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Article

Development of a Software and Hardware Complex for Monitoring Processes in Production Systems

1
Research Laboratory ‘Artificial Intelligence in Production Systems’, Samara National Research University, Moskovskoye shosse 34, 443086 Samara, Russia
2
Department of Technical Cybernetics, Samara National Research University, Moskovskoye shosse 34, 443086 Samara, Russia
3
Department of Engine Production Technology, Samara National Research University, Moskovskoye shosse 34, 443086 Samara, Russia
*
Author to whom correspondence should be addressed.
Sensors 2025, 25(5), 1527; https://doi.org/10.3390/s25051527
Submission received: 4 February 2025 / Revised: 25 February 2025 / Accepted: 27 February 2025 / Published: 28 February 2025
(This article belongs to the Special Issue Computer Vision and Sensors-Based Application for Intelligent Systems)

Abstract

The article presents a detailed exposition of a hardware–software complex that has been developed for the purpose of enhancing the productivity of accounting for the state of the production process. This complex facilitates the automation of the identification of parts in production containers and the utilisation of supplementary markers. The complex comprises a mini computer (system unit in industrial version) with connected cameras (IP or WEB), a communication module with LED and signal lamps, and developed software. The cascade algorithm developed for the detection of labels and objects in containers employs trained convolutional neural networks (YOLO and VGG19), thereby enhancing the recognition accuracy while concurrently reducing the size of the training sample for neural networks. The efficacy of the developed system was assessed through laboratory experimentation, which yielded experimental results demonstrating 93% accuracy in detail detection using the developed algorithm, in comparison to the 72% accuracy achieved through the utilisation of the traditional approach employing a single neural network.
Keywords: camera; hardware–software complex; container; detection; neural network; algorithm camera; hardware–software complex; container; detection; neural network; algorithm

Share and Cite

MDPI and ACS Style

Pechenin, V.; Paringer, R.; Ruzanov, N.; Khaimovich, A. Development of a Software and Hardware Complex for Monitoring Processes in Production Systems. Sensors 2025, 25, 1527. https://doi.org/10.3390/s25051527

AMA Style

Pechenin V, Paringer R, Ruzanov N, Khaimovich A. Development of a Software and Hardware Complex for Monitoring Processes in Production Systems. Sensors. 2025; 25(5):1527. https://doi.org/10.3390/s25051527

Chicago/Turabian Style

Pechenin, Vadim, Rustam Paringer, Nikolaj Ruzanov, and Aleksandr Khaimovich. 2025. "Development of a Software and Hardware Complex for Monitoring Processes in Production Systems" Sensors 25, no. 5: 1527. https://doi.org/10.3390/s25051527

APA Style

Pechenin, V., Paringer, R., Ruzanov, N., & Khaimovich, A. (2025). Development of a Software and Hardware Complex for Monitoring Processes in Production Systems. Sensors, 25(5), 1527. https://doi.org/10.3390/s25051527

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