1. Introduction
Natural gas hydrates (NGHs) are widely distributed in earth and have been recognized as a potential energy resource [
1]. Currently, the explored and proven NGH reservoirs mainly distribute in the ocean and permafrost, and the reserve in the ocean is far larger than the total reserve in the permafrost [
2,
3]. It is well-known that most of the naturally gas hydrates exist in the form of inclusions within sediment (contains silica sand, sand stone, clays, etc.), with only six percent of NGHs occur in the form of bulk hydrates in nature [
3]. In order to recover natural gas hydrate from seabed sediments, it is important to understand the kinetics of gas hydrate formation and decomposition in marine sediments. The hydrate formation behaviors in porous media are important for the reliable assessment of the feasibility of producing natural gas from the earth’s gas hydrate reservoir and the application of the hydrate formation method. In addition, the secondary hydrate formation was observed in the gas production from hydrate reservoir through numerical simulation. The secondary hydrates play a role in reducing the effective permeability, resulting in the gas accumulation and a low gas production rate [
4,
5,
6]. This is caused by the gas and water flow toward the upper well in the gas production process, in which the water saturation may change rapidly. Therefore, it is important to study the hydrate formation behaviors in marine sediments with different water saturations.
In regard to the kinetics of bulk hydrate systems, the formation kinetics of the hydrate in the sediments are affected by many factors, including not only the pressure, temperature and the rate constant, but also the specific surface area and the characteristics of host sediment, etc. [
7,
8,
9,
10]. Zhou et al. [
11] measured hydrate formation data in the water-saturated silica sand and achieved a comparatively low conversion (only 11%) of the water to hydrate. They found that particle size distribution plays an important role in hydrate formation, and available void spaces (which are not filled with water) also affect the hydrate formation kinetics. Linga et al. [
12] also reported the data of hydrate formation in silica sand bed (particle size 329 µm) and they achieved 74% water to hydrate conversion in a (spatially) heterogeneous manner. Liu et al. [
13] found that the methane hydrate formed in silica sands has the similar characteristics regarding cage occupancy and hydration number with bulk hydrate. The particle size does not have influence on the hydrate composition. Katsuki et al. [
14] observed that the crystal morphology in the porous medium filled with the methane-saturated liquid water depends upon the magnitude of the mass transfer of the methane molecules in the liquid water. Babu et al. [
15] observed a clear hydrate front moving across the bed in a 50% water saturated silica sand bed during the hydrate formation process, and hydrate crystals were observed to form in the interstitial pore space available between the silica sand particles. The water content of the sediments was found to have a significant impact on the formation behaviors of gas hydrates. Fitzgerald et al. [
16] studied the formation behaviors of methane hydrate in the pore space of glass beads at various water saturations. They observed that the hydrate formation displays multistage formation behavior and the hydrate growth rate is higher for systems with the lower initial water saturation. Bagherzadeh et al. [
17] investigated the formation kinetics of methane hydrate in different water saturated silica sand beds (100%, 75%, 50%, and 25%) through magnetic resonance imaging techniques. Faster hydrate formation in a bed with lower water content was observed, which shows that there is a better contact of hydrate forming gas with available water due to the void spaces available in a partially saturated bed, thus resulting in higher water to hydrate conversion. Kumar et al. [
18] studied the effects of different ratios of the silica sand and clay, and the different water saturation on hydrate formation behaviors. It was proven that the presence of the clay reduces the hydrate formation kinetics significantly, and lower water saturation leads to the higher conversion rate of water to hydrate in both of the pure sand bed and the sand-clay mixture bed.
In 2007, China announced the first time to recover gas hydrate samples at the water depth 1500 m and 200 m below seafloor level in the Shenhu area, south of the Pearl River Mouth Basin [
19]. Sun et al. [
20] found that the equilibrium temperature of methane hydrate in the sediment sample from the South China Sea with in situ pore water was decreased compared to the bulk hydrate, and it was controlled by the pore water ions. In our previous work, the equilibrium formation conditions of methane hydrate in different samples of marine sediments were measured. It was found that the equilibrium hydrate formation pressure increases with the decrease of the water saturation in the sediments at a given temperature [
21]. Till now, compared to the studies of the equilibrium conditions, most of the studies of the hydrate formation kinetics were carried out in pure silica sand and glass beads in the lab. There is few studies on the hydrate formation behaviors in marine sediments.
In the present work, to provide the experimental data for using in future hydrate exploitation from marine sediments, and to gain a better understanding of the hydrate formation properties in marine sediments with different water saturations, we have performed experiments and investigated the formation behaviors of methane hydrates in marine sediments from the South Sea of China. The experiments were carried out in the temperature range of 274.15–281.15 K and the initial formation pressure of 14.4 MPa.
3. Results and Discussion
Table 4 summarizes the experimental conditions and results in detail, including the hydrate formation pressure, formation temperature, water saturation, moles of methane enclosed into the hydrate, and water to hydrate conversion at the end of the experiments. The experiments were performed in marine sediments with the water saturation of 30%, 40%, 45% and 50% in isochoric conditions.
Figure 3 represents the data of the pressure drop and the temperature change for methane hydrate formation conducted in the marine sediments with the water saturation of 40% at different formation temperatures under the initial formation pressure of 14.4 MPa (experiments 4, 5a, 6 and 7).
Figure 4 gives the comparison of gas uptake (water to hydrate conversion) corresponding to the experiments given in
Figure 3. As shown in
Figure 3 and
Figure 4, the gas uptake rate and the final gas uptake increase with the decrease of the formation temperature, and the formation duration decreases with the decrease of the formation temperature. It is also worth noticing that the pressure curves exhibit a smoother trend. No multistage was observed in the hydrate formation process at the water saturation of 40%. Because the equilibrium hydrate formation pressure increases and the driving force of the hydrate formation decreases as the temperature increases, it should be caused by the difference of the driving force for the hydrate formation [
24]. As shown in
Table 4, the final water conversion in the experiments at the water saturation of 40% only ranges from 35.98% to 48.98%. As shown in
Figure 3, the stable pressure for experiments 4, 5a, 6 and 7 are 12.44, 12.50, 12.52 and 12.75 MPa respectively. As calculated by Li et al. [
24], the equilibrium formation pressure for bulk methane hydrate at the temperature of 276.15 K is only 3.50 MPa. It can be seen that, the pressure inside the crystallizer gradually decreases and reaches stable at a higher pressure than the equilibrium hydrate formation pressure for bulk hydrate, resulting in a relatively lower water conversion to hydrate. The final water conversion in these experiments is much lower than that in the work of Linga et al. [
12], in which more than 74.0% of water conversion to hydrate was achieved in all experiments conducted in silica sand bed at 4.0 and 1.0 °C. The low water conversion in these experiments may be due to the higher equilibrium hydrate formation pressure in marine sediments than that in silica sand. In porous media, the water has three states, which are bulk water, bound water and surface water in confined space. It was found that the bound water and surface water have lower activity than bulk water, resulting in the higher equilibrium hydrate formation pressure [
26]. In the study of Linga et al. [
12], the silica sands with the BET surface area of 0.3499 cm
2/g and an average diameter of 329 µm were used in the experiments. It has been found that the equilibrium hydrate formation pressure in silica sands is same to bulk hydrate [
27]. In this study, the surface area of the marine sediments is 16.412 m
2/g, which is much larger than that of silica sands. Because the specific surface area of the marine sediments is very large and consequently more water should contact with the surface of the marine sediments, resulting in the formation depression of the hydrate in sediments [
21,
28]. In our previous work, the low conversion of water to hydrate was also found in silica gels with different pore diameters of 9.03, 12.95, 17.96 and 33.2 nm. The highest water conversion of 42.63% is obtained at the initial formation pressure of 9.4 MPa and the formation temperature of 276.15 K in the silica gels with the mean pore diameter of 33.2 nm [
22]. It was found that the final conversion of water to hydrate increases with the increase of the pore size due to that the equilibrium hydrate formation pressure decreases with the increase of the pore size.
For the bulk hydrate, the equilibrium hydrate formation pressure is 2.90 and 4.24 MPa at the temperature of 274.15 and 278.15 K, respectively. Compared to the bulk hydrate, the final pressure the has a small increase with the increase of the formation temperature, as shown in
Figure 3. A possibility is that the stable pressure increases with the increases of the hydrate saturation and the water conversion. Another possibility is the very slow solid body diffusion of methane through a gas hydrate layer that builds at the gas–water interface and will not allow measuring any further conversion on the timescale of lab experiments.
Figure 5 shows the hydrate formation rate in the experiments 4, 5a, and 6 calculated by using Equation (2). It can be found that the hydrate formation rate increases with the decrease of the formation temperature. For the experiments 4 and 5a, the hydrate formation rate is low at the beginning. From
Figure 3, it can be seen that the temperature in the crystallizer is much higher than the bath temperature at the beginning due to the temperature increase in the gas injection process, may resulting in a low rate of the hydrate formation. In addition, the delay in oversaturation of gas in water to be reached and the stochastic nature of gas hydrate formation may result in the lower hydrate formation rate in the beginning stage. With the temperature decrease due to the heat transferred from the crystallizer to the water bath, the hydrate formation rate increases. Subsequently, the gas uptake rate in all experiments decreases gradually as the pressure decreases. As shown in
Figure 5, the hydrate formation rate in different experiments drops sharply and gets down to zero at about 150 min. However, the hydrate formation duration is longer at the lower formation temperature, but the hydrate formation rate is very low in the later stage.
Figure 6 shows the gas uptake profiles during hydrate formation at various water saturations of 30%, 40%, 45% and 50% (experiments 2a, 5a, 9, and 12a) under the conditions of 14.4 MPa and 276.15 K, respectively. As observed, the gas uptake rate at the beginning in the experiments at different water saturations shows significant difference. The gas uptake rate at the water saturation of 45% and 50% is significantly lower than that at the water saturation of 30% and 40%. Both the hydrate formation rate and the final gas consumption at the water saturation of 40% are higher than those at the water saturation of 30%, but the formation duration is shorter. For the experiments at the water saturation of 45% and 50%, the hydrate formation process can be divided into two periods. It is different from that at the water saturation of 30% and 40%, which has no obvious multistage of the hydrate formation. For a typical example, the first period of experiment 9 is from the initial time to Point A. In the first period, the hydrate forms at a fast rate, which is consistent with that in marine sediments with water saturation of 30% and 40%. The second period is from Point A to the end of the experiment. In the second period, the hydrate formation rate is much lower than that in the first period and decreases gradually as the hydrate formation processes. It also can be found that the hydrate formation rate at the water saturation of 50% is lower than that at the water saturation of 45% in the second period. Because the hydrate formation duration is so long in the experiments at the water saturation of 45% and 50%, the formation processes were not over at the end of the experiments. However, it can be seen that the final gas consumption should be higher than that at the water saturation of 30% and 40%; this is due to the lower equilibrium hydrate formation pressure and higher driving force for the hydrate formation for the experiments at the water saturation of 45% and 50%.
Kumar et al. [
18] and Chari et al. [
29] have reported that the hydrate forms faster in the sediments with lower water saturation. The experiments of Kumar et al. [
18] and Chari et al. [
29] were performed in the silica sand with the size distribution of 30–400 µm and spherical silica particles with the diameter of 30–70 µm, respectively. The contact area between gas and water in sediments for the hydrate formation is reduced due to the higher proportion of water in the void space at the higher water saturation. The hydrate formation occurs firstly at the interface between gas and water, which presents a high hydrate formation rate in the first period. After the rapid formation stage, the gas should diffuse through the hydrate layer into the inner of the bed to form the hydrate with the water molecules in the second period. Higher water saturation means higher proportion of the free water and less void space and tortuous pathways in the marine sediments, resulting in lower diffusion speed of methane gas. Therefore, the hydrate formation rate decreases with the increase of the water saturation from 40% to 50%. The phenomena are same to that in the experiments of Kumar et al. [
18] and Chari et al. [
29]. However, different from the silica sand, the equilibrium hydrate formation pressure in marine sediment increases as the water saturation decreases for a given temperature [
21]. In marine sediments with the water saturation of 30%, the gas diffusion speed in sediments is enough high, and the equilibrium hydrate formation pressure also affects the hydrate formation rate. Therefore, both the hydrate formation rate and the final gas consumption at the water saturation of 30% are lower than those at the water saturation of 40% due to the higher equilibrium hydrate formation pressure. It can be concluded that, for the equilibrium hydrate formation pressure and the gas diffusion speed, both affect the hydrate formation rate in marine sediments, and the hydrate formation in marine sediments at different water saturation levels presents different mechanisms.
Figure 7 gives the temperature change profiles during the hydrate formation in the experiments shown in
Figure 6. As shown in
Figure 7, the temperature in the crystallizer is much higher than the bath temperature at the beginning of the experiments due to the temperature increase in the gas injection process. The initial temperature for different experiments shows some difference, which may be due to the different circumstance temperature and the gas injection rates. It can be seen that the temperature inside the crystallizer in the experiments at the water saturation of 40% decreases most slowly, even the initial temperature is lower than that in other experiments. It should be due to the fastest rate of the hydrate formation at the water saturation of 40%. The temperature inside the crystallizer decreases more slowly for the experiment with higher hydrate formation rate. It illustrates that the heat released from the hydrate formation has the significant effect on the temperature change in the sediments [
12].
Figure 8 represents the gas uptake curves along with temperature profiles of the repeated experiments at the water saturation of 40%. The gas uptake curves of the repeated experiments at the water saturation of 30% is also given in
Figure 8. The formation temperature and initial formation pressure are 276.15 K and 14.4 MPa, respectively. As shown, the pressure change and the gas consumption rate show a good repeatability of the hydrate formation experiments at the water saturation of 30% and 40%.
Figure 9 represents the gas uptake curves of the experiments at the water saturation of 50%, the initial formation pressure and the formation temperature are 14.4 MPa and 276.15 K, respectively. As a comparison, the gas uptake curve of the experiment at the same pressure and temperature conditions at the water saturation of 45% is also given. As shown in
Figure 9, the repeated experiments at the water saturation of 50% are not as good as that at the water saturation of 40%. The average standard deviations for the repeated experiments at the water saturation of 30%, 40% and 50% are 0.00053, 0.00069, and 0.00198 mole of water, respectively. A possible explanation is to consider water migration and redistribution which may occur during the hydrate formation and decomposition. As discussed above, for the high water saturation, more free water may present in the voids or interstitial spaces of marine sediments. The free water may transit in the voids or interstitial spaces in the sediments during the formation and decomposition processes, resulting in the change of the gas–water contact area and the tortuous paths in sediments for the gas diffusion. As shown in
Figure 9, the gas consumption in the early rapid formation stage is significantly different for various experiments. It may be due to the free water transition, which changes the contact area of the free water and gas. However, even the hydrate formation rate displays differently in the experiments with the same formation conditions for the water saturation of 50%; it is also lower than that at the water saturation of 45%. The gas–water contact area still seems to be the controlling factor of the hydrate formation rate.