Quantitative Assessment of Point-of-Care 3D-Printed Patient-Specific Polyetheretherketone (PEEK) Cranial Implants
Abstract
:1. Introduction
2. Results
2.1. Geometric Characteristics of the FFF 3D-Printed PEEK Patient-Specific Cranial Implants
2.2. Morphological Characteristics of Anatomical Reconstructions with 3D-Printed PEEK Patient-Specific Cranial Implants
2.3. Biomechanical Characteristics of the 3D-Printed PEEK Patient-Specific Cranial Implants
3. Discussion
4. Materials and Methods
4.1. Medical Image Processing and Virtual Surgical Planning (VSP) Protocol
4.2. Material Extrusion 3D Printing Protocol of PEEK Patient-Specific Cranial Implants
4.3. Geometrical Characterization Protocol for the 3D-Printed PEEK Patient-Specific Cranial Implants
4.4. Morphological Characterization Protocol for the Anatomical Reconstruction with 3D-Printed PEEK Patient-Specific Cranial Implants
4.5. Biomechanical Characterization Protocol for the 3D-Printed PEEK Patient-Specific Cranial Implants
4.6. Statistical Analysis
5. Conclusions
Supplementary Materials
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Abbreviation
3D | Three-Dimensional |
AM | Additive Manufacturing |
ASTM | American Society for Testing and Materials |
CAD | Computer-Aided Design |
CAM | Computer-Aided Manufacturing |
CT | Computed Tomography |
DfAM | Design for Additive Manufacturing |
DICOM | Digital Imaging and Communications in Medicine |
DSC | Dice Similarity Coefficient |
EBM | Electron Beam Melting |
FFF | Fused Filament Fabrication |
HU | Hounsfield Units |
ICP | Iterative Closest Point |
ISO | International Organization for Standardization |
PLA | Polylactic Acid |
PEEK | Polyetheretherketone |
POC | Point-of-Care |
PSIs | Patient-Specific Implants |
RSI | Reconstruction Symmetry Index |
RMSE | Root Mean Square Error |
SD | Standard Deviation |
SLS | Selective Laser Sintering |
STL | Standard Tessellation Language |
VSP | Virtual Surgical Planning |
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PSI 1 | Mean RMSE 2 ± SD 3 | Median RMSE (Q1 to Q3) |
---|---|---|
1 | 0.143 ± 0.075 | 0.121 (0.092 to 0.143) |
2 | 0.143 ± 0.090 | 0.123 (0.080 to 0.153) |
3 | 0.129 ± 0.079 | 0.115 (0.076 to 0.138) |
4 | 0.133 ± 0.087 | 0.114 (0.096 to 0.120) |
5 | 0.129 ± 0.072 | 0.109 (0.083 to 0.120) |
6 | 0.219 ± 0.024 | 0.227 (0.214 to 0.232) |
7 | 0.259 ± 0.038 | 0.270 (0.259 to 0.278) |
8 | 0.134 ± 0.069 | 0.118 (0.103 to 0.130) |
9 | 0.133 ± 0.081 | 0.113 (0.099 to 0.116) |
10 | 0.124 ± 0.074 | 0.098 (0.087 to 0.119) |
PSI 1 | PSI 2 | PSI 3 | PSI 4 | PSI 5 | PSI 6 | PSI 7 | PSI 8 | PSI 9 | |
---|---|---|---|---|---|---|---|---|---|
PSI 2 | 1.00 | ||||||||
PSI 3 | 1.00 | 1.00 | |||||||
PSI 4 | 1.00 | 1.00 | 1.00 | ||||||
PSI 5 | 1.00 | 1.00 | 1.00 | 1.00 | |||||
PSI 6 | 1.00 | 1.00 | 0.51 | 1.00 | 0.51 | ||||
PSI 7 | 0.29 | 0.29 | 0.16 | 0.22 | 0.11 | 0.11 | |||
PSI 8 | 1.00 | 1.00 | 1.00 | 1.00 | 1.00 | 0.51 | 0.03 a | ||
PSI 9 | 1.00 | 1.00 | 1.00 | 1.00 | 1.00 | 1.00 | 0.22 | 1.00 | |
PSI 10 | 1.00 | 1.00 | 1.00 | 1.00 | 1.00 | 0.51 | 0.05 b | 1.00 | 1.00 |
PSI 1 | Peak Force (N) | Displacement at Peak Force (mm) |
---|---|---|
1 | 877.50 | 2.74 |
2 | 1000.31 | 2.96 |
3 | 732.92 | 2.34 |
4 | 626.51 | 2.59 |
5 | 933.93 | 2.70 |
6 | 522.92 | 1.79 |
7 | 541.10 | 1.87 |
8 | 679.72 | 2.53 |
9 | 786.11 | 2.14 |
10 | 1182.91 | 3.72 |
Extruder | Infill | ||
Nozzle Diameter (mm) | 0.4 | Internal Fill Pattern | Rectilinear |
Temperature | External Fill Pattern | Rectilinear | |
Extruder Temperature (°C) | 485 | Infill Percentage | 100% |
Airflow Temperature (°C) | 130–280 | Raster angle | 45/−45 |
Layer | Support | ||
Layer Height (mm) | 0.15 | Support Infill (%) | 40 |
Top Solid Layers | 3 | Support Pillar Resolution (mm) | 4 |
Bottom Solid Layer | 3 | Speed (mm/min) | |
Outline/Perimeter Shells | 2 | Printing speed | 2000 |
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Sharma, N.; Aghlmandi, S.; Dalcanale, F.; Seiler, D.; Zeilhofer, H.-F.; Honigmann, P.; Thieringer, F.M. Quantitative Assessment of Point-of-Care 3D-Printed Patient-Specific Polyetheretherketone (PEEK) Cranial Implants. Int. J. Mol. Sci. 2021, 22, 8521. https://doi.org/10.3390/ijms22168521
Sharma N, Aghlmandi S, Dalcanale F, Seiler D, Zeilhofer H-F, Honigmann P, Thieringer FM. Quantitative Assessment of Point-of-Care 3D-Printed Patient-Specific Polyetheretherketone (PEEK) Cranial Implants. International Journal of Molecular Sciences. 2021; 22(16):8521. https://doi.org/10.3390/ijms22168521
Chicago/Turabian StyleSharma, Neha, Soheila Aghlmandi, Federico Dalcanale, Daniel Seiler, Hans-Florian Zeilhofer, Philipp Honigmann, and Florian M. Thieringer. 2021. "Quantitative Assessment of Point-of-Care 3D-Printed Patient-Specific Polyetheretherketone (PEEK) Cranial Implants" International Journal of Molecular Sciences 22, no. 16: 8521. https://doi.org/10.3390/ijms22168521
APA StyleSharma, N., Aghlmandi, S., Dalcanale, F., Seiler, D., Zeilhofer, H. -F., Honigmann, P., & Thieringer, F. M. (2021). Quantitative Assessment of Point-of-Care 3D-Printed Patient-Specific Polyetheretherketone (PEEK) Cranial Implants. International Journal of Molecular Sciences, 22(16), 8521. https://doi.org/10.3390/ijms22168521