1. Introduction
Oil and gas are essential primary energy sources that support contemporary industries and economies [
1]. Gaining insight into the real-time production conditions within the wellbore during the extraction of oil, natural gas, and gas hydrates is crucial for maintaining operational safety and refining production strategies [
2,
3,
4]. Among the various factors involved, the gas-to-liquid ratio stands out as particularly significant, as it directly affects the optimization of production processes. Timely adjustments to this ratio are necessary to improve both recovery efficiency and safety [
5].
Multiphase Flow Meters (MPFMs) are commonly utilized in the oil and gas sector to measure the flow rates of various phases, such as oil, gas, and water. The precision of MPFMs is influenced by the measurement technologies they employ, including differential pressure, Coriolis, and capacitance sensors. While MPFMs are effective in delivering real-time data, their application in downhole environments faces significant challenges. These include the high cost of sensors, and the harsh conditions found deep underground, which complicate their deployment and reliability [
6,
7,
8,
9].
Differential pressure flowmeters operate by creating a pressure drop using an orifice plate or venturi to measure flow rates. While they perform well with clean liquids and gases, their accuracy can be compromised in multiphase flow conditions [
6]. Positive displacement flowmeters, which rely on rotating or oval gears to calculate flow rates, offer high accuracy for clean fluids but are less effective with high-viscosity liquids and tend to be more expensive [
7]. Magnetic flowmeters utilize Faraday’s law of electromagnetic induction to measure conductive fluids, delivering precise and reliable results for liquids like water, though they are not suitable for non-conductive fluids [
10]. Ultrasonic flowmeters use the transit time of ultrasonic pulses between transducers to measure flow rates, making them effective for clean or dirty liquids, gases, and steam, and they can be measured in both directions [
8]. Vortex flowmeters calculate flow rate by measuring the frequency of vortices created by a bluff body, which is ideal for clean gases and liquids but not for multiphase flows [
11]. Coriolis flowmeters determine the mass flow rate by measuring the inertia forces induced by the flow, offering high accuracy for both liquids and gases, with bidirectional measurement capabilities. However, they tend to be more costly [
12]. Thermal flowmeters estimate flow by evaluating heat transfer from a heated sensor to the fluid, making them suitable for gases, though their accuracy can be affected by fluid viscosity [
6].
An alternative method involves tracer-based techniques, where chemical tracers are injected into the fluid flow, and their concentrations are measured to estimate the gas–liquid ratio [
13]. These techniques provide valuable information about the flow regime and gas–liquid ratios by analyzing tracer distribution based on concentration measurements. However, their use is limited by the need for continuous tracer injection, which can be costly and impractical for long-term monitoring [
14]. Additionally, managing traced materials to prevent environmental impacts can be challenging, and the process can be labor-intensive, making it unsuitable for frequent or ongoing use. The resolution of tracer monitoring is also constrained by the injection rate and sampling frequency.
Production Logging Tools (PLTs) are used to collect flow data along the wellbore by measuring parameters such as temperature, pressure, and flow rate. These tools provide valuable information about flow profiles. However, PLTs offer only a snapshot of the flow conditions during the logging process and do not support continuous monitoring, limiting their usefulness for real-time decision-making [
15]. Additionally, PLTs require the well to be shut in or production to be halted during logging operations, which can disrupt production schedules and incur substantial costs. The accuracy of PLT measurements can also be influenced by wellbore conditions, such as scale accumulation or equipment fouling.
While these methods provide useful data, they are often limited by factors like high costs, challenges in real-time monitoring, and limited spatial resolution due to the well depth and harsh downhole environments. Direct measurement with traditional sensors is particularly challenging and expensive in deep wells, and such sensors are unable to deliver high-resolution monitoring in these conditions.
Distributed Acoustic Sensing (DAS) technology has emerged as a promising solution to these challenges. DAS utilizes fiber optic cables to deliver continuous, real-time data along the entire length of the monitored area. As illustrated in
Table 1, existing flowmeters are effective for measuring flow at a single point. However, implementing long-term, real-time distributed monitoring with these flowmeters can be prohibitively expensive, and there is still significant potential for further development in industrial applications. In contrast, DAS can offer dynamic, high-frequency monitoring of gas–liquid two-phase flow at a much lower cost. DAS boasts several advantages, including high sensitivity, extensive spatial coverage, and the ability to detect flow dynamics without the need for intrusive sensors. This technology has proven especially valuable in characterizing complex flow behaviors, making it a promising tool for improving production efficiency and enhancing safety in oil and gas operations.
The capability of accurately characterizing fluid flow dynamics with spatial resolutions down to 1 m demonstrates the effectiveness of DAS technology, enabling detailed assessment of flow behavior throughout the pipeline [
16]. Moreover, systems utilizing fiber optic cables possess inherent resistance to electromagnetic disturbances, thus proving particularly advantageous in environments subject to intense electromagnetic noise [
17]. Optical fibers’ inherent durability further enhances the reliability of DAS systems, as their robust nature provides excellent resistance to environmental factors, ensuring stable performance over extended operational periods [
18].
Additionally, fiber optic sensing technology enables effective monitoring over extensive pipeline distances, making it versatile for applications involving diverse fluids, such as oil, gas, and water [
19]. The simple structure of fiber optic sensing solutions also facilitates ease of installation and upkeep, significantly lowering engineering expenses [
20]. Furthermore, these systems operate without electromagnetic emissions, thereby ensuring enhanced safety [
21]. DAS monitoring is particularly valuable in environments where traditional single-point sensors are not practical, such as downhole, high-temperature, high-pressure, and long-distance scenarios. Each point along the optical fiber serves as a sensing location, allowing the system to simultaneously monitor features and transmit signals.
This study employs DAS to monitor vibrations induced by fluid flow through pipelines, extracting key flow characteristics, such as flow frequency, fluid phase, and fluid composition, through the analysis of these vibration signals. The research lays the groundwork for using DAS in monitoring oil and gas production processes, offering valuable insights into the characterization of fluid and gas production profiles. These advancements will contribute to enhancing the understanding and optimization of oil and gas production operations.
The paper begins with a review of current fluid flow monitoring methods, discussing their principles and highlighting areas that require further improvement. The second section introduces the monitoring instruments, experimental setup, and procedures used in physical simulation experiments. The third section analyzes the results from fluid flow monitoring with DAS, providing an interpretation of the observed flow characteristics. The fourth section discusses the experimental phenomena and suggests improvements for future research. Finally, the paper concludes with a summary of the key findings.
3. Experimental Results and Analysis
3.1. Flow Phase Identification
The waterfall plots depicted in
Figure 5 provide a comprehensive visualization of the fluid flow vibration signals in the pipe recorded by the HD-DAS system under various fluid phases. Analyzing these plots, it becomes apparent that the gradient of the fluid flow characteristics, derived from the DAS-captured vibration signals, can be effectively utilized to measure the flow types with a high degree of accuracy.
In this study, the DAS system successfully recorded single gas flow, single water flow, and gas–water two-phase flow, which agree with the predetermined pipeline flow phase. This correlation validates the reliability and precision of the DAS system in monitoring and measuring pipeline flow.
Furthermore, the waterfall plot provides an intuitive method for qualitatively identifying the flow rate. The intensity of the vibration signals on the waterfall plot effectively indicates the relative flow rate, enabling real-time monitoring of fluid vibration characteristics within the pipeline.
By analyzing the waterfall plots of different flow phases, we observed that the pipeline has a signal collection and amplification effect. The background noise signals detected by the optical fiber inside the pipeline still exhibit weak signals, which are stronger than those in a free state. Moreover, the introduction of gas and liquid into the pipeline significantly increased the signal intensity detected by DAS. Among the different flow phases, the gas–liquid two-phase flow has the most vigorous signal intensity, followed by the single liquid phase, with the single gas phase showing the weakest signal intensity. Moreover, after introducing gas and liquid into the pipeline, the signal intensity was significantly higher than the background noise. The waterfall plot effectively identified the starting times of gas and liquid production.
Figure 6 presents the RMS calculation results across different channels for the four flow phases. The blue block represents gas–liquid two-phase flow, the orange block indicates single liquid-phase flow, the gray block represents single gas-phase flow, and the yellow block denotes background noise. The vertical axis corresponds to the RMS values, while the horizontal axis represents the fiber signal channels. Due to the equipment spatial sampling interval being 1 m and the gauge length set at 7 m, the signal range exceeds the actual experimental pipeline length by 7 m. The results in the figure also confirm the observations from the waterfall plot analysis: the gas–liquid two-phase flow exhibits the highest signal intensity, followed by the single liquid-phase flow, and the single gas-phase flow is the weakest. Nevertheless, introducing fluid into the pipeline increased the signal intensity detected by the fiber optic sensor.
In
Figure 6, from the numerical results, the RMS maximum values for gas–liquid two-phase flow, single-phase liquid flow, and single-phase gas flow are 8.2, 3.6, and 2.5, respectively. Additionally, across the various channels in the experimental pipe, the energy relationship, from highest to lowest, is as follows: gas–liquid two-phase flow, single-phase liquid flow, and single-phase gas flow.
Different flow phases exhibit significant differences and distinct trends by analyzing the autocorrelation coefficient of the vibration signals generated during the fluid flowing through the pipeline, as shown in
Figure 7. In
Figure 7, the green line, red line, and blue line represent the autocorrelation coefficient variations in gas–liquid two-phase flow, single liquid-phase flow, and single gas-phase flow, respectively. The autocorrelation of pure gas vibration signals is relatively smooth, showing regular oscillations. In contrast, the autocorrelation of pure water vibration signals is more chaotic, with reduced regularity. The autocorrelation of gas–water two-phase flow vibration signals features denser oscillations with moderate regularity.
In summary, we utilized the waterfall plot to directly observe the energy color-bar and calculated and analyzed the RMS values of different channels. These analyses provided methods to characterize and differentiate the fluid features of three flow phases and background noise.
3.2. Investigation of Fluid Characteristic Frequencies
Furthermore, based on
Figure 6, we selected channel 32 with the highest signal intensity and focused on the significant signal frequency range of 0–200 Hz for further analysis. In
Figure 8, the green line, red line, and blue line represent the PSD results as a function of frequency for gas–liquid two-phase flow, single liquid-phase flow, and single gas-phase flow, respectively, within the 0–200 Hz range. By examining the characteristic frequency bands of gas–liquid two-phase flow, single gas-phase flow, and single liquid-phase flow in the frequency domain, we found that the spectrum of pure gas vibration signals is relatively concentrated and features lower frequencies. The pure water vibration signals have distinct sharp spectral lines, covering a broader frequency range. The gas–water two-phase flow vibration signals exhibit significant spectral enhancement, incorporating characteristics of both pure gas and pure water.
Figure 9 is based on
Figure 8, with the horizontal axis of frequency transformed logarithmically, while retaining the original values for the vertical axis. This data compression into a more manageable range facilitates more straightforward observation and comparison, allowing for a more precise comparison of characteristics across different frequency intervals.
Figure 9 presents the signal characteristics of channel 32 under four conditions: background noise, pure water, pure gas, and gas–water two-phase flow. Each figure shows the results of 10 records, with the black curve in the PSD representing the average of these 10 records. The figure shows that the background noise spectrum is primarily concentrated in the 13 Hz to 134 Hz range and exhibits discrete spectral characteristics, which may result from environmental noise resonating within the pipeline. The pure water condition shows a distinct spectral line at 30 Hz, while the pure gas spectrum is much smoother, lacking sharp spectral lines. The air–water flow also shows a prominent spectral line at 30 Hz.
3.3. Analysis of Flow Rate Features
Based on the RMS calculation method mentioned in
Section 2, we calculated the RMS values for each channel in the experimental pipeline with only liquid introduced. Subsequently, we averaged the results from 10 recordings for each data set, as shown in
Figure 10. In this figure, different colored curves represent corresponding flow rates, as indicated in the legend. Additionally, the light-colored lines represent the individual monitoring results from each of the 10 measurements, while the dark-colored lines represent the averaged values.
In addition, for the RMS results of each channel, there is a proportional relationship between energy and flow rate. The RMS energy increases approximately as the liquid flow rate increases. Moreover, it is evident that after averaging the data, both the stability and reliability of the results have been further improved. These experimental findings provide a feasible approach for further exploring the relationship between fluid energy and flow rate.
To further analyze the energy characteristics of the vibration signals, we also calculated the RMS values for each channel under different gas and liquid flow rates. The results, averaging over 10 recordings for each flow combination, are presented in
Figure 11. In this figure, different colored curves correspond to various flow rates, as shown in the legend. The light-colored lines depict the individual results from the 10 measurements, while the dark-colored lines indicate the averaged values.
For the RMS values under different flow combinations, an increase in gas flow results in higher vibration signal energy when the liquid flow rate remains constant. Similarly, with a continuous gas flow rate, increasing the liquid flow also leads to increased signal energy. These results indicate that both liquid and gas flow rates contribute to an increase in signal amplitude, suggesting a proportional relationship between flow rate and energy. However, it is essential to note that multiple solutions can exist regarding the relationship between energy and flow rate. For instance, the energy levels of the green and blue lines are similar, but they represent different liquid and gas flow rates.
In summary, we conducted a comprehensive analysis of fluid characteristics based on the content in
Section 3, as illustrated in
Figure 12 and
Table 3. First, we identified different flow phases; in the waterfall plot, the dark plot represents gas–liquid two-phase flow, the medium color represents single liquid-phase flow, the lighter color indicates single gas-phase flow, and the almost signal-free areas correspond to background noise. Furthermore, we analyzed fluid characteristic frequencies. The background noise spectrum is mainly concentrated in the 13 Hz to 134 Hz range, the pure gas spectrum is relatively smooth without sharp spectral lines, and both the pure liquid phase and gas–liquid two-phase show distinct spectral lines at 30 Hz, with the pure liquid phase showing sharper lines. Additionally, we analyzed the flow velocity characteristics, and it is evident that increasing the flow rate of both the liquid and gas phases leads to an enhanced vibration signal.
4. Discussion
We used the HD-DAS system to monitor fluid characteristics in the pipeline, verifying that it can be utilized to investigate pipeline flow phases, characteristic frequencies, and flow rates.
This experiment effectively distinguished the phase states of different fluids using methods such as waterfall plots, RMS calculation results, and autocorrelation coefficients. However, while we identified the fluid phases, we could not differentiate the flow regimes effectively. For future experiments, we propose using transparent pipelines for visual observation of flow regimes and applying flow regime calculations to categorize the various flow rate combinations observed in the experiments. This approach will also allow us to investigate the relationship between characteristic frequencies and flow phases.
As the flow rate increasing of any phase leads to a rise in flow energy, it is necessary to accurately determine the flow phase before quantitatively assessing the flow velocity. In our research, we propose effectively distinguishing flow phases by examining the waterfall plot color-bar values, the fluid flow spectrograms, and accumulated RMS results. In further studies, wavelet transform, and other advanced signal processing methods can be adopted to enhance flow-phase discrimination.
Additionally, this experiment analyzed the PSD energy at different frequencies to determine the characteristic flow frequencies for three different flow phases. However, due to the limitations in flow range and larger intervals between experimental groups, we cannot confirm that the obtained fluid flow characteristic frequencies represent a universal pattern for this pipeline flow phase. For future investigations, we propose expanding the experimental range, employing more effective filtering methods, and altering the pipeline material to identify characteristic frequencies for different flow regimes accurately. Furthermore, integrating numerical simulation methods using commercial software such as COMSOL Multiphysics and Fluent could provide deeper insights into the fluid flow characteristic frequencies.
The experiment qualitatively explored the positive correlation between energy and flow rate by comparing the average RMS values at different flow rates, finding that an increase in flow rate leads to higher RMS values. However, in gas–liquid two-phase flow, both increasing gas and liquid flow rates contribute to enhanced vibration signals, resulting in multiple solutions regarding energy combinations and RMS values—different gas–liquid flow rate combinations can yield similar RMS values. Therefore, in field experiments, it may not be possible to determine which phase’s flow rate significantly enhances energy solely based on the magnitude of the RMS value. In further experiments, we can establish different models to separately measure and predict the gas–liquid two-phase flow rates using a controlled variable approach.
In addition, due to the limited number of experimental groups, this work could not establish a quantitative model for predicting the flow velocity of gas and liquid, and accurate values for gas and liquid flow rates could not be obtained. In further experiments, we suggest conducting tests with smaller gas–liquid flow rate intervals to improve the accuracy of the analysis. For single liquid-phase flow and gas–liquid two-phase flow, an increase in fluid flow velocity leads to changes in the amplitude of the generated vibration signals. The characteristic vibration frequencies vary with different flow rate combinations in the gas–liquid two-phase flow. Therefore, it is feasible to consider establishing a flow rate analysis and prediction model based on energy and characteristic frequency perspectives.
Furthermore, this experiment is a pilot study using the HD-DAS system to investigate the fluid migration characteristics of two-phase flow in indoor pipelines, validating the feasibility of DAS for monitoring fluid migration. The study found that DAS can detect fluid migration patterns in terms of energy and frequency. Therefore, in subsequent experiments, we can establish empirical formulas based on energy and characteristic mapping relationships based on frequency, enabling the measuring efficiency of flow rates and flow regimes.
In the actual operating conditions of liquid production wells, there are two types of production environments: the acoustically active section influenced by the working frequency of the water pump and the acoustically silent section unaffected by the pump frequency. In this experiment, due to pipeline scale limitations, the pump frequency affects the determination of liquid characteristic frequencies. Therefore, this experiment simulates the acoustic active section influenced by the pump’s operating frequency. For future experiments, we recommend placing the liquid pump at a location farther from the pipeline to simulate the acoustically silent section, which is not affected by the pump’s operating frequency. This approach will help identify the overall fluid migration patterns in production well.
There still exist problems in analyzing acoustic data captured by optical fiber in complex flow conditions. However, this technology holds great potential for providing non-invasive, real-time, and dynamic measurements [
31]. With advancements in fiber optic monitoring technology, the resolution and gauge length of the HD-DAS system are expected to improve, enabling more accurate and detailed exploration of fluid migration characteristics. This will provide enhanced safety and operational efficiency for the oil and gas industry.