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Article

Recovery of Low-Concentration Tungsten from Acidic Solution Using D318 Macroporous Resin

1
College of Resources and Civil Engineering, Gannan University of Science and Technology, Ganzhou 341000, China
2
Jiangxi Yaosheng Tungsten Industry Co., Ltd., Ganzhou 341000, China
3
Jinyi Chuangdian (Tianjin) Technology Co., Ltd., Tianjin 300000, China
4
College of Resource and Environment Engineering, Jiangxi University of Science and Technology, Ganzhou 341000, China
5
Faculty of Science and Engineering, WA School of Mines, Minerals, Energy and Chemical Engineering, Curtin University, Perth, WA 6152, Australia
*
Author to whom correspondence should be addressed.
Molecules 2024, 29(20), 4946; https://doi.org/10.3390/molecules29204946
Submission received: 26 September 2024 / Revised: 10 October 2024 / Accepted: 16 October 2024 / Published: 19 October 2024
(This article belongs to the Section Materials Chemistry)

Abstract

:
Tungsten is a crucial strategic metal that plays a significant role in various fields, such as the defense industry, fine chemicals, and the preparation of new materials. During the practice of numerous tungsten smelting processes, a large amount of acidic wastewater containing low concentrations of WO3 is generated. The adsorption method, known for its simplicity, effectiveness, and ease of operation, represents the most promising approach for tungsten recovery and is vital for the sustainable development of the tungsten industry. In this study, D318 macroporous resin was used as an adsorbent to investigate its effectiveness in adsorbing WO3 from acidic solutions. Static adsorption experiments revealed that the adsorption capacity of D318 resin for WO3 was 683 mg·g−1. Kinetic analysis indicated that the controlling step for the adsorption of WO3 from acidic solutions by D318 resin was intraparticle diffusion. Thermodynamic analysis demonstrated that the adsorption process was endothermic and could occur spontaneously. By fitting the isothermal adsorption equation, it was found that the Langmuir model was more suitable for describing the adsorption process of WO3 on D318 resin in acidic solutions. The results of dynamic adsorption experiments showed that under optimized conditions, the dynamic adsorption capacity for WO3 was 529 mg·g−1; when using NaOH as the desorbent for cyclic desorption, the desorption rate for WO3 was 98.21%. XPS and SEM-EDS testing and analysis confirmed that D318 macroporous resin exhibited excellent adsorption performance for tungsten in acidic solutions.

1. Introduction

Tungsten is an important strategic metal that plays a significant role in the national defense industry, fine chemicals, new material preparation, and other fields [1,2]. Over the past two decades, significant progress has been made in the research and practice of tungsten smelting processes [3,4,5], resulting in a series of unique technologies such as sodium hydroxide decomposition followed by strong alkaline anion resin ion exchange [6], sodium carbonate decomposition with N263 extraction [7], sodium carbonate decomposition with N235 extraction, and sulfur–phosphorus mixed acid decomposition [8,9]. During the practice of numerous tungsten smelting processes [10,11], a large amount of wastewater containing low concentrations of WO3 is generated. This includes resin adsorption effluent, decomposition slag wash water, extraction raffinate [12], regenerant solutions, hydrochloric acid decomposition mother liquor, resin exchange column wash water, workshop floor wash water, etc., [13]. Typically, this wastewater contains WO3 concentrations ranging from 0.2 to 10 g·L−1, making it valuable for recovery. However, it also contains anions such as Cl, CO32−, and SO42−, resulting in complex composition and variable properties. These characteristics lead to issues such as low processing efficiency, significant losses of WO3, high reagent consumption, and elevated treatment costs.
To efficiently and cost-effectively extract valuable metals from wastewater containing low concentrations of WO3, researchers have developed a resin adsorption method [14,15] for extraction, concentration, and purification [16]. Currently, researchers have primarily selected two types of resins for recovering tungsten from tungsten smelting wastewater containing low concentrations of WO3. The process of adsorbing tungsten using strongly basic anion resins is the most mature, with the 201 × 7 resin as a typical representative [17]. The advantage of this type of resin is that it completes the extraction, concentration, purification, and transformation of tungsten within a single system [18]. However, it also has issues such as poor adaptability, especially when the adsorbed solution contains high concentrations of anions such as Cl, CO32−, and SO42−. In such cases, the adsorption capacity for WO3 is low, the adsorbed solution contains a high concentration of WO3, and the processing efficiency is poor.
The process of adsorbing tungsten using weakly basic macroporous anion resins, mainly represented by the D314 resin [16], has strong adaptability and good processing efficiency. Under acidic conditions, conventional anions do not affect their adsorption capacity for WO3, but there is a situation of relatively low adsorption capacity.
Based on this, Professor Zhao Zhongwei’s team developed the D301 adsorption process for WO3 in acidic solutions [19]. This process is capable of handling feed solutions with high concentrations of WO3, exhibiting a very high adsorption capacity for WO3 and demonstrating significant water-saving effects [20]. However, there is an issue that the concentration of WO3 in the solution remains relatively high after adsorption, necessitating secondary treatment. Therefore, it is not suitable for treating wastewater with low concentrations of WO3.
Based on the aforementioned context, this study employs D318 macroporous resin as the adsorbent to investigate its adsorption behavior towards WO3 in acidic solutions. Through kinetic and thermodynamic studies, the controlling processes of adsorption are analyzed. This research aims to provide a theoretical reference for the efficient and cost-effective recovery of low-concentration WO3 from wastewater.

2. Results and Discussion

2.1. Static Adsorption Kinetics

Study on static adsorption kinetics: A prepared 1000 mL acidic tungsten-containing solution (with a WO3 concentration of 7.79 g/L and a pH of 4.5) was placed in a glass beaker and stirred in a magnetic ion stirring water bath at a controlled speed of 120 r·min−1 and a temperature of 298 K. Subsequently, 5 g of pretreated resin was added to the glass beaker. For the experimental sampling, samples were periodically taken from the glass beaker using a pipette according to controlled conditions to detect the WO3 concentration in the samples and investigate the relationship between WO3 adsorption capacity and adsorption time. The test results are shown in Figure 1.
As can be seen from Figure 1, the adsorption capacity of D318 resin for WO3 in an acidic solution rises rapidly in the initial stage of adsorption and then gradually slows down. After the adsorption time reaches 180 min, the adsorption capacity for WO3 tends to stabilize, indicating that static adsorption equilibrium is achieved. Therefore, in subsequent static adsorption experiments, the adsorption time was controlled to be ≥180 min. When the static adsorption of WO3 by D318 resin reaches equilibrium, the equilibrium adsorption capacity is 586 mg·g−1.
The adsorption process of D318 resin is an ion exchange process, which may be controlled by three steps: liquid film diffusion (-ln(1-F) = kt), intraparticle diffusion (1-3(1-F)2/3 + 2(1-F) = kt), and chemical reaction (1-(1-F)1/3 = kt) [21,22]. The step with the slowest reaction rate is the controlling step of the adsorption process. In the equations, F represents the adsorption degree, and k represents the adsorption rate constant at a temperature of 298 K. Based on the data from Figure 1 and the kinetic models, fitting curves were plotted, as shown in Figure 2.
As can be seen from Figure 2, 1-3(1-F)2/3 + 2(1-F) shows a better linear relationship with t, indicating that the controlling step for the adsorption of WO3 from acidic tungsten-containing solution by D318 resin is more likely to be intraparticle diffusion.

2.2. Static Adsorption Thermodynamics

2.2.1. Effect of pH on Static Adsorption Capacity of WO3

In each experiment, 1000 mL of prepared acidic tungsten-containing solution with a WO3 concentration of 7.79 g·L−1 was used. The stirring speed was controlled at 120 r·min−1, the temperature was maintained at 298 K, and the adsorption time was set to 180 min. The influence of pH values of 3.0, 3.5, 4.0, 4.5, 5.0, 5.5, 6.0, 6.5, and 7.0 on the adsorption capacity of WO3 was investigated. The experimental results are shown in Figure 3.
As can be seen from Figure 3, the pH has a significant impact on the adsorption capacity of WO3 by D318 resin in an acidic solution. When the pH value gradually increases from 3.0 to 4.0, the adsorption capacity increases accordingly. After the pH exceeds 4.0, a further increase in pH leads to a decrease in adsorption capacity. At a pH of 7.0, the adsorption capacity drops sharply, indicating the occurrence of reverse reactions between adsorption and desorption. Therefore, controlling the pH of the acidic solution at 4.0 results in the best adsorption effect for WO3, with an adsorption capacity of 634 mg·g−1.

2.2.2. Static Adsorption Isotherm

In each experiment, 1000 mL of prepared acidic tungsten-containing solution with a pH value of 4.0 was used. The concentration of WO3 in the acidic solution was controlled at 6.79 g·L−1, 7.79 g·L−1, 8.79 g·L−1, 9.79 g·L−1, and 10.79 g·L−1, respectively. The stirring speed was maintained at 120 r·min−1, and the adsorption temperature was controlled at 298 K, 308 K, and 318 K, respectively, with an adsorption time of 180 min. Under these conditions, the adsorption isotherm of WO3 on D318 resin in an acidic solution was plotted, and the results are shown in Figure 4.
As can be seen from Figure 4, the adsorption capacity of WO3 on D318 resin in acidic solution increases slightly with temperature up to a maximum adsorption capacity of 683 mg·g−1. This increase is attributed to the facilitation of intraparticle diffusion by elevated temperatures. However, when the temperature exceeds 318 K, further increases in adsorption temperature can affect the stability and service life of the resin. Therefore, the operating temperature of the resin is controlled to not exceed 318 K.
To determine the adsorption behavior of WO3 in an acidic solution by D318 resin, the Langmuir and Freundlich isotherm equations were used for linear fitting of the isotherm equilibrium data. The equations used are as follows [23,24]:
Langmuir isotherm equation: (Ce/Qe) = (Ce/Qm) + 1/(KLQm)
Freundlich isotherm equation: ln(Qe) = ln(Kf) + [ln(Ce)]/n
where Ce is the adsorption equilibrium concentration (g·L−1), Qe is the equilibrium adsorption capacity (mg·g−1), and Qm, KL, Kf, and n are constants for the Langmuir and Freundlich isotherm equations, respectively. Based on the experimental data, the fitting results are shown in Figure 5, and the relevant parameters calculated from the fitting data are presented in Table 1 and Table 2.
From Figure 5 and Table 1 and Table 2, the correlation coefficients for the isotherm equation fitting of the adsorption process of WO3 on D318 resin in acidic solution are obtained. The correlation coefficients for the Langmuir isotherm equation at 298 K, 308 K, and 318 K are 0.9996, 0.9995, and 0.9995, respectively, which are better than those for the Freundlich isotherm equation, indicating higher reliability. Therefore, the Langmuir isotherm equation is more suitable for describing the isothermal adsorption process of WO3 on D318 resin in an acidic solution. Calculations using the Langmuir isotherm equation reveal that the Qm value is positive and increases slightly with temperature, indicating that elevated temperatures favor adsorption.

2.2.3. Adsorption Thermodynamics

Thermodynamic data such as the enthalpy change during the adsorption of WO3 from acidic solution by D318 resin can be calculated using Equations (3) and (4) as follows:
ln(Qe/Ce) = −ΔH/RT + ΔS/R
ΔG = ΔH − TΔS
where Ce is the equilibrium concentration (g·L−1), Qe is the equilibrium adsorption capacity (mg·g−1), R is the constant with a value of 8.314 J·K−1·mol−1, T is the absolute temperature (K), ΔH is the enthalpy change in adsorption (KJ·mol−1), ΔS is the entropy change in adsorption (J·mol−1·K−1), and ΔG is the Gibbs free energy of adsorption reaction (KJ·mol−1). A plot of ln(Qe/Ce) against 1/T × 103 was constructed, and through data fitting, the fitted equation ln(Qe/Ce) = −0.252 × (1/T × 103) + 5.966 was obtained. After calculation, the thermodynamic data for the adsorption of WO3 from an acidic solution by D318 resin are presented in Table 3.
As can be seen from Table 3, the enthalpy change in adsorption ΔH is positive at adsorption temperatures of 298 K, 308 K, and 318 K, indicating that the adsorption process is endothermic. Therefore, appropriately increasing the temperature during the adsorption process is beneficial for the progress of the adsorption reaction. The Gibbs free energy of the adsorption reaction is negative at all these temperatures, indicating that the adsorption reaction can proceed spontaneously at 298 K, 308 K, and 318 K.

2.3. Dynamic Adsorption Experiment

2.3.1. Effect of WO3 Concentration in Acidic Solution on Dynamic Adsorption Capacity

For each trial, 260 g of pretreated D318 resin was weighed and added into a simulated exchange column with dimensions of φ25 mm × 700 mm. Subsequently, acidic solutions containing different concentrations of WO3 were pumped into the simulated column using a peristaltic pump for dynamic adsorption. The adsorption flow rate was controlled at 15 mL·min−1, the pH of the solution was maintained at 4.0, and the temperature of the solution was kept at room temperature. The endpoint of adsorption was determined when the concentration of WO3 in the effluent reached ≤0.05 g·L−1. The experimental results are shown in Figure 6.
As can be seen from Figure 6, when the concentration of WO3 in the effluent was controlled at ≤0.05 g·L−1 as the endpoint of adsorption, the concentration of WO3 in the acidic adsorption solution had a significant impact on the adsorption capacity. As the concentration of WO3 in the acidic solution increased, the overall adsorption capacity showed a downward trend. This is because, under the same controlled adsorption flow rate, a higher concentration of WO3 in the acidic solution made it more prone to leakage, leading to a decrease in adsorption capacity. Therefore, it can be inferred that D318 resin is more suitable for treating acidic solutions containing low concentrations of WO3. When the concentration of WO3 in the acidic solution was 1.79 g·L−1, the dynamic adsorption capacity was 529 mg·g−1.

2.3.2. Effect of Adsorption Flow Rate on Dynamic Adsorption Capacity

For each trial, 260 g of pretreated D318 resin was weighed and added into a simulated exchange column with dimensions of φ25 mm × 700 mm. Subsequently, an acidic solution containing WO3 (with a WO3 concentration of 1.79 g·L−1 and a pH value of 4.0) was prepared and pumped into the simulated column using a peristaltic pump for dynamic adsorption. The adsorption flow rates were controlled at 15 mL·min−1, 25 mL·min−1, 35 mL·min−1, and 45 mL·min−1, respectively, with the pH of the solution maintained at 4.0. The endpoint of adsorption was determined when the concentration of WO3 in the effluent reached ≤0.05 g·L−1. The experimental results are shown in Figure 7.
As can be seen from Figure 7, as the adsorption flow rate increases, the adsorption capacity decreases. A higher adsorption flow rate results in a shorter contact time between the solution and the resin bed. According to adsorption kinetics analysis, the adsorption process is controlled by intraparticle diffusion. A shorter contact time weakens intraparticle diffusion, leading to leakage and a reduction in adsorption capacity. Therefore, on the basis of balancing adsorption efficiency, keeping the adsorption flow rate as low as possible can enhance the adsorption capacity.

2.4. Dynamic Desorption Experiment

Experiment Preparation: Weigh 3380 g of pretreated D318 resin and subject it to static adsorption of an acidic solution containing WO3. After adsorption, filter and wash the resin then measure the concentrations of WO3 in the post-adsorption solution and the wash water. Calculate the adsorption capacity of the D318 resin for WO3 to be 512 mg·g−1. Divide the resin evenly into 13 portions (each equivalent to 260 g of dry resin) for use in the dynamic desorption experiment.
Desorption Experiment Method: Add the designated amount of resin into a simulated exchange column with dimensions of φ25 mm × 700 mm. Then, pump 650 mL of the prepared desorption agent into the simulated column using a peristaltic pump for dynamic desorption. Control the desorption flow rate according to the experimental design. From the start of desorption, collect the desorption solution, take samples every 5 min, measure the volume, and determine the WO3 concentration. After desorption is complete, mix the collected desorption solution, measure the total volume, and determine the WO3 concentration. Following the collection of the desorption solution, wash the resin with 650 mL of pure water at the same flow rate as the desorption agent. After washing, collect the wash water, measure the volume, and determine the WO3 concentration. Calculate the total desorption rate based on the amount of WO3 metal in both the desorption solution and the wash water.

2.4.1. Effect of Desorption Agent Flow Rate on WO3 Desorption Efficiency

In each trial, prepared adsorbed resin (equivalent to 260 g of dry resin) was added into a simulated exchange column for dynamic desorption. The desorption agent volume was set at 650 mL, with a NaOH concentration of 84.74 g·L−1 (the amount of NaOH in the desorption agent was 1.2 times the theoretical dosage), and the wash water volume was 650 mL. The influence of desorption flow rates into the simulated exchange column, specifically 5 mL·min−1, 10 mL·min−1, 15 mL·min−1, and 20 mL·min−1, on the WO3 desorption efficiency was investigated. The results are shown in Figure 8.
As can be seen from Figure 8, a higher flow rate of the desorption agent results in a lower desorption efficiency of WO3. This is because a higher flow rate leads to a shorter contact time between the desorption agent and the loaded resin, resulting in insufficient desorption. When converting the flow rate of the desorption agent into the total time from the start of adding the desorption agent into the simulated exchange column until all of it is added, it can be observed that at desorption flow rates of 5 mL·min−1, 10 mL·min−1, 15 mL·min−1, and 20 mL·min−1, the contact time between the resin and the desorption agent is, respectively, 130 min, 65 min, 43.3 min, and 32.5 min (calculated based on the time when the resin at the top of the exchange column first contacts the desorption agent and the last time it contacts the desorption agent). Considering both desorption efficiency and desorption rate, the flow rate of the desorption agent can be controlled at 10 mL·g−1. At this flow rate, the contact time between the resin and the desorption agent is 65 min, and the desorption efficiency of WO3 is 96.18%.

2.4.2. Effect of Desorption Agent Concentration on WO3 Desorption Efficiency

In each trial, prepared adsorbed resin (equivalent to 260 g of dry resin) was added into a simulated exchange column for dynamic desorption. The desorption agent volume was set at 650 mL, with a flow rate of 10 mL·min−1, and the wash water volume was 650 mL. The influence of NaOH concentrations in the desorption agent entering the simulated exchange column, specifically 70.62 g·L−1 (1 times the theoretical dosage), 84.74 g·L−1 (1.2 times the theoretical dosage), 98.86 g·L−1 (1.4 times the theoretical dosage), and 112.97 g·L−1 (1.6 times the theoretical dosage), on the WO3 desorption efficiency was investigated. The results are shown in Figure 9.
As can be seen from Figure 9, a higher concentration of NaOH in the desorption agent is beneficial for improving the desorption efficiency. After the NaOH concentration in the desorption agent reaches 84.74 g·L−1, further increasing the NaOH concentration results in only minor fluctuations in the WO3 desorption efficiency. Considering the cost of reagent consumption, the NaOH concentration in the desorption agent can be controlled at 84.74 g·L−1.

2.4.3. Effect of Desorption Method on WO3 Desorption Efficiency

In each trial, prepared adsorbed resin (equivalent to 260 g of dry resin) was added to a simulated exchange column for dynamic desorption. The desorption agent volume was set at 650 mL, with a NaOH concentration of 84.74 g·L−1, and the wash water volume was 650 mL. The influence of different desorption methods on the WO3 desorption efficiency was investigated. For conventional desorption, the resin was added to the simulated column, followed by the injection of pure water and then the desorption agent. The flow rate of the desorption agent was controlled at 10 mL·min−1. After the addition of the desorption agent, 650 mL of pure water was further added to displace the desorption agent in the column. For dry desorption, the pure water in the simulated exchange column was drained, and then the desorption agent was added and allowed to soak for 30 min. Subsequently, the desorption solution was discharged, and the remaining desorption agent was added for another 35 min of soaking. The desorption solution was then discharged again, followed by washing with 650 mL of pure water. For cyclic desorption, the pure water in the simulated exchange column was drained, and then the desorption agent was added until the column was full. The desorption solution was gradually discharged while simultaneously pumping the discharged solution back to the top of the simulated exchange column. The cyclic flow rate of the desorption agent was controlled at 20 mL·L−1. After 65 min of cyclic desorption, the cycle was stopped, the desorption solution was discharged, and the column was washed with 650 mL of pure water. The experimental results are presented in Table 4.
As can be seen from Table 4, the cyclic desorption method resulted in higher WO3 desorption efficiency, a higher concentration of WO3 in the desorption solution, a lower concentration of WO3 in the wash water, and a higher direct recovery rate of WO3.

2.4.4. Effect of Desorption Agent Type on WO3 Desorption Efficiency

In each trial, prepared adsorbed resin (equivalent to 260 g of dry resin) was added to a simulated exchange column for dynamic desorption. The desorption agent volume was set at 650 mL, with a wash water volume of 650 mL. Using the cyclic desorption method, the impact of two different desorption agents, NaOH solution (with a concentration of 84.74 g·L−1, 1.2 times the theoretical consumption) and ammonia water (with a free ammonia concentration of 74.15 g·L−1, 1.2 times the theoretical consumption), on the WO3 desorption efficiency was compared. The results are presented in Table 5. As can be seen from Table 5, when using NaOH solution at 1.2 times the theoretical amount as the desorption agent, a higher desorption efficiency of WO3 was achieved.

2.5. Analysis of Adsorption Mechanism

2.5.1. SEM-EDS Test Analysis

To verify whether the D318 macroporous resin successfully captured low-concentration tungsten from acidic solutions, SEM-EDS analysis was conducted on the morphology and element distribution of the D318 resin powder surface before adsorption, after adsorption, and after desorption. As evident from Figure 10, a significant amount of W element was detected on the surface of the D318 resin powder after adsorption compared to before adsorption, indicating that the D318 resin exhibits good adsorption efficiency for low-concentration tungsten in acidic solutions. After desorption, the tungsten content on the surface of the D318 resin was 0.1%, and the sodium content was 2.07%, demonstrating that sodium effectively desorbed tungsten from the resin, which is consistent with the experimental results.

2.5.2. XPS Test Analysis

By analyzing the resin before adsorption, after adsorption, and after desorption using XPS, a more precise understanding of the adsorption behavior of tungsten in solution by D318 macroporous resin can be obtained. The results are presented in Figure 11 and Table 6. Compared with the resin before adsorption, the resin after adsorption showed a new peak of W4f, and the tungsten content increased from 0% to 2.61%, demonstrating the adsorption effect of D318 macroporous resin on low-concentration tungsten in acidic solution. When comparing the resin after desorption with the resin after adsorption, the W4f peak disappeared, with the tungsten content decreasing from 2.61% to 0%, while a new Na1s peak emerged, with its content increasing from 0% to 2.44%. This indicates that NaOH when used as the desorbent, exhibits excellent desorption efficiency for tungsten in D318 resin, which is consistent with the experimental results.

3. Experimental

3.1. Materials

The acidic solution containing WO3 required for the experiment was prepared by dissolving grade 0 ammonium paratungstate (APT) in an alkaline solution and then adjusting the pH with hydrochloric acid. The D318 resin used in the experiment was purchased from Wandong Hi-Tech (Tianchang) Co., Ltd. (Tianchang, China). It is a weakly basic macroporous anion exchange resin composed of a copolymer crosslinked polymer of methyl acrylate with a macroporous structure, containing 54–62% water, with a total exchange capacity (dry) of ≥7.2 mmol·g−1, a wet true density of 1.07–1.12 g·mL−1, a particle size range of 0.315–1.25 mm, a particle size of ≥95%, and a sphericity rate of ≥90%.

3.2. Resin Pretreatment

The procedure can be carried out as follows: Weigh the resin for the experiment. Soak the resin in pure water, ensuring the resin layer is fully submerged, for 48 h. Then, soak it in a 5% concentration of NaOH solution, ensuring the resin layer is fully submerged, for 24 h. Wash the resin with pure water, using 20 times the volume of pure water. Regenerate the resin by soaking it in a 3% dilute hydrochloric acid solution for 16 h, using 5 times the volume of the solution. Wash the regenerated resin with pure water until the pH of the effluent after washing is 5–6, indicating the completion of resin pretreatment. Filter, dry, weigh, and measure the volume of the pretreated resin, convert it into dry resin mass, and prepare it for subsequent experiments.

3.3. Static Adsorption Experiment

According to the experimental design, 1000 mL of prepared tungstic acid solution was placed in a 2000 mL glass beaker, which was then positioned in a magnetic ion stirring water bath. After the stirring speed and water bath temperature reached the control requirements, 5 g of pretreated resin was weighed and added to the glass beaker. For sampling, aliquots were periodically withdrawn from the beaker using a pipette according to the controlled conditions to detect the concentration of WO3 in the samples. The data were recorded, and the calculation formula is as follows [25].
The degree of adsorption of the target metal at a specific time in static condition:
F = Qt1/Qe1 = [V × (C0 − Ct)]/[V × (C0 − Ce)]
where Qt1 represents the adsorption capacity of the target metal at a specific time (g), Qe1 represents the adsorption capacity of the target metal at equilibrium (g), Ct represents the concentration of the target metal in the adsorption solution at a specific time (g·L−1), C0 represents the initial concentration of the target metal in the adsorption solution (g·L−1), Ce represents the concentration of the target metal in the adsorption solution at equilibrium (g·L−1), and V represents the volume of the adsorption solution in the static adsorption experiment (mL).

3.4. Method for Dynamic Adsorption Experiments

For the adsorption test, the pretreated resin was weighed and added into a simulated exchange column. The prepared tungstic acid solution was then pumped into the column using a peristaltic pump for adsorption. After adsorption, the solution was collected quantitatively, numbered, and mixed for sampling, and the concentration of WO3 was measured. When the concentration of WO3 in the collected effluent from the simulated exchange column reached ≥0.05 g·L−1, the exchange was stopped. The residual solution in the simulated exchange column was washed with pure water and collected, and its volume was measured for the determination of WO3 concentration. The adsorbed metal amount of WO3 was then calculated.
For the desorption test, after washing, a desorption agent was pumped using a peristaltic pump, and the flow rate of the desorption agent was controlled. The desorption solution was collected, its volume was measured, and samples were taken for the determination of WO3 concentration. After the completion of desorption agent input, the column was washed with pure water, the wash flow rate was controlled, the wash water was collected, its volume was measured, samples were taken for the determination of WO3 concentration, and then the desorption rate was calculated. The calculation formulas are shown below.
Dynamic adsorption capacity for the target metal:
Qd = Qa − Qb − Qc = [(V·C0)/m] − [(V1·Cb)/m] − [(V2·Cc)/m]
Dynamic desorption rate:
Eb = (V3 × Cd)/(Qd × m)
where Qd is the adsorption capacity (mg·g−1) when the concentration of WO3 in the effluent reaches a certain value, Qa is the total capacity of WO3 entering the simulated exchange column (mg·g−1), m is the mass of D318 resin used in the experiment (g), C0 is the initial concentration of WO3 in the adsorption solution (g·L−1), Cb is the average concentration of WO3 in the effluent after adsorption (g·L−1), Cc is the average concentration of WO3 in the wash water from the simulated exchange column (g·L−1), Cd is the concentration of WO3 in the desorption solution (g·L−1), V is the total volume of adsorption solution entering the simulated exchange column (mL), V1 is the total volume of the effluent after adsorption (mL), V2 is the volume of wash water from the simulated exchange column (mL), and V3 is the volume of desorption solution.

4. Conclusions

This study focuses on the acidic solution of WO3, employing D318 macroporous resin for the adsorption and recovery of tungsten. The adsorption process is investigated through kinetic and thermodynamic analyses. Static adsorption experiments reveal that D318 resin adsorbs WO3 from acidic solutions under controlled conditions: a WO3 concentration of 10.79 g·L−1, pH 4.0, stirring speed of 120 r·min−1, adsorption temperature of 318 K, and adsorption time of 180 min, achieving an adsorption capacity of 683 mg·g−1 for WO3. Kinetic analysis indicates that the controlling step for D318 resin to adsorb WO3 from acidic solutions is intraparticle diffusion. Isothermal adsorption experiments suggest that the Langmuir isothermal equation is more suitable for describing the isothermal adsorption process of WO3 from acidic solutions by D318 resin. Thermodynamic analysis shows that the adsorption process is endothermic and can occur spontaneously and increasing the adsorption temperature can effectively enhance the adsorption capacity. Under optimized conditions, dynamic adsorption by D318 resin exhibits an adsorption capacity of 529 mg·g−1 for WO3, and dynamic desorption achieves a desorption rate of 98.21% for WO3. XPS and SEM-EDS testing and analysis align with the experimental results, demonstrating the effectiveness of D318 macroporous resin in adsorbing tungsten from acidic solutions. This work provides a cost-effective method for environmentally friendly recovery of low-concentration WO3 from acidic wastewater.

Author Contributions

Conceptualization, X.Z., B.Z. and K.Z.; Data curation, K.Z., X.L., L.H. and W.H.; Formal analysis, X.Z. and B.L.; Funding acquisition, B.Z. and W.H.; Investigation, X.Z., B.L., K.Z., L.H. and X.L.; Methodology, X.Z. and B.Z.; Project administration, B.Z. and W.H.; Validation, B.L. and X.L.; Writing—original draft, X.Z.; Writing—review and editing, X.Z. and B.Z. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by the Key R&D Program of Jiangxi Province grant number [20223BBH80012], the Jiangxi Provincial Natural Science Foundation Project grant number [S2024ZRMSL0801] the High level and High skilled Leading Talent Training Project of Jiangxi Province grant number [Gan Ren She Fa (2022) No. 34], and Ganzhou Soviet Area Light Talent Training Program Project grant number [Gan Shi Cai Zi (2023) No. 10].

Data Availability Statement

Data are contained within the article.

Conflicts of Interest

Author Xiangrong Zeng was employed by the company Jiangxi Yaosheng Tungsten Industry Co., Ltd. Author Bin Zeng was employed by the company Jiangxi Yaosheng Tungsten Industry Co., Ltd. and Jinyi Chuangdian (Tianjin) Technology Co., Ltd. Author Xinzhe Liu was employed by the company Jinyi Chuangdian (Tianjin) Technology Co., Ltd. The remaining authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.

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Figure 1. WO3 adsorption variation of adsorption time.
Figure 1. WO3 adsorption variation of adsorption time.
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Figure 2. (a) Fitting curve of -ln(1-F) versus t. (b) Fitting curve of 1-3(1-F) (2/3) + 2(1-F) versus t. (c) Fitting curve of 1-(1-F) (1/3) versus t.
Figure 2. (a) Fitting curve of -ln(1-F) versus t. (b) Fitting curve of 1-3(1-F) (2/3) + 2(1-F) versus t. (c) Fitting curve of 1-(1-F) (1/3) versus t.
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Figure 3. Effect of pH on adsorption.
Figure 3. Effect of pH on adsorption.
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Figure 4. Equilibrium adsorption isotherms of WO3 on resin D318 at different temperatures.
Figure 4. Equilibrium adsorption isotherms of WO3 on resin D318 at different temperatures.
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Figure 5. (a) Langmuir isotherm fitting curve; (b) Freundlich isotherm fitting curve.
Figure 5. (a) Langmuir isotherm fitting curve; (b) Freundlich isotherm fitting curve.
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Figure 6. Feed liquid WO3 concentration variation of adsorption capacity.
Figure 6. Feed liquid WO3 concentration variation of adsorption capacity.
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Figure 7. Feed liquid flow rate variation of adsorption capacity.
Figure 7. Feed liquid flow rate variation of adsorption capacity.
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Figure 8. Flow rate of desorbent variation of desorption rate.
Figure 8. Flow rate of desorbent variation of desorption rate.
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Figure 9. Desorbent concentration variation of desorption rate.
Figure 9. Desorbent concentration variation of desorption rate.
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Figure 10. Morphology and element distribution of D318 resin before adsorption (a), after adsorption (b), and after desorption (c).
Figure 10. Morphology and element distribution of D318 resin before adsorption (a), after adsorption (b), and after desorption (c).
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Figure 11. XPS before adsorption, after adsorption, and after desorption.
Figure 11. XPS before adsorption, after adsorption, and after desorption.
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Table 1. Fitting results of the Langmuir isotherm equation.
Table 1. Fitting results of the Langmuir isotherm equation.
T/KFitted EquationQmKLR2
298Ce/Qe = 1.41 Ce + 0.750.72061.410.9996
308Ce/Qe = 1.38 Ce + 0.770.74241.380.9995
318Ce/Qe = 1.36 Ce + 0.750.75431.360.9995
Table 2. Fitting results of the Freundlich isotherm equation.
Table 2. Fitting results of the Freundlich isotherm equation.
T/KFitted EquationnKfR2
298ln(Qe) = 0.090ln(Ce) + 6.3090.19040.0900.9857
308ln(Qe) = 0.095ln(Ce) + 6.3190.19120.0950.9750
318ln(Qe) = 0.094ln(Ce) + 6.3350.18860.0940.9806
Table 3. Results of adsorption thermodynamic data.
Table 3. Results of adsorption thermodynamic data.
T/KΔG/(KJ·mol−1)ΔH/(KJ·mol−1)ΔS/(J·mol−1·K−1)
298−12.6862.09549.601
308−13.182
318−13.678
Table 4. Effect of desorption methods on WO3 desorption rate.
Table 4. Effect of desorption methods on WO3 desorption rate.
Desorption MethodsDesorption
Solution Volume/L
WO3 Concentration
of Desorption
Solution/(g·L−1)
Washing Solution
Volume/L
WO3 Concentration
of Washing Solution/(g·L−1)
Desorption Rate/%
Conventional desorption0.645184.290.61514.8996.18
Dry desorption0.639188.760.62513.3396.87
Cyclic desorption0.642191.310.61512.8798.21
Table 5. Effect of desorbent on WO3 desorption rate.
Table 5. Effect of desorbent on WO3 desorption rate.
DesorbentDesorption Solution Volume/LWO3 Concentration of Desorption Solution/(g·L−1)Washing Solution Volume/LWO3 Concentration of Washing Solution/(g·L−1)Desorption Rate/%
Sodium hydroxide solution0.642191.310.61512.8798.21
Ammonia solution0.635187.860.61813.3595.80
Table 6. Proportion of elements C, O, N, Cl, W, and Na in the sample.
Table 6. Proportion of elements C, O, N, Cl, W, and Na in the sample.
C1sO1sN1sCl2pW4fNa1s
Before adsorption73.3616.79.060.8700
After adsorption58.2821.2415.422.452.610
After desorption69.1616.8910.790.7102.44
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Zeng, X.; Zeng, B.; Liang, B.; Zhang, K.; Huang, L.; Liu, X.; Huang, W. Recovery of Low-Concentration Tungsten from Acidic Solution Using D318 Macroporous Resin. Molecules 2024, 29, 4946. https://doi.org/10.3390/molecules29204946

AMA Style

Zeng X, Zeng B, Liang B, Zhang K, Huang L, Liu X, Huang W. Recovery of Low-Concentration Tungsten from Acidic Solution Using D318 Macroporous Resin. Molecules. 2024; 29(20):4946. https://doi.org/10.3390/molecules29204946

Chicago/Turabian Style

Zeng, Xiangrong, Bin Zeng, Binjun Liang, Kuifang Zhang, Lijinhong Huang, Xinzhe Liu, and Wanfu Huang. 2024. "Recovery of Low-Concentration Tungsten from Acidic Solution Using D318 Macroporous Resin" Molecules 29, no. 20: 4946. https://doi.org/10.3390/molecules29204946

APA Style

Zeng, X., Zeng, B., Liang, B., Zhang, K., Huang, L., Liu, X., & Huang, W. (2024). Recovery of Low-Concentration Tungsten from Acidic Solution Using D318 Macroporous Resin. Molecules, 29(20), 4946. https://doi.org/10.3390/molecules29204946

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