal tank.
The heat pump compressor power presented in
Figure 17 at different solar radiation for refrigerant R-134a clearly shows that the higher the solar radiation, the higher the compressor power. This is attributed to the fact that the higher the solar radiation, the higher the evaporator temperature, which requires more thermal pumping energy by the compressor. It is worthwhile mentioning, that other refrigerants under investigation in this study showed similar behavior. This will be discussed later in this paper.
The thermal heat released by the heat pump condenser to the thermal tank for domestic or industrial use is plotted in
Figure 18 at different solar radiations and R-134a. It is evident from the data displayed in this figure that the thermal heat delivered for domestic or industrial use is significantly impacted by the solar radiation and the temperature of the heat transfer fluid leaving the solar collector. The higher the solar radiation, the higher the temperature leaving the solar collector, the higher the thermal heat delivered from the thermal tank. Other refrigerants under investigation in this study showed similar behavior.
Comparison between the results presented in
Figure 19 for one, five and ten PV solar panels clearly shows that increasing the number of PV solar panels is very beneficial to increase not just the electric power but also the thermal heat delivered from the thermal tank for further use.
Figure 20 presents the impact of the different refrigerants under investigation on the thermal heat released by the heat pump condenser with one solar PV panel at 750 W/m
2 solar radiation. As previously discussed, this thermal heat is an important parameter in determining the amount of thermal heat released from the solar collector and used to heat up the water in the thermal tank for further use. It is clear from the data displayed in this figure that this heat is significantly impacted by the characteristics of the heat pump and the type of refrigerant circulating in the vapor compression cycle of the heat pump. This illustrative figure shows that the higher the boiling point of the refrigerants the higher the heat released by the condenser. In addition, also the higher the temperature entering the evaporator, the higher the heat released by the condenser. This is one of the most important features of using a heat pump where the thermal heat absorbed in the evaporator is compressed to higher temperatures and pressures on the condenser side. The data displayed in the figure also shows that the higher the temperature, which result from higher solar radiation, entering the evaporator, the higher the pressure and temperature of the refrigerant at the condenser.
As displayed in
Figure 1, the thermal heat released from the thermal tank generated by one solar PV panel for further use is presented in
Figure 21 for solar radiation of 750 W/m
2 and the different refrigerants under investigation. This figure clearly shows that among the refrigerants under investigation, R-407C displayed the highest amount of thermal energy delivered by the thermal tank. This is significant, and it is recommended that R-407C be used in heat pumps for this application. This figure also shows similar trends to that of the thermal heat released by the condenser. However, any difference can be attributed to the heat losses in the heat transfer process and the thermal tank, as confirmed by [
33].
Furthermore, in order to appreciate the impact of the number of solar PV panels,
Figure 22 shows the thermal heat released by the thermal tank generated by 10 solar panels at 750 solar radiation W/m
2 and with different refrigerants. The data presented in this figure also shows similar trends to those displayed in
Figure 21 and to that of the thermal heat released by the condenser.
Equations (26) and (27) were used to calculate the hybrid system efficiencies with the solar PV panels and without the solar PV panels powering the heat pump, to drive the compressor of the heat pump. It is assumed in this study that when the heat pump is powered by the grid, solar PV panels are not used and only produce electricity. The results were plotted in
Figure 23 and
Figure 24 for the different refrigerants under investigation and solar radiation of 750 W/m
2. The climatic parameters, such as solar radiation, ambient temperature, humidity and wind speed were used to calculate the efficiencies presented in these figures. The performance of the hybrid PV/T heat pump was determined in terms of thermal efficiency, PV efficiency, and electric PV efficiency. In addition, the hybrid system efficiency plotted and presented in the previous sections are also a function of the solar radiation at the site location.
It should be noted that the hybrid system efficiency is defined as the amount of electrical power and thermal energy released at the thermal tank side for further use, divided by the solar radiation. It is evident from
Figure 23 and
Figure 24 that the hybrid system efficiencies are significantly higher when PV solar panels were used to power the heat pump compressor compared to the grid powered compressor. In addition, the data displayed in these figures also demonstrated that the refrigerant R-407C yields the maximum efficiency of the hybrid system compared to the other refrigerants under investigation. This is attributed to the fact that the characteristics, the temperature range of application and thermodynamic properties of R-407C are the main drivers behind the high efficiency of the hybrid system using the heat pump.
Furthermore, as the aforementioned discussion illustrates, it is imperative for the designer of the PV-T integrated heat pump to ensure that the PV solar panel characteristics and cell temperatures, solar radiation at the site, the ambient conditions and the refrigerant characteristics and thermodynamic properties are taken into consideration.
10. Conclusions
Energy conversion equations describing mass and energy balance were developed, integrated, and solved to predict the dynamic total power generated, efficiencies and the key parameters of the hybrid system under investigation. The model is based on dynamic mass and energy equations coupled with the heat transfer coefficients, and thermodynamic constants as well as material properties. This hybrid system is composed of the novel combined concept of a photovoltaic-thermal solar PV panel and heat pump hybrid system. This current study investigated different solar irradiance, material properties, and boundary conditions for the solar PV panel as well as the heat pump with different refrigerants such as R-134a, R-410A, R-407C, R-507 and a mixture of the aforementioned refrigerants.
As PV solar panel efficiency calculations showed, the higher the solar radiation, the higher solar PV current and consequently this increases the solar PV power output, however, the PV solar panel efficiency remains constant at 22.38%.
It is clear from the results presented in this study that the higher the solar radiation the higher the evaporator entering temperatures, the higher the thermal heat transferred to the heat pump evaporator and the higher the heat released from the heat pump condenser. Consequently, the data also shows that the higher the solar radiation, the higher the water temperature in the thermal tank which is supplied for domestic or industrial use.
This study also showed that the hybrid system efficiencies are significantly higher when PV solar panels were used to power the heat pump compressor compared to the grid powered compressor. In addition, the data presented also demonstrated that the refrigerant R-407C yields the maximum efficiency of the hybrid system compared to the other refrigerants under investigation.
It is evident that the present model predicted very well the solar PV characteristics. Since the present model prediction is an extension of the solar PV model previously investigated by the author, we feel that the current model is reliable.