The Finite Element Model (FEM) and experimental investigation in this study serve complementary roles in evaluating the feasibility of vibration-based structural health monitoring. The FEM analysis provides critical insights into the structural response by predicting natural frequencies, mode shapes, and strain distributions under base excitation. These computational findings informed key aspects of the experimental setup, including sensor placement and expected vibrational behavior. However, while the FEM analysis identifies resonance conditions at higher natural frequencies, the experimental testing was deliberately conducted at lower excitation frequencies, where the structural response is significantly smaller in magnitude. This approach was chosen to rigorously assess the sensitivity of the piezoelectric sensors even in non-resonant conditions, demonstrating their capability to detect structural changes independent of resonance amplification. The ability to capture meaningful vibrational signals at sub-resonant frequencies underscores the robustness of the proposed monitoring system and highlights the effectiveness of the applied signal processing techniques, including the Power Spectral Density (PSD) and Short-Time Fourier Transform (STFT). This integrated framework ensures that the experimental findings validate not only the theoretical predictions but also the real-world applicability of the sensing methodology beyond idealized resonance scenarios.
5.2. Signal Processing Analysis
This study aims to investigate the feasibility of utilizing piezoelectric sensors for structural health monitoring by conducting a proof-of-concept experiment. To assess their effectiveness in detecting structural damage, experimental testing is performed under controlled conditions with a base excitation frequency of 25 Hz and an amplitude of 0.6 g. The selected excitation parameters provide a consistent framework to evaluate sensor response across different structural conditions, demonstrating their potential for real-time monitoring and damage detection.
The sensor outputs exhibit distinct differences when comparing the healthy structure, the randomly damaged structure, and the thickness-damaged structure under identical base excitation conditions.
In the healthy structure (
Figure 5a), all three sensors (
) produce relatively smooth and periodic signals with consistent waveforms. The voltage amplitudes remain low and stable, indicating a uniform structural response to the applied 25 Hz excitation frequency and 60.48 mV amplitude. The minimal variation between sensor outputs suggests that the structure maintains its integrity, distributing vibrational energy predictably.
In contrast, the randomly damaged structure (
Figure 5b) exhibits significant deviations in sensor outputs. The waveforms become irregular, particularly for Sensor Two (
), which displays pronounced oscillations and sharper peaks. The random nature of the structural damage results in an unpredictable signal distribution, causing each sensor to respond to varying stress concentrations throughout the structure. The increased signal amplitudes and irregularities suggest a highly localized and uneven stress response due to the randomly induced cuts and breaks.
For the thickness-damaged structure (
Figure 5c), the voltage signals indicate moderate yet noticeable fluctuations, particularly in Sensors Two and Three (
), which exhibit increased oscillation amplitudes compared to the healthy condition but remain lower than those observed in the randomly damaged scenario. This behavior reflects the non-uniform stiffness reduction caused by thinning elements, leading to localized stress concentrations without the complete unpredictability seen in the randomly damaged case.
Overall, these results confirm that sensor readings effectively capture structural degradation patterns, distinguishing between uniform vibrational responses in an undamaged state and the irregularities introduced by controlled structural modifications.
Figure 6 presents the mean voltage output from three sensors under different structural conditions when subjected to a 25 Hz base excitation at 60.48 mV (0.6 g). The results, visualized through bar plots, highlight the variation in sensor response across the tested conditions, providing insights into the relationship between structural damage and voltage output. Under the healthy condition, shown in
Figure 6a, the voltage output varies across the three sensors, with Sensor 3 exhibiting the highest response, followed by Sensor 1 and then Sensor 2. This suggests that even in an undamaged state, strain distribution is not entirely uniform, likely due to sensor placement and inherent structural properties. When the structure experiences random damage, as depicted in
Figure 6b, a significant increase in voltage is observed in Sensors 1 and 2, while Sensor 3 records a lower response compared to the other two. This indicates that localized structural damage results in higher strain concentrations in specific regions while reducing the overall response in other areas. In the case of thickness damage, illustrated in
Figure 6c, Sensors 1 and 2 exhibit the highest voltage readings among all conditions, while Sensor 3 experiences a significant drop in output compared to the other cases. This suggests that the uniform reduction in material stiffness redistributes strain in a manner that amplifies deformation in certain locations while reducing it in others. The observed trends confirm that piezoelectric sensors effectively capture variations in structural response due to different types of damage. These results reinforce the capability of the monitoring system in detecting and distinguishing between damage conditions, highlighting its potential for real-time structural health monitoring applications. The voltage signals from each sensor were separately analyzed to evaluate their behavior across three structural conditions: healthy, randomly damaged, and thickness-damaged structures. This examination provides crucial insights into signal distribution and structural integrity.
Sensor 1, as shown in
Figure 7a, exhibits a low and consistent voltage response in the healthy structure, reflecting minimal strain-induced variations. Under the thickness-damaged condition, voltage peaks increase significantly, suggesting a more structured and amplified response due to the uniform reduction in material stiffness. In contrast, when the structure is randomly damaged, the voltage output reaches its highest and most irregular peaks, indicating chaotic signal distribution caused by unpredictable damage patterns. Similarly, as shown in
Figure 7b, Sensor 2 exhibits a comparable trend. In the healthy condition, it produces a stable, low-voltage response. With thickness damage, the voltage peaks become more pronounced, indicating localized strain concentrations. Under random damage, the signal becomes increasingly erratic, exhibiting sharp voltage fluctuations due to stress redistribution in structurally compromised regions. Sensor 3, presented in
Figure 7c, also demonstrates a consistent voltage response in the healthy condition. Voltage peaks increase under thickness damage, but its response to random damage appears slightly less chaotic compared to Sensors One and Two. This suggests that different sensor placements influence sensitivity to specific types of structural degradation. The overall sensor responses highlight the distinct effects of damage types on signal behavior. The randomly damaged structure produces the most unpredictable and erratic voltage outputs, whereas the thickness-damaged structure shows more systematic but elevated signals. The healthy structure maintains smooth, low-voltage signals across all sensors, confirming its stability. These findings emphasize the capability of piezoelectric sensors to detect and differentiate damage conditions based on voltage variations.
Figure 8 presents the mean voltage output recorded from each sensor under different structural conditions when subjected to a 25 Hz base excitation at 60.48 mV (0.6 g). The results, visualized in bar plots, illustrate the correlation between structural integrity and sensor response. Across all sensors, a consistent trend emerges, showing increased voltage outputs under damaged conditions compared to the healthy state.
Figure 8a,b demonstrates that sensors positioned in different locations exhibit similar trends, with the highest voltage observed in the uniformly damaged condition, followed by the randomly damaged case. This suggests that structural modifications significantly impact strain distribution, which is effectively captured by the piezoelectric sensors. However,
Figure 8c reveals a slight deviation, where the randomly damaged condition exhibits a higher voltage than the uniformly damaged case. This indicates that sensor placement plays a critical role in damage detection, as certain locations may be more sensitive to specific types of structural degradation. The findings confirm that piezoelectric sensors can effectively monitor structural changes by detecting variations in voltage output. The distinct response patterns reinforce the potential of these sensors for real-time structural health monitoring, enabling early detection of localized damage and contributing to enhanced safety assessments.
The Power Spectral Density (PSD) results provide a detailed assessment of the structural response by quantifying the distribution of signal power across different frequencies under varying conditions. This analysis is critical for identifying resonant frequencies and understanding how energy is dissipated or redistributed due to structural modifications. Additionally, the Short-Time Fourier Transform (STFT) results offer a time-frequency representation of the signals, enabling the tracking of transient changes in the structural response over time. These combined analyses allow for a comprehensive evaluation of the sensors’ performance and their ability to capture variations in structural integrity.
The PSD results obtained from the three sensors reveal distinct variations across the three tested conditions: healthy, randomly damaged, and thickness-damaged, as shown in
Figure 9.
In the healthy condition (
Figure 9a,d,g), all sensors exhibit a well-defined peak at the input excitation frequency of 25 Hz. This strong peak indicates that the majority of the vibrational energy is concentrated at the excitation frequency, reflecting the structure’s ability to respond efficiently with minimal energy dissipation. The absence of significant power distribution at other frequencies suggests structural stability and uniform vibrational behavior. The clear, isolated peak at 25 Hz confirms that the structure remains undisturbed by external noise or irregular frequency components, reinforcing its integrity.
In contrast, the randomly damaged condition (
Figure 9b,e,h) exhibits significant alterations in power distribution. Instead of being confined to 25 Hz, the vibrational energy spreads across multiple frequencies, creating a broader spectrum. This dispersion indicates that structural damage disrupts the uniform energy concentration, leading to unpredictable vibrational behavior. The increased spectral noise and the reduced prominence of the 25 Hz peak suggest that random fractures and element failures introduce additional frequency components, reducing the structural coherence and stability.
In the thickness-damaged condition (
Figure 9c,f,i), the primary excitation frequency at 25 Hz persists, though additional higher-frequency components become apparent. This suggests that while the structure retains some of its original vibrational properties, the reduced material stiffness introduces new harmonic responses and secondary vibrational modes. The presence of increased spectral content at higher frequencies implies a deviation from the pure resonance observed in the healthy state. Notably, Sensor 2 (
Figure 9f) displays a more complex frequency response, indicating localized weaknesses where vibrational energy is distributed inefficiently. These additional frequency peaks highlight areas of concern where the structure’s ability to maintain a stable resonance is compromised.
The overall findings confirm that the PSD analysis effectively differentiates between the three structural conditions by identifying variations in frequency distribution and power concentration. The results demonstrate that structural damage leads to significant changes in vibrational energy dispersion, with random damage introducing the most erratic response, while thickness reduction results in modified but still detectable frequency shifts. These findings reinforce the capability of piezoelectric sensors and PSD analysis in detecting structural degradation, making them valuable tools for real-time structural health monitoring.
Comparing the three sets of results, the healthy structure exhibits the most stable and consistent sensor response, indicating uniform vibrational behavior. In contrast, the thickness-damaged structure introduces moderate irregularities, suggesting localized changes in stiffness and energy distribution. The randomly damaged structure, however, displays the highest level of signal variability, reflecting the unpredictable and non-uniform nature of the damage. These findings demonstrate how different damage types influence piezoelectric sensor outputs, with random damage causing more erratic and less predictable signal fluctuations compared to the more systematic deviations observed in the thickness-damaged case.
While
Figure 9 provides a comprehensive overview of the power spectral density (PSD) results across all sensors,
Figure 10 focuses specifically on a single sensor (Sensor 2) to offer a more detailed perspective on how structural damage alters the frequency response. By isolating the response of one sensor, we can better observe localized variations in frequency power distribution under different conditions. The use of dashed black markers and solid green threshold indicators enhances the understanding of how energy shifts across frequency bands due to structural degradation, emphasizing the sensitivity of piezoelectric sensors in detecting vibrational changes. These results further validate the effectiveness of PSD in identifying structural health conditions and distinguishing between different types of damage.
In the healthy condition (
Figure 10a), the PSD plot exhibits a well-defined peak at 25 Hz, corresponding to the base excitation frequency. The concentration of vibrational energy at this frequency, with minimal dispersion, indicates a stable structural response where the structure efficiently transmits energy without significant losses or irregularities. The dashed black threshold line marks the upper power level, while the solid green threshold line establishes a lower bound, highlighting that the power remains concentrated around 25 Hz with minimal noise outside this range.
In contrast, the randomly damaged condition (
Figure 10b) reveals a noticeable redistribution of energy. The intensity of the 25 Hz peak is significantly reduced, and energy spreads across a broader frequency range. This behavior suggests that random cuts and breaks disrupt the uniformity of the structure, leading to irregular vibrational modes. The dashed black threshold line, which previously captured the well-defined peak in the healthy condition, now shows a more erratic power distribution, indicating increased structural instability. Additionally, the solid green threshold line reveals that energy levels at lower frequencies have increased, further confirming the presence of new vibrational components induced by structural irregularities.
For the thickness-damaged condition (
Figure 10c), the 25 Hz peak remains visible, but additional frequency components and noise emerge at higher frequencies. These secondary peaks suggest that the modifications to the structure introduce harmonics and secondary vibrational modes, altering its natural frequency response. The dashed black threshold line indicates an expansion of power distribution beyond the 25 Hz peak, while the solid green threshold line captures increased baseline fluctuations, reflecting the structure’s reduced ability to sustain a pure vibrational mode. This increase in frequency content highlights the complex resonance behavior induced by the reduced thickness of structural elements.
The Short-Time Fourier Transform (STFT) results in
Figure 11 provide a detailed time-frequency representation of the vibration signals from all three sensors under healthy, randomly damaged, and thickness-damaged structural conditions. This visualization enables the identification of dominant frequency components, their persistence over time, and the presence of broadband energy that may indicate noise or irregular vibrational behavior.
For the healthy condition (
Figure 11a,d,g), the spectrograms display a clearly defined and narrow bright band centered at approximately 25 Hz, which corresponds to the input excitation frequency. This bright and continuous region across time reflects a stable and coherent vibrational response. The surrounding regions remain relatively dark, indicating minimal energy spread across other frequencies and minimal background noise. This pattern is typical of a structurally sound system with strong resonance and minimal disruption.
In contrast, for the randomly damaged condition (
Figure 11b,e,h), the STFT plots show a moderate dispersion of vibrational energy. While the 25 Hz component is still visible, it appears less sharp and more fragmented. Additional intermittent bright spots are observed at various frequencies and times, reflecting the introduction of irregular secondary vibrational modes due to random cuts and structural discontinuities. However, these changes are localized and occur in a somewhat structured manner, suggesting altered dynamics rather than a generalized increase in background noise.
The thickness-damaged condition (
Figure 11c,f,i) shows a distinctly different behavior. Although the 25 Hz resonance is still present, the overall spectrogram appears smeared with a widespread presence of low-to-moderate intensity energy across a broad frequency range and throughout the duration of the signal. This results in a less defined contrast between the dominant frequency and the rest of the spectrum. Unlike the randomly damaged case, where localized frequency shifts are prominent, the thickness-damaged plots exhibit more continuous and elevated background brightness, particularly in
Figure 11f,i. This pattern indicates a general elevation in vibrational energy across frequencies, which is interpreted as increased noise due to reduced material stiffness and a loss of structural damping. This persistent broadband energy is a key distinction from the randomly damaged condition and suggests that noise, defined here as power not localized to a specific frequency, is more dominant in the thickness-damaged state.
In summary, while both damage types introduce complexity to the vibrational response, the thickness-damaged condition is characterized by a higher level of distributed spectral energy, indicating elevated noise levels. This distinction underscores the importance of STFT in revealing nuanced differences in structural behavior and validating the piezoelectric sensor system’s capability to discriminate between varying damage scenarios.
The STFT results demonstrate that in the healthy condition, vibrational energy is well confined to the input frequency, ensuring a stable response. In the randomly damaged condition, energy dispersion and additional frequency components indicate chaotic structural behavior. In the thickness-damaged condition, the presence of harmonics and noise reflects a more complex and less efficient resonance pattern. These findings confirm the effectiveness of STFT in identifying changes in structural integrity and capturing damage-induced variations in frequency content.
To further clarify the scope of this study, it is important to emphasize that this work primarily serves as a proof-of-concept to demonstrate the feasibility of utilizing piezoelectric sensors and signal processing techniques, specifically Power Spectral Density (PSD) and Short-Time Fourier Transform (STFT), for real-time structural health monitoring in residential buildings. The primary objective is to establish that distinct vibrational characteristics associated with different structural conditions can be effectively captured and analyzed using these techniques. At this stage, the visual interpretation of frequency and time-frequency patterns remains a widely used approach in early feasibility studies, as it allows for a clear differentiation between structural conditions without requiring extensive statistical modeling. While additional quantitative statistical measures, such as confidence intervals and hypothesis testing, could further strengthen the analysis, their inclusion falls beyond the scope of this initial investigation. Instead, this study lays the groundwork for future research, which can build upon these findings by incorporating advanced statistical modeling and uncertainty quantification for more comprehensive validation. To reflect this, the discussion and conclusion sections explicitly state that the current study focuses on establishing feasibility rather than conducting a full-scale statistical validation and that future investigations will explore quantitative statistical measures to further validate and refine the methodology. This structured approach ensures that the study remains aligned with its intended objective while providing a strong foundation for continued research in this area.