2.1. Microstructure and Morphology
To investigate the crystal structure of the catalysts LaKMnO
3, LaKMnCeO
3, and LaKMnPdO
3, the XRD patterns for the calcined samples are presented in
Figure 1a. Three catalysts maintain a good characteristic peak of perovskite at 22° (100), 33° (110), 40° (111), 47° (200), 58° (211), 68° (220), and 77° (310), which are attributed to PDF#82-0232. It can be seen in
Figure 1 that the intensities of characteristic diffraction peaks of perovskite are decreased with the doping of Ce and Pd, respectively. This can be explained by the fact that the defects are introduced into the structures of LaKMnCeO
3 and LaKMnPdO
3 after the doping of Ce and Pd, leading to the reduced intensities of characteristic diffraction peaks of perovskite. After Ce doping, the characteristic diffraction peaks of CeO
2 can be detected, which is attributed to the larger ionic radius of Ce
3+ compared to that of Mn
2+. When Ce
3+ is partially doped into the B site to replace Mn
2+, the average ionic radius of B becomes larger to produce lattice distortion, causing the partial collapse of the perovskite structure and the formation of CeO
2 [
11]. Studies have demonstrated that the formation of CeO
2 can be conducive to the generation of active oxygen, and thereby, the combustion activity of a catalyst towards soot particles can be improved. The catalyst doped with Pd shows a K
0.27MnO
2·0.54H
2O (KMO) phase with the morphology of nanosheets, which is favorable for the rapid diffusion of electrons in the KMO structure, but no Pd-based phase can be detected. This may be attributed to the good incorporation of Pd into the crystal structure or the corresponding highly dispersed form on the catalyst surface.
Table 1 lists the lattice parameters and specific surface area of La
0.5K
0.5MnO
3 doped with Ce and Pd. It can be seen that Ce doping leads to an increase in the lattice parameter
a and a decrease in
b and
c, resulting in a reduction in grain size. This is because the ionic radius of Ce
3+ (1.01 Å) is larger than that of Mn
2+ (0.66 Å), causing an increase in the lattice parameter
a. However, the electronegativity of Ce
3+ (1.12) is smaller than that of Mn
2+ (1.55), and the electrostatic repulsion between oxygen layers is reduced, so the interlayer spacing is decreased, leading to a reduction in the lattice parameter
c. On the other hand, it can be found that Pd doping causes a decrease in the lattice parameter
a and an increase in
b and
c, resulting in a reduction in grain size. This is mainly due to the fact that the ionic radius of Pd
2+ (0.64 Å) is smaller than that of Mn
2+, and thereby, the lattice parameter
a is decreased. Nevertheless, the electronegativity of Pd
2+ (2.2) is larger than that of Mn
2+ (1.55), and thereby, the combination of Pd-O is prone to ionic bonds. This causes the electrostatic repulsion between oxygen layers to increase, and consequently, the interlayer spacing is enhanced, leading to an increase in the lattice parameter
c. Furthermore, we find that Ce and Pd doping both increase the specific surface area of La
0.5K
0.5MnO
3, which can provide a larger platform for catalytic reactions.
As shown in
Figure 1b, all three catalysts, LaKMnO
3, LaKMnCeO
3, and LaKMnPdO
3, have the stretching vibration peak of OH groups at 3424 cm
−1 involved in hydrogen bonding, with the O-H bending peak at 1673 cm
−1 being attributed to the hydroxyl group on the adsorbed water surface, and the characteristic vibration peak of free nitrate ions being at 1387 cm
−1 [
12,
13]. The characteristic peak at 605 cm
−1 is ascribed to the perovskite framework vibration. The peaks at 906 cm
−1 and 848 cm
−1 are assigned to carbonate vibrations. After Pd doping, the LaKMnPdO
3 catalyst shows the characteristic peaks of K
2CO
3 at 1745 cm
−1 and 1460 cm
−1. The formation of carbonates makes contributions to the reaction between the catalyst and NO
x to generate nitrates, thereby improving the conversion rate of NO and enhancing the activity of the catalyst [
14]. Compared with the LaKMnO
3 catalyst, the carbonate absorption peaks of the LaKMnCeO
3 and LaKMnPdO
3 catalysts around 1387 cm
−1 and 906 cm
−1 are significantly larger in peak width and higher in peak intensity. This indicates that the doping of Ce and Pd can improve the adsorption of NO by the catalyst, further leading to an increase in the conversion rate of NO.
In the catalytic reaction involving gas–solid contact, the surface structure of the catalyst plays a significant role in catalytic activity. In order to further analyze the influences of the structure of a catalyst surface on the catalytic activity, as shown in
Figure 2, SEM observations at the magnification of ×20,000 were performed on the three catalysts, including LaKMnO
3, LaKMnCeO
3, and LaKMnPdO
3. It is apparent that the LaKMnO
3 particles are irregular in size and poorly dispersed, whereas the catalyst particles doped with Ce or Pd exhibit more uniform dispersion and a spherical shape with the particle size range of 50–100 nm, and they are arranged more loosely. This is consistent with the results in
Table 1.
2.2. Catalytic Activity Tests
Figure 3 shows the conversion rates of C
3H
6, CO, and NO for the LaKMnO
3, LaKMnCeO
3, and LaKMnPdO
3 catalysts. As shown
Figure 4a, the conversion rate of C
3H
6 is enhanced with the increase in temperature. After Pd doping, the LaKMnPdO
3 catalyst exhibits the best performance in removing C
3H
6, reaching a conversion rate above 90% at 288 °C. In contrast, after Ce doping, the LaKMnCeO
3 catalyst reaches a conversion rate above 90% only at a temperature of 530 °C. As shown in
Figure 4b, the CO conversion rates of the three catalysts are also gradually improved with the increase in temperature. The Pd-doped catalyst shows the best performance in CO removal, reaching a conversion rate of 50% at 141 °C. In contrast, the Ce-doped catalyst reaches a CO conversion rate of 50% at 324 °C, while the undoped LaKMnO
3 catalyst exhibits the lowest CO conversion rate of 50% at 492 °C.
For the NO conversion rates, as shown in
Figure 3c, all three catalysts exhibit certain storage properties for NO. The NO conversion rate curves for all of the catalysts begin with a relatively high conversion rate, and then they reach a minimum conversion rate point after increasing the temperature. Both LaKMnCeO
3 and LaKMnPdO
3 reach nearly zero conversion rates at their minimum points. This is because during the low-temperature stage, the oxidation of NO and the adsorption reaction of NO
x mainly occur. The oxidized and adsorbed NO
x is stored on the K sites. After reaching a certain temperature, the conversion rates approach zero, indicating that the emitted NO concentration is close to the intake NO concentration, and thus, the adsorption reaches saturation. The conversion rates of LaKMnCeO
3 and LaKMnPdO
3 approach zero at 109 °C and 107 °C, respectively, while the undoped LaKMnO
3 reaches its lowest conversion rate of NO at 207 °C. This indicates that the NO storage capability of a catalyst can be enhanced by Ce/Pd doping, so NO adsorption and oxidation occur at a relatively low temperature. Meanwhile, as the temperature further increases, the conversion rate of NO is gradually increased. However, due to the thermodynamic equilibrium limitations on the oxidation of NO at high temperatures [
15], the increase in the NO conversion rate during the high-temperature stage is mainly attributed to the desorption and decomposition of the NO
x stored in the catalyst. By comparing the NO conversion rates of Ce- and Pd-doped catalysts, it can be found that Ce-doped LaKMnCeO
3 exhibits a NO conversion rate of 74% at a low temperature (250 °C), which is higher than that of LaKMnPdO
3 (68%).
The obtained samples were tested in the role of the two catalysts (LaKMnCeO
3 and LaKMnPdO
3) of NO
x storage and reduction.
Figure 5 shows the results of the De-NO
x process, which further confirms the reaction process in
Figure 3.
There are three forms of oxygen in the XPS peak spectrum of O1s, which are lattice oxygen O
I in the range of 528.5–530.2 eV and the intermediate binding energy peak O
II at 531–532 eV, assigned to the adsorbed oxygen, and high-binding oxygen O
III around 533 eV corresponding to the hydroxyl group on the surface [
16,
17].
Figure 4 reveals that after K and Ce co-doping, the ratio of the peak area of the high-binding O
II and low-binding energy peak O
I of the catalyst increased significantly. To clarify the content changes in the different forms of oxygen in the catalyst, we performed a semiquantitative analysis of the O1s spectrum. The result shows that Ce and Pd doping increases the content of adsorbed oxygen, which enhances the oxidation activity of the catalyst. Additionally, the quantitative results illustrate that Pd doping increases the O
III content, which contributes to improving the catalyst’s selectivity and NO
x conversion rate.
Figure 5 shows the reaction process of the LaKMnCeO
3 and LaKMnPdO
3 catalysts under oxygen-rich conditions. It is obvious that the concentrations of CO
2 in the catalysts doped with Ce and Pd are gradually improved with the increasing temperature. With the low temperature range (100–400 °C), the concentrations of N
2 and NO
2 for catalyst b (LaKMnPdO
3) are remarkably higher than that of catalyst a (LaKMnCeO
3). This suggests that more oxygen vacancies can be generated by Pd doping, which enhances the mobility of oxygen and effectively improves the NO
x storage capacity of a catalyst at a low temperature. After 400 °C is reached for the LaKMnCeO
3 and LaKMnPdO
3 catalysts, the concentrations of CO
2 are gradually increased, whereas the concentrations of NO
2 are decreased. This is because the stored NO
x experiences desorption and decomposition and then reacts with reducing gasses such as CO and HC, leading to an increase in the concentration of CO
2. It should be noted that this is consistent with the results of the conversion rate curves in
Figure 3.
2.4. Water Effects on LaKMnPdO3 Activity
In order to further understand the performance changes in the LaKMnPdO3 catalyst with a superior NOx storage capacity under water-containing conditions, property tests were carried out under different water flow conditions.
Figure 8 shows the catalytic performance of LaKMnPdO
3 for the reduction in the C
3H
6, NO, and N
2 yields under four different water volumes (0%, 2%, 3%, and 5%). For the variations in the conversion rate of NO, as shown in
Figure 8, the addition of an appropriate amount of water (2%) is conducive to improve the conversion rate of NO by the catalyst at low temperatures (150–200 °C). The highest conversion rate at a low temperature of 166 °C reaches 33% for the catalyst with 2% water flow, whereas the catalyst without water flow exhibits a maximum conversion rate of 20% at a low temperature. The negative peaks in the conversion rate of NO appear at 329 °C and 416 °C for the water flow rates of 3% and 5%, respectively. This is probably attributed to the competition between excessive water and NO
x for adsorption on the potassium sites, leading to the formation of KOH. However, KOH on the surface is unstable and decomposes at a temperature around 380 °C [
18,
19], and thus, as the water flow rates are 3% and 5%, NO decomposes, desorbs, and migrates to the surface at around 329 °C and 416 °C, respectively. For the conversion efficiency diagram of C
3H
6, it can be found that the addition of an appropriate amount of water cannot greatly affect the conversion rate of C
3H
6, while excessive water flow leads to a significant decrease in the conversion rate of C
3H
6. Nevertheless, there is a significant increased peak at 343 °C at a water flow rate of 5% compared to that obtained at a 3% water flow rate. This phenomenon may be due to the presence of excessive water promoting the direct reaction of NO
x with water to generate HNO
2 or HNO
3 or directly reacting with the surface soot and hydrocarbons through a reforming reaction [
20,
21], instead enhancing the oxidation of hydrocarbons. For the N
2 yield diagram, it can be found that the addition of an appropriate amount of water can enhance the conversion rate of NO
x → N
2. The N
2 yield increases from 31% without water flow to 33% with a water flow of 2%. This may be due to the presence of an appropriate amount of water, which can promote the surface diffusion rate of nitrogen species, but excessive water flow can block the active reaction sites of the catalyst], thus reducing the catalytic reduction performance of NO.
Figure 9 shows the FTIR results of the LaKMnPdO
3 catalyst before and after the anhydrous activity test and after the water activity test. The stretching vibration peak of -OH appears at 3446 cm
−1, and the stretching vibration peak of hydrogen-bonded OH appears at 3317 cm
−1. Compared with catalyst a, the shape of the hydroxyl stretching vibration peak in the catalyst system of catalyst b remains essentially unchanged, but the peak intensity increases, and the peak position shifts to a lower wavenumber (red shift), which indicates that the hydrogen bonding mode of hydroxyl groups in the system has changed. The peak at 1639 cm
−1 is attributed to the O-H bending vibration of the adsorbed water surface hydroxyl groups. The peak at 1387 cm
−1 is characteristic of free nitrate ions. The peak at 1483 cm
−1 is attributed to the characteristic absorption of K
2CO
3 while no distinct K
2CO
3 phase was detected in the XRD, indicating that K
2CO
3 is dispersed on the surface of the catalyst support. In
Figure 8, it can be seen that after the temperature-programmed experiment, the characteristic peak of nitrates (1381 cm
−1) gradually replaced the characteristic peak of carbonates (1483 cm
−1). This indicates that carbonates contribute to the storage of NO
x. Meanwhile, the O-H bending vibration peak of the catalyst disappears after water exposure, and the nitrate characteristic peak becomes sharper, which illustrates that water addition changes the O
2 activation mechanism and promotes nitrate formation. Based on the above analysis results, we deduce the mechanism of water effects on the catalytic soot combustion process, as illustrated in
Figure 8. First, gas-phase oxygen adsorbs onto the free carbon sites on the soot surface. Then, with the addition of water, hydrogen bond interactions between water molecules and oxygen lead to the formation of O
2…H
2O complexes. Second, the hydrogen atoms from the water transfer to the adsorbed O
2 and form OOH groups in the presence of soot. And as the temperature rises, these OOH groups react with soot over the catalyst, producing CO
2 and H
2O.
Figure 10 presents the alternate experimental results of the rich and lean combustion of the LaKMnPdO
3 catalyst under water-free and water conditions. Based on the conversion rate curves of NO and NO
2, it can be seen that the NO
x storage performance of the catalyst can be enhanced by the addition of a small amount of water under a lean combustion condition, and the equilibrium time of NO
x storage is extended from 17 min to 22 min, but the amount of NO
2 cannot be correspondingly increased. It suggests that NO cannot be mainly converted into NO
2 for storage after water is added, but it is converted into other forms to promote the increase in the NO conversion rate. This may be due to the competition between water and NO
x for adsorption on the alkaline sites, and thereby, the hydroxyl compounds are generated, which react with oxygen and NO
x to form nitrates, promoting the conversion of NO [
22,
23]. However, during the rich combustion stage (30–60 min), it can be found that the desorption amount of NO
x under water flow conditions is significantly lower than that under water-free conditions. This indicates that the hydroxyl compounds generated during the lean combustion stage interact with the stored NO
x to form more stable nitrates, which are not easy to decompose, thereby affecting the desorption of NO
x and causing a decrease in the NO conversion rate, as shown in reactions (4) and (5).