1. Introduction
Dielectric materials are among the most interesting materials for use in electronic devices such as capacitors and high-energy storage devices [
1,
2]. CaCu
3Ti
4O
12 (CCTO) has been extensively studied because CCTO can exhibit a high dielectric constant (ε′ > 10
4) [
3,
4,
5,
6,
7,
8]. Furthermore, CCTO ceramic is not a ferroelectric material. The observed large ε′ value was stable with respect to temperature and frequency. However, the dielectric loss tangent remains too high (tan δ > 0.1) and cannot be applied to electronic devices. Many years ago, researchers attempted to improve the dielectric properties of CCTO by increasing ε′, reducing tan δ, and increasing the efficiency of dielectric properties for stability with temperature and frequency [
6,
7,
9,
10]. It is believed that the origin of the dielectric properties of CCTO arises from its microstructure, consisting of an insulating grain boundary (i-GBs) and a semiconducting grain (semi-G). This microstructure is called an internal barrier layer capacitor (IBLC) structure [
3,
11].
In the IBLC model, tan δ can be reduced by increasing the grain boundary resistance (R
gb) [
12,
13]. In 2006, Y. Lin et al. reduced the tan δ in CCTO from 0.07 to 0.03 by adding composite TiO
2 into samples [
9]. When the R
gb was analyzed using impedance spectroscopy, it appeared that R
gb increased with increasing TiO
2 contents in CCTO ceramics. Moreover, the breakdown electric field (E
b) of the nonlinear J-E characteristics increased with increasing TiO
2 contents, indicating that R
gb can be increased by adding TiO
2 to CCTO ceramics, resulting in a decrease in tan δ, which corresponds to the IBCL model [
9,
14].
The optimized sintering condition is one technique that has been used to improve dielectric properties, which can modify the microstructure of ceramics. The effect of sintering temperature results in grain size changes and i-GBs. Generally, ε′ can be increased by increasing the temperature and duration of sintering in ACu
3Ti
4O
12 ceramics [
11,
15,
16,
17].
ACu
3Ti
4O
12 is a dielectric material group that has received extensive attention because of its interesting dielectric properties. CaCu
3Ti
4O
12 (CCTO) [
4,
5], CdCu
3Ti
4O
12 (CdCTO) [
18,
19], Na
1/2Sm
1/2Cu
3Ti
4O
12 (NSmCTO) [
20], Na
1/2Y
1/2Cu
3Ti
4O
12 (NYCTO) [
16,
21,
22,
23], Na
1/2La
1/2Cu
3Ti
4O
12 (NLCTO) [
24,
25], Y
2/3Cu
3Ti
4O
12 (YCTO) [
26,
27], La
2/3Cu
3Ti
4O
12 (LCTO) [
28], Bi
2/3Cu
3Ti
4O
12 (BCTO) [
29,
30,
31,
32], and Na
1/2Bi
1/2Cu
3Ti
4O
12 (NBCTO) [
17,
33,
34] were dielectric materials in the ACu
3Ti
4O
12 oxides group. These materials have perovskite structures and often have reported excellent dielectric properties. However, these materials still have limitations under many conditions for application in electronic devices. The dielectric properties of CCTO and NYCTO ceramics can be significantly improved by the addition of excess TiO
2 [
9,
21].
Most recently, the tan δ value of Na
1/2Y
1/2Cu
3Ti
4.1O
12 can be significantly reduced (tan δ < 0.1), while the ε′ value is still larger than 10
4. The improved dielectric properties were attributed to the enhanced electrical properties of the i-GBs due to the excessive TiO
2-rich phase boundaries, which are also associated with the oxygen content along the i-GBs. Generally, the giant dielectric properties of CCTO-based materials are closely related to sintering conditions [
5,
35,
36]. Thus, the giant dielectric properties can be optimized by tuning the sintering conditions. It is hypothesized that the dielectric properties of Na
1/2Y
1/2Cu
3Ti
4.1O
12 can be further improved by varying the sintering conditions. The optimization of fabrication conditions is one of the most important topics for developing materials used in electronic devices. This is the motivation of this work. Hence, the aim of this study was to investigate the effect of sintering conditions on the dielectric properties of Na
1/2Y
1/2Cu
3Ti
4.1O
12 to optimize the dielectric properties.
In this study, the effects of sintering conditions on the dielectric and electrical properties of Na1/2Y1/2Cu3Ti4.1O12 ceramics were investigated. The phase composition and microstructure were analyzed. Significant improvements in the dielectric and electrical behaviors with respect to ε′ and tan δ were achieved. The origin of the observed dielectric and electrical properties is described.
2. Experimental Details
Na1/2Y1/2Cu3Ti4.1O12 powder was prepared using the solid-state reaction method (SSR). The starting materials were Na2CO3 (Sigma-Aldrich, St. Louis, MO, USA, 99.9%), Y2O3 (CERAC, 99.99%), CuO (Sigma-Aldrich, St. Louis, MO, USA, 99.9%), and TiO2 (Sigma-Aldrich, St. Louis, MO, USA, 99.9%). The powders were mixed using a ball milling method for 24 h. The powder was calcined at 1000 °C in air for 10 h at heating and cooling rates of 5 °C/min. The calcined powder was finely crushed and compressed into pellets for sintering. The first set of pellets was sintered at 1070 °C for 1, 5, and 15 h. The second set of pellets was sintered at 1080 and 1090 °C for 5 h. The samples produced under these conditions are referred to as 1NYCTTiO, 2NYCTTiO, 3NYCTTiO, 4NYCTTiO, and 5NYCTTiO, respectively.
The phase compositions were analyzed by X-ray diffraction (XRD, PANalytical, EMPYREAN). The XRD patterns were measured in the 2θ range of 25–70°, and the lattice parameters were calculated using the Rietveld technique. The surfaces of the ceramics were characterized by scanning electron microscopy (SEM, SEC, SNE-4500 M). The element distributions were analyzed using a mapping technique, and field emission scanning electron microscopy (FIB-FESEM) was used for SEM mapping. X-ray photoemission spectroscopy (XPS, PHI5000 Versarobe II, ULVAC-PHI) was used to analyze the oxidation states of the Na1/2Y1/2Cu3Ti4.1O12 ceramics. The densities of the sintered samples were measured.
To determine the dielectric and electrical properties, the as-sintered ceramics were polished to a smooth surface. Next, parallel-plate electrodes were made by painting Ag paste on both sides of the smooth surfaces. Then, the sample with top and bottom electrodes was heated in air at 600 °C for 30 min. The area of the top and bottom electrodes was 2.83 cm2. The capacitance (Cp) and tan δ were measured in the frequency range of 102 to 106 Hz at room temperature using an impedance analyzer (KEYSIGHT E4990A). The amplitude of the ac field was 0.5 V. In addition, the dielectric behavior was studied in the temperature range of −60 to 210 °C. Finally, the nonlinear electrical (I–V) properties were diagnosed using a high-voltage measurement unit (Keithley 247 model).
The ε′ value was calculated by the equation:
where ε
0 is the permittivity of free space and S and t are the electrode area and sample thickness, respectively. The complex dielectric permittivity (
) was used to calculate the complex impedance (Z*) using Equation (2).
where
and
are the real part and imaginary part of Z*, respectively,
and
are the real and imaginary parts of
,
is the empty cell capacitance,
, and ω is the angular frequency (ω = 2πf).
3. Results and Discussion
The XRD characteristics of the sintered Na
1/2Y
1/2Cu
3Ti
4.1O
12 ceramics were analyzed. Accordingly, the lattice parameters were calculated using the Rietveld technique.
Figure 1 shows the XRD patterns of all samples, showing the pure phase (not detecting the second phase and not detecting the TiO
2 phase) with the perovskite structure (JCPDS 75–2188). The lattice parameters of 1NYCTTiO, 2NYCTTiO, 3NYCTTiO, 4NYCTTiO, and 5NYCTTiO were 7.383(8), 7.383(2), 7.382(8), 7.385(4), and 7.386(4) Å, respectively. The sintering conditions did not affect the lattice parameters of the Na
1/2Y
1/2Cu
3Ti
4.1O
12 ceramics. Moreover, the XRD patterns and lattice parameters were comparable to the XRD spectra that were reported for Na
1/2Y
1/2Cu
3Ti
4O
12 (NYCTO) ceramics [
16,
21,
22,
23].
Figure 2a–e show the morphologies of Na
1/2Y
1/2Cu
3Ti
4.1O
12 ceramics sintered under different conditions using the SEM technique. The SEM images clearly show the grains and GBs. A small number of pores can be observed. The grain-size distributions are shown in
Figure 2f–j. The mean grain sizes of the 1NYCTTiO, 2NYCTTiO, 3NYCTTiO, 4NYCTTiO, and 5NYCTTiO samples were 3.55 ± 1.46, 3.63 ± 1.59, 4.06 ± 1.55, 3.66 ± 1.61, and 3.90 ± 1.59 μm, respectively. The average grain size increased slightly with increasing temperature and time in the sintering process, which may have been caused by the enhanced diffusion of ions [
6,
7]. The densities of the samples were 96.34, 97.40, 97.67, 95.61, and 96.90%, respectively.
The elemental composition of the Na
1/2Y
1/2Cu
3Ti
4.1O
12 ceramic sintered at 1070 °C for 15 h was studied using EDS. The EDS spectrum shown in
Figure 3 can be used to observe the major elements consisting of Na, Y, Cu, Ti, and O peaks to confirm the elemental composition of the ceramics. The mapping technique was used to study the elemental distribution, as shown in
Figure 4a,b. All elements were homogeneously dispersed inside the grains.
Figure 4a shows the distribution of elements; all elements were well-distributed throughout the sample. However, segregation of Cu was observed around the GB to detect CuO, which may have been caused by the effect of sintering temperature and increasing Ti concentration. The concentration of excess Ti may enter into the Cu sites in the structure, causing the segregation of CuO at the GB during the temperature sintering process [
9,
10,
11]. Moreover, when examining the distribution of elements at the GB in the area without CuO, Ti element was detected at the GB, indicating that excess Ti tends to unite at the GB, as shown in
Figure 4b. Generally, TiO
2 and CuO have electrical insulating properties; detecting this at the GB may result in an increase in resistance at the GB, which is an important factor for reducing tan δ in perovskite dielectric materials [
10].
Depending on the frequency shown in
Figure 5a, the ε′ values at 1 kHz and 20 °C for the 1NYCTTiO, 2NYCTTiO, 3NYCTTiO, 4NYCTTiO, and 5NYCTTiO samples were 5396, 8370, 25,565, 9972, and 8896, respectively. The ε′ values tended to increase with increasing sintering duration and slightly increased with increasing sintering temperature, which might be a result of the increasing grain size when this result was considered using the IBLC model [
6,
15,
16,
17,
18]. It was also observed that ε′ was a relatively stable frequency. However, at a high frequency (>10
5 Hz), ε′ rapidly dropped because of the dielectric relaxation process. Moreover, all the samples had a low tan δ (<0.05) over the frequency range of 70–100 kHz. tan δ slightly changed with increasing sintering duration and sintering temperature. The tan δ values of the samples were 0.009, 0.018, 0.022, 0.024, and 0.025, respectively, as observed in
Figure 5b. However, tan δ increased rapidly at frequencies higher than 10
5 Hz. This is the dielectric relaxation response, which is related to the fast ε′ drop at high frequencies. These behaviors are similar to the dielectric behaviors that occur in CCTO and NYCTO ceramics [
1,
2,
3,
4,
5,
6,
7,
8]. The dielectric relaxation at high frequencies was caused by the fact that the electric dipole cannot complete the polarization process because the relaxation time is too small.
Figure 5c shows the dependence of ε′ and tan δ on the temperature. The ε′ and tan δ values of the 2NYCTTiO, 4NYCTTiO, and 5NYCTTiO samples were greatly increased when the temperature was above 90 °C. These dielectric responses were caused by the electric charge having high energy (maybe more than the potential energy at the GB) and being easier to move at a high temperature. As a result, the polarization process occurs more easily and the electrical conductivity increases [
19,
20,
21,
22]. However, the ε′ values of the 1NYCTTiO and 3NYCTTiO samples were relatively stable with temperature, indicating that the sintering condition for ε′ stability with temperature was successfully achieved. As shown in
Figure 5d, the GB capacitance (C
gb) values were calculated in the temperature range of 150–200 °C using the electric modulus (M*) technique. The C
gb values of the 1NYCTTiO, 2NYCTTiO, 3NYCTTiO, 4NYCTTiO, 5NYCTTiO samples were 1.07, 2.38, 10.7, 2.32, and 2.32 nF, respectively. The C
gb values did not change with increasing sintering temperatures due to the small change in the sintering temperature. However, C
gb tended to increase with increasing sintering duration, which corresponds to an increase in ε′. This may be the major factor causing the ε′ rise when using the IBLC model [
6]. In this study, excellent dielectric properties were obtained for the 3NYCTTiO samples.
The excellent dielectric properties of NYCTO are attributed to the electrically the heterogeneous microstructure of the materials. These microstructures consist of i-GBs (high resistance) and semi-Gs (low resistance). The electrical circuit model explained the electrical conductivity of the materials, which consisted of a capacitor (C) and a resistor (R) connected in series (RC circuits). Thus, impedance spectroscopy was used to analyze the electrical properties of the ceramic materials. Normally, the grain resistance (R
g) and GB resistance (R
gb) are obtained by the small semicircle (or nonzero intercept) and large semicircle observed from
Z* plots, respectively. Moreover, the grain capacitance (C
g) and GB capacitance (C
gb) can be calculated using impedance spectroscopy [
2,
23]. Z
* is calculated using Equation (3).
Figure 6a shows the impedance complex plane (
Z*) plots of the 1NYCTTiO, 2NYCTTiO, 3NYCTTiO, 4NYCTTiO, and 5NYCTTiO samples. The large semicircle tended to decrease with increasing sintering duration and slightly decreased with increasing sintering temperature, indicating that R
gb tended to decrease with increasing sintering duration and sintering temperature. Moreover, the R
g tended to decrease with increasing sintering duration (R
g was trivially changed with increasing sintering temperature) when observed from the non-zero intercept in the inset of
Figure 6a. The effects of changing the R
g and R
gb on the dielectric properties were investigated.
To calculate the activation at the GB (E
gb), R
gb was obtained by fitting the Z* data with the IBLC model at various temperatures. For the IBLC structure of CCTO-based ceramics, the microstructure consisted of i-GBs and semi-G [
3]. Generally, the C
gb values of the ceramics were much higher than their C
g values (C
gb >> C
g). Therefore, Equation (3) can be modified to create a fitting model as follows [
9]:
where α is a constant (
). The R
gb values were obtained by fitting the experimental data of Z* in the temperature range of 170–210 °C.
Figure 6b shows the fitted results of Z* plots for the 3NYCTTiO sample for calculating the E
gb value. The other samples were fitted using the same process (data not shown). Next, the E
gb values were calculated using the Arrhenius law:
where k
B is the Boltzmann constant,
T is the temperature (Kelvins), and R
0 is a pre-exponential constant term. As shown in
Figure 6c, the E
gb values of 1NYCTTiO, 2NYCTTiO, 3NYCTTiO, 4NYCTTiO, and 5NYCTTiO were 0.764, 0.612, 0.520, 0.627, and 0.675 eV, respectively. The E
gb values tended to decrease with increasing sintering durations, but the E
gb values trivially changed with increasing sintering temperatures, similar to R
gb. The E
gb values of all samples were close to those reported for CCTO and NYCTO ceramics (≈0.6 eV), confirming that the GBs of the samples were electrically insulating [
1,
6,
24,
25]. Furthermore, the decrease in the E
gb values might be caused by an increase in the number of oxygen vacancies.
To study the dielectric properties of Na
1/2Y
1/2Cu
3Ti
4.1O
12 and other ACu
3Ti
4O
12 compounds, the conductivity of the semi-Gs was considered to be an important factor. Generally, R
g is calculated from the nonzero intercept on the Z’-axis in the Z* plot. The conductivity of the semi-Gs was confirmed by calculating the E
g value (activation energy in the grain). In this study, E
g was calculated using admittance spectroscopy (Y*). According to the IBLC model, for the equivalent circuit (RC), when R
g << R
gb and C
g << C
gb, the electrical conductivity can be analyzed using Equation (6):
where
and
.
,
, and
. When using Equation (6), this equation can be reduced to
, where
is the maximum value at
-peak. The
values of the 1NYCTTiO, 2NYCTTiO, 3NYCTTiO, 4NYCTTiO, and 5NYCTTiO samples are shown in
Figure 7a–e. In addition, the E
g values were calculated using the Arrhenius law:
where E
g is the activation energy for the conductivity in the grain. The E
g values were calculated in the temperature range from −60 to 0 °C, as shown in
Figure 7f. The E
g values of 1NYCTTiO, 2NYCTTiO, 3NYCTTiO, 4NYCTTiO, and 5NYCTTiO were 0.126, 0.119, 0.114, 0.117, and 0.116 eV, respectively. The E
g values were close to those reported for NYCTO ceramics, indicating that the grain was a semiconductor [
5,
6,
8,
26,
27]. Moreover, E
g tends to decrease slightly with increasing sintering duration (E
g is trivially changed with increasing sintering temperatures), and the sintering duration corresponds to a decrease in R
g. The reductions in E
g and R
g correspond to an increase in ε′, which is an important factor for explaining the dielectric properties of Na
1/2Y
1/2Cu
3Ti
4.1O
12 ceramics. The relationship between the dielectric permittivity and the electrical conductivity of the semi-Gs and i-GBs is presented in
Table 1.
Normally, the grains of ACu
3Ti
4O
12 ceramics are semiconducting. Thus, studying the electrical properties of grains plays an important role in changing the dielectric properties of ceramic materials. The oxidation states of the Ti and Cu ions in the grains were investigated using XPS.
Figure 8a–d show the electron hopping between Cu
+ Cu
2+, Cu
2+ Cu
3+, and Ti
3+ Ti
4+ in the 2NYCTTiO and 3NYCTTiO samples. The peaks of Cu2p
3/2 were fitted using Gaussian–Lorentzian models, as shown in
Figure 8a,b, and the peaks of Cu
+, Cu
2+, and Cu
3+ were observed at the mean binding energies of approximately ≈932.13–932.25, 933.92–934.09, and 935.63–936.10 eV, respectively. The calculated Cu
+/Cu
2+ of the 2NYCTTiO and 3NYCTTiO samples were 18.34% and 45.62%. The Cu
+/Cu
2+ ratio tends to increase with increasing sintering durations. Two peaks of Ti 2
p3/2 are shown in
Figure 8c,d. The Ti
3+/Ti
4+ ratios were 3.33% and 3.18%, which almost did not change with increasing sintering durations, indicating that the effect of sintering was not affected by electron hopping between Ti
3+ Ti
4+. Thus, the electrical properties of the grains may result from electron hopping between Cu
+ Cu
2+. Generally, the electrical conductivity depends on the concentration of free charges and the mobility of the charge carriers in the material. ACu
3Ti
4O
12 ceramics often lose oxygen during sintering, resulting in oxygen vacancies and free electrons [
28,
29]. Accordingly, increasing the Cu
+/Cu
2+ ratio indicates an increase in the electrical conductivity of the grains. The increasing electrical conductivity within the grains was related to a decrease in R
g, which may be the major cause of the ε′ increase, which can be described based on the IBLC model [
30].
The non-ohmic characteristics of ACu
3Ti
4O
12 ceramics have been extensively studied to explain their electrical behavior in the R
gb of materials. The effect of sintering duration on the nonlinear current density–electric field (J–E) characteristics of the Na
1/2Y
1/2Cu
3Ti
4.1O
12 ceramics is shown in
Figure 9. The E
b and the nonlinear coefficient (α) can be calculated. Both values can be calculated using the equation of varistor characteristics (I = KV
α), where K is the constant related to the resistance of the material. The α values were calculated in the current density (J) range of 1–10 mA, and the E
b values were obtained at
J = 1 mA. The α and E
b values of the 1NYCTTiO, 2NYCTTiO, 3NYCTTiO, 4NYCTTiO, and 5NYCTTiO samples were 6.1, 5.7, 4.1, 4.2, and 4.7 and 4251.5, 1426.50, 138.2, 1101.2, and 1825.4 V/cm, respectively. The E
b and α values tended to decrease with increasing temperature durations, which is similar to the electrical behavior of NYCTO ceramics [
2,
6]. Both values support R
gb and E
gb, which decreased with increasing temperatures. With respect to the sintering temperature effect, E
b was slightly decreased in the 4NYCTTiO sample (sintered at 1080 °C for 5 h) but increased in the 5NYCTTiO sample (sintered at 1090 °C for 5 h) when compared with the 2NYCTTiO sample (sintered at 1070 °C for 5 h). In the 4NYCTTiO sample, the slight decrease in the E
b values may have been caused by the enhancement in the oxygen vacancy concentration at the i-GBs in the sintering temperature mechanism. However, the increased E
b values in the 5NYCTTiO sample may have been caused by an increase in the CuO content at the GB in the high-temperature sintering process.
The non-ohmic properties of NYCTO may be related to the oxygen concentration. Normally, R
gb can be increased by increasing the Ti and oxygen contents, which is a method for changing the non-ohmic properties of NYCTO ceramics [
10,
24]. However, the oxygen content was reduced by increasing the temperature. Therefore, the electrical resistance at the GBs of the Na
1/2Y
1/2Cu
3Ti
4.1O
12 ceramics might be decreased by this effect. However, the effect of changing the microstructure on non-ohmic properties should be considered.