Innovative Green Technologies of Intensification for Valorization of Seafood and Their By-Products
Abstract
:1. Introduction
2. Valorization of Fish By-Products
3. Emerging Technologies for the Extraction of Bioactive Compounds from Fishery By-Products
3.1. Ultrasound-assisted Extraction (UAE)
3.1.1. Fundamentals
3.1.2. Use of UAE in Fish Industry
3.2. Supercritical Fluid Extraction (SFE)
3.2.1. Fundamentals
3.2.2. Application of SFE in By-Products from Fish Industry
3.2.3. Application of SFE in by-Products from Processing Shellfish
5. Conclusions
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Extraction Technique | Advantages | Drawbacks | Extraction Conditions | Solvents |
---|---|---|---|---|
UAE | Reduction of energy, time and solvent consumption | Can induce lipid oxidation: increasing temperature by cavitation; formation of free radicals by sonolysis; mechanical forces generated by shockwaves and microstreaming. | 25 kHz 200–2450 W 30-60 min | Ethanol, cyclohexane, other organic solvents |
Safe; does not produce toxic compounds | High power consumption | |||
Higher penetration of solvent into cellular material and enhanced release in medium | Difficult to scale up |
By-Product | Source | Bioactive Compound and Product | Extraction Conditions | Main Effects | Ref. |
---|---|---|---|---|---|
Head | Labeo rohita | Oil | UAE: 20 kHz, 40% amplitude, for 5, 10 and 15 min. Enzymatic hydrolysis: Protamex ratio of 1:100 (w/w), 2 h, 150 rpm, 55 °C. | Pretreatments with UAE improved the extraction yield of oil, showing higher oil recoveries (67.48% vs. 58.74 % for SFE and untreated samples, respectively). | [64] |
Scales | Bighead carp (Hypophthalmichthys nobilis) | Gelatin | Temperature: 60, 70 and 80 °C Extraction time: 1 h | Improved technological properties: highest storage modulus (5000 Pa), gelation point (22.94 °C), and melting point (29.54 °C). | [59] |
Bighead carp (Hypophthalmichthys nobilis) | Gelatin | Temperature: 60 °C Extraction time: 1, 3 and 5 h | Extraction yield: 46.67% for ultrasound bath versus 36.39% for water bath. | [63] | |
Shells | Prawns (Macrobrachium rosenbergii) | Chitin | Extraction time: 0, 1, and 4 h 0.25M NaOH at solid to liquid ratio of 1:40 (w/v) Power: 41 W/cm. | Decrease of the crystallinity indices and extraction yield of chitin as the time of sonication increased. | [65] |
Skin | Japanese sea bass (Lateolabrax japonicus) | Collagen | UAE: 20 kHz, 80% amplitude, 0.1 M acetic acid, 3 h. | UAE did not alter the major components of collagen (α1, α2 and β chains). | [60] |
Whole fish | Mackerel | Proteins | ISP: Isoelectric solubilization precipitation. UAE: 40 kHz, 60% amplitude, 0.1 M NaOH, 10 min. | Significant increase of protein recovery, recovering more than 95% of total protein from mackerel by-products. | [66] |
Extraction Technique | Advantages | Drawbacks | Extraction Conditions | Solvents |
---|---|---|---|---|
SFE | Green extraction Technique. No need for organic solvent, and therefore the extract is very pure. Lipids can be used immediately | Very expensive and complex equipment operating at elevated pressures | 25–40 MPa 40–80 °C CO2 flow > 2 mL/min 45 min-6 h | Co-solvent: Ethanol |
Maintain the quality of the final product. Low operating temperatures (40–80 °C) | No polar substances are extracted | |||
Free of heavy metals and inorganic salts | High power consumption | |||
Very effective because of its low viscosity and high diffusivity. Fast and high yield |
By-Product | Source | Bioactive Compound and Product | SC-CO2 Conditions | Outcomes | Ref. | |
---|---|---|---|---|---|---|
Canned by-product | Tuna | Oils (volatiles) | Temperature ≥ 40 °C Pressure ≥ 25 MPa CO2 flow ≥ 10 kg/h Extraction time: 3 h | Extracted oils showed better conditions, quality (type of compounds and indicators of lipid oxidation) and yield. | [78] | |
Caviar, fillet and viscera | Carp (Cyprinus carpio L.) | Oil (MUFA and PUFA) | Temperature: 40, 50 and 60 °C Pressure: 200, 300, 350 and 400 bar CO2 flow: 0.194 kg/h Extraction time: 180 min | Omega-enriched fish oils (DHA and EPA). High yields, above 50 g/100 g in viscera, which are similar to those obtained with petroleum ether. | [79] | |
Fish meal | n.a. 1 | Oil (MUFA and PUFA) | Temperature: 25–80 °C Pressure: 10–40 MPa CO2 flow with ethanol: 9.5 g/min | High reductions of fat (90%). Extract with a lighter colour due to astaxanthin extraction. | [77] | |
Head | Thunnus tonggol | Fatty acid (omega 3 and omega 6) | Temperature: 65 °C Pressure: 40 MPa CO2 flow with ethanol: 3 mL/min Extraction time: 2 h | SC-CO2 (co-solvent) is a good technique to extract omega3/6 after fractionations of oil. | [80] | |
PUFA | Temperature: 65 °C Pressure: 40 MPa CO2 flow with ethanol: 2.4 mL/min Ethanol flow: 0.6 mL/min Extraction time: 120 min | Good quality of extracted PUFA-rich fraction, even 60 days after storage. | [81] | |||
Heads and tails | Sardine | DHA and EPA | Temperature: 75 °C Pressure: 300 bar CO2 flow: 2.5 mL/min Extraction time: 45 min | Increase of the extraction yields: DHA (59%), EPA (28%). | [44] | |
Liver | Tuna | Fatty acids | Step of freeze-drying (12h) Temperature: 40 °C Pressure: 35 MPa Continuous CO2 flow: 3mL/min (at 20 °C) Extraction time: 4h | High quality and excellent yield obtained 98.45%. | [82] | |
Muscle | Mackerel | Vitamins | Temperature: 45 °C Pressure: 15–25 MPa CO2 flow: 27 g/min Extraction time: 2 h | High extraction of vitamins A, D2, D3 and α-tocopherol | [83] | |
Muscle, bone and skin | Salmon | Oil (PUFA) | Temperature: 45 °C Pressure: 250 bar CO2 Flow: 27g/min Extraction time: 3 h | Premium quality oil of physical, biochemical and biological properties. Yield 76.12 %–86.99%. | [84] | |
Muscle | Mackerel | Oil (EPA and DHA) | Temperature: 45 °C Pressure: 15–25 MPa CO2 flow: 27 g/min Extraction time: 2 h | The extracted oil presented significant contents of PUFAs (EPA, DHA). Higher stability compared with n-hexane extracted oil. | [83] | |
Off-cuts | Hake (Merluccius capensis– Merluccius paradoxus) | Oil (omega-3 fatty acids) | Temperature: 313 K Pressure: 25 MPa CO2 flow: 880 kg/m3 | PUFA extraction. Reduction of fish oil oxidation. Reduction of certain impurities. Co-extraction of some endogenous volatile compounds. | [85] | |
Orange roughy (Hoplostethus atlanticus) | ||||||
Salmon (Salmo salar) | ||||||
Liver | Jumbo squid (Dosidicus gigas) | |||||
Skin | Mackerel (Rastrelliger kanagurta) | Oil (PUFA) | Temperature: 45–75 °C Pressure: 20–35 MPa | Continuous: Pressurized (5 min, CO2 flow 2 mL/min | Yield very close to those obtained with the Soxhlet technique. | [86] |
Co-solvent technique: CO2 and ethanol (80%–20% at 2 mL/min) for 6 h | PUFA constituents of co-solvent, soaking and pressure swing techniques were similar to the Soxhlet method. | |||||
Soaking: Samples soaked with pure CO2 for 10 h then extracted for 6 h | The largest recoveries of PUFA, especially the ω-3 family, were achieved from the soaking and pressure swing techniques at 35 MPa and 75 °C. | |||||
Pressure swing: Samples pressurized (CO2) (2 h, extracted 3 h | ||||||
Viscera | Squid (Todarodes pacificus) | Enzymes | Temperature: 35–45 °C Pressure: 15–25 MPa CO2 flow: 22 g/min Extraction time: 2.5 h | Thermal stability of enzymes was slightly higher than n-hexane-treated squid viscera. Denaturation of proteins did not occur. | [87] | |
Amino acids | SFE: Temperature: 35–45 °C Pressure: 15–25 MPa CO2 flow: 22 g/min Extraction time: 2.5 h | SWH: Temperature: 180–280 °C Pressure: 0.101–6.41 MPa Extraction time: 5 min | Positive effects of the use of SFE as a pretreatment method. Amino acids were 1.5 times higher than those obtained in non-deoiled samples. | [88] | ||
Lecithin | Temperature: 35–45 °C Pressure: 15–25 MPa CO2 flow: 22 g/min Extraction time: 2.5 h | Extraction yield was higher at the highest temperature and pressure (0.34 g/g squid viscera at 45 °C and 25 MPa). Lecithin that was isolated had in its composition some polyunsaturated fatty acids (EPA and DHA) with a high oxidative stability. | [89] | |||
Common carp (Cyprinus carpio L.) | PUFA | Temperature: 40, 50 and 60 °C Pressure: 200, 300, 350 and 400 bar CO2 mass flow: 0.194, 0.277 and 0.354 kg/h Extraction time: 30, 60, 120 and 180 min | Adequate for the isolation of bioactive components. Positive impact on the total yield and extraction time. | [90] |
By-Product | Source | Bioactive Compound | SC-CO2 Conditions | Outcomes | Ref. |
---|---|---|---|---|---|
Head, shells and tails | Brazilian redspotted shrimp (Farfantepenaeus paulensis) | Lipids and carotenoids | Temperature: 50 °C Pressure: 30 MPa CO2 flow: 4.2 × 10−5 kg/s Extraction time: 20 min Solvent for compounds recovery: n-hexane | Increase extraction yield: Astaxanthin (36%) | [95] |
Temperature: 50 °C Pressure: 30 MPa CO2 flow with ethanol: 8.3 × 10−5 kg/s Ethanol flow: 4.4 × 10−6 kg/s Extraction time: 200 min Solvent for compounds recovery: n-hexane | Increase extraction yield: Astaxanthin (57.9%) | ||||
Temperature: 43 °C Pressure: 370 bar CO2 flow: 1.5 L/min Extraction time: 200 min Solvent for compounds recovery: n-hexane | Increase extraction yield: Astaxanthin (39%) | [96] | |||
Northern shrimp (Pandalus borealis Kreyer) | PUFA | Temperature: 40 °C Pressure: 35 MPa CO2 flow: 3-5 L/min Extraction time: 90 min | Lower yields (137 mg oil/g) than those obtained in organic solvent extraction. Higher contents of total fatty acid content (795 mg/g), DHA (8%), EPA (7.8%). | [94] | |
Liver | Rock lobsters (Jasus edwardsii) | PUFA and vitamins | Temperature: 50 °C Pressure: 35 MPa Continuous CO2 flow: 0.434 kg/h Extraction time: 4h | Enrichment in PUFAs (DHA, EPA) vs. Soxhlet extraction. Reduction in the amounts of toxic heavy metals. | [97] |
Shell | Crawfish | Pigments | Temperature: 50–70 °C Pressure: 13.8-31.0 MPa CO2 flow: 1.0–1.5 L/min Co-solvent: 10% ethanol | Increase extraction yield: Astaxanthin (197.6 mg/kg) | [98] |
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Al Khawli, F.; Pateiro, M.; Domínguez, R.; Lorenzo, J.M.; Gullón, P.; Kousoulaki, K.; Ferrer, E.; Berrada, H.; Barba, F.J. Innovative Green Technologies of Intensification for Valorization of Seafood and Their By-Products. Mar. Drugs 2019, 17, 689. https://doi.org/10.3390/md17120689
Al Khawli F, Pateiro M, Domínguez R, Lorenzo JM, Gullón P, Kousoulaki K, Ferrer E, Berrada H, Barba FJ. Innovative Green Technologies of Intensification for Valorization of Seafood and Their By-Products. Marine Drugs. 2019; 17(12):689. https://doi.org/10.3390/md17120689
Chicago/Turabian StyleAl Khawli, Fadila, Mirian Pateiro, Rubén Domínguez, José M. Lorenzo, Patricia Gullón, Katerina Kousoulaki, Emilia Ferrer, Houda Berrada, and Francisco J. Barba. 2019. "Innovative Green Technologies of Intensification for Valorization of Seafood and Their By-Products" Marine Drugs 17, no. 12: 689. https://doi.org/10.3390/md17120689