2.1. Description of TEES
In the present study, focusing on ESs assisting medium-size photovoltaic systems (PV), which depend on the daily availability of solar radiation, sensible heat or cold accumulation is practiced. The TEES here proposed is based on three separate systems: a power cycle, a heat pump, and a refrigeration cycle. The heat pump and the refrigeration cycle are working during the charging phase, using solar energy converted into thermal and electric energy.
As shown in
Figure 1 and
Figure 2, during daylight operation the hot and cold reservoirs are charged using respectively a heat pump and a refrigeration unit. After daylight, a power cycle (
Figure 3) operating between the hot, medium temperature, and cold reservoirs produces the necessary power for the community. The hot and cold reservoirs are available for flexible energy use: hot sanitary water and heating can be assisted by the hot and/or medium temperature reservoir, while in hot periods the cold reservoir can be connected to the domestic comfort cooling network.
The schematic of the heat pump cycle is shown in
Figure 1. The purpose of the heat pump cycle is to restore the required sensible heat in the HWHR. To achieve the required temperature level (145 °C), the proposed heat pump works with the architecture of a supercritical CO
2 cycle. The use of a supercritical cycle, which is mostly due to the required temperature levels, allows a proper matching of the heat capacities of the stored water (pressurized at 1800 kPa) and of the heat pump working fluid (supercritical CO
2).
With respect to a traditional heat pump, an expander is proposed in place of the throttling valve (21–22), which allows an increase in COP values [
16]. Moreover, the heat pump cycle is deeply integrated with solar panels and PV collectors. Specifically, the evaporator temperature is determined by the operation of the thermal collectors of the solar field, through a three-way valve, which also allows the setting of the optimal temperature of an intermediate hot reservoir (IHR).
Finally, the required compressor work (23–24, partly supported by the expander), is provided by a PV array, which thus allows a complete solar TEES integration.
The schematic of the refrigeration cycle is shown in
Figure 2. The objective of the refrigeration cycle is to restore the cold energy in the CMCR, reducing the temperature of the water-ethylene glycol mixture, taken from the CMHR. The presence of a low-temperature cold storage is of paramount importance if suitable round-trip efficiency is coveted.
The condenser of the refrigeration cycle rejects heat to the environment (0–20). The ambient temperature is a very important parameter for the refrigeration cycle, as lower ambient temperatures allow higher coefficient of performance (refrigeration cycle evaporator-condenser temperature becomes closer). Different fluids (R134a, R717, R1233zd(E), R404a) were investigated as possible choices for the refrigeration cycle working fluid. The most favorable solution resulted in a subcritical R134a cycle. As for the heat pump, operation of the compressor of the refrigeration cycle is provided by surplus power available from the PV solar field.
The opportunity of using a cold storage represents a considerable advantage for the power cycle, as it can work across a higher temperature difference, therefore allowing a superior performance of the power cycle. For this purpose, the use of water mixtures with suitable anti-freeze additives (such as Ethylene Glycol or Calcium Chloride) is recommended. The cold storage is restored to the initial low temperature during the charging mode operation, using the proposed subcritical R134a refrigeration cycle.
The assumed values of the reference variables for the heat pump and the refrigeration cycles are resumed in
Table 1.
The trans-critical CO
2 power cycle (
Figure 3) is a common solution for TEES applications: in fact, CO
2 is particularly attractive for the temperature levels involved (high and low temperature), and the trans-critical choice allows a good matching of heat capacities for the hot resource. The basic idea is to use as far as possible the same components for the heat pump and the trans-critical CO
2 cycle through an appropriate commutation of configuration valves. This mode of operation is certainly affected by the different operational time for storage and power modes and—consequently—by the different mass flow rates; moreover, a solar-aided TEES experiences different heat input conditions throughout the year as well as throughout the day.
The proposed system uses a simple solution of sensible heat liquid reservoirs for the hot and cold storage: even though there are several limitations with this technology, use of simple insulation materials and the possibility of quickly adjusting the mass flow rates in order to match the heat capacities of both charging and discharging cycles make this solution attractive for the power size here considered. An intermediate temperature reservoir (IHR and ICR) charged by solar heat allows preheating of the working fluid, thus enhancing the efficiency of the system.
The selection of the power cycle operating temperatures, as well as the optimal conditions of the hot, intermediate and cold reservoirs (HWCR, HWHR, ICR, IHR, CMCR, CMHR), is the outcome of a parametric analysis, taking into account not only the power cycle but also the two recharging cycles (heat pump and refrigeration cycle).
Water in the additional, intermediate temperature reservoir (IHR) is warmed up to the desired temperature by solar heat during the charging phase. Exploiting heat from the IHR accumulator makes the discharging phase independent of transient meteorological conditions.
Referring to the Hot and Intermediate twin reservoirs, it is possible to place the vessels at different elevation levels to take advantage of buoyancy to design a system using no pumps for fluid displacement. However, at this stage of research, it was assumed that the circulation pumps between all twin tanks should cover a 4-m circuit head loss. The design pumping power for the assemblies was calculated accordingly, and results very limited.
The power cycle operating parameters under design conditions are summarized in
Table 2.
A crucial issue when considering a system that relies solely on an energy source of intermittent availabilitysuch assolar radiation is its control management. In the present case, the system is preliminarily assessed assuming that it should be able to provide a constant power output for a limited time in the evening (e.g., 1 h), but control should indeed address complete daily resource and load management in a practical application. In particular, the charging phase is burdened with considerable deviations from design loads in the early morning and evening hours, as is typical for all systems relying on the solar resource. Several control paths could be tested and then potentially implemented. In the early morning and late afternoon operation, compressors could be supported by a small-capacity battery pack, or use limited grid assistance. Moreover, the compressors can be equipped with a variable-speed drive to follow the variable load conditions; and multiple parallel-arranged sets of compressors can be proposed for TEES systems of large capacity, with step-by-step load control. An automated control system based on control routines adapting the operational parameters (pressures, temperatures) to changing conditions can also be proposed. As stated before, the aim of this paper is to evaluate the possible application of solar energy-integrated TEES and to demonstrate its performance and individuate a pathway for possible improvement. In this light, control issues are not explicitly dealt at the present stage of research.
2.2. Power Cycle-Thermodynamic Model Equations
In the following, the main model equations are presented only for the power cycle, as the heat pump and refrigeration cycle are conventional units (with the main novelty of solar-thermal assistance for the heat pump, which is dealt in the following).
The operation of the power cycle is determined in terms of heat input by the pre-set conditions at the HWHR in terms of flow rate
as shown in Equation (1):
Knowing the conditions of the hot resource and assuming the minimum possible temperature difference, it is possible to calculate the working fluid flow rate through Equation (2).
The temperature and enthalpy conditions at point 11 are defined by the heat extraction from the solar field resource Equation (3), which allows an increase of the system efficiency, as the working fluid is pre-heated before the high-temperature heat exchanger:
The turbine power output is obtained through the application of Equation (4), assuming a turbine isentropic efficiency of 0.9 at design point:
The application of energy balance at the re-heater Equation (5), assuming a re-heater efficiency of 0.8, allows setting of the re-heater heat duty:
where h
7 min is evaluated at T
7 min = T
9 and p
7 = p
6.
The CO
2 supercritical condenser is cooled using the cold stored in the reservoirs, thus allowing the setting of the low-pressure level of the discharging cycle Equation (6):
which, once T
4 and T
3 are given, can be solved for
. Finally, the calculation scheme of the cycle is closed by the calculation of the trans-critical CO
2 pump through Equation (7), assuming a pump isentropic efficiency of 0.8:
Furthermore, it is possible to calculate the required volumes of the reservoirs: one hour of power cycle autonomy is assumed. Their size should satisfy the heat demand of three cycle heat exchangers. The sizing of the reservoirs volume is also fundamental for the off-design analysis.
Once all the temperatures, flow rates, and heat duties are known, the heat exchangers sizes are determined by means of the Péclet Equation (8).
2.3. Solar Integration
Solar integration with the TEES uses a combination of thermal and photovoltaic conversion. Solar thermal collectors are supporting the evaporator in the heat pump system and, simultaneously, are charging the intermediate reservoir (IHR). Meanwhile, PV panels are providing electric energy to drive compressors in the heat pump and refrigeration cycles sections. At the design stage, a crucial issue is the sizing of both the solar thermal collectors and the PV fields. Their energy output is strictly dependent on the local meteorological conditions. Knowing these for a chosen location, the desired size of the two fields can be determined. The sizing was done through a one-reference-day quasi-dynamic model approach for the given location.
A commercially available flat-plate solar collector was considered for the solar-thermal field. The efficiency of solar collectors (
) depends on incoming radiation (
), ambient temperature, and working fluid temperature increase; applying the typical 2
nd order Bliss-equation [
17]:
The coefficients
,
and
(
Table 3) are commonly provided by the manufacturer of the collector. ΔT is the temperature difference between the average Heat Transfer Fluid (HTF) temperature and the ambient temperature. The HTF inlet and outlet temperatures are assumed as known at the design conditions.
The useful heat gain from the solar field is shared between the heat pump evaporator demand and the IHR tank. In this last stage, water is warmed up to a fixed temperature to be used during the power cycle operation. The solar-thermal field arrangement was shown in
Figure 1 together with the heat pump assembly.
The solar field surface A and, thus, the number of solar collectors, was found iteratively requiring that the daily solar heat yield can satisfy the heat pump and IHR tank energy needs. The applied procedure is summarized in the set of Equations (10) and (11). The procedure is formally started at 7 a.m., but depending on the month and weather conditions the effective heat accumulation can begin later. It is assumed that collectors are arranged in parallel in 10 equal rows. Thus, the task is to calculate the number of collectors in a row:
The amount of heat required by the heat pump evaporator is a function of HWR volume. The design conditions of the main cycle determine the need for warming and moving the total volume of water, which also depends on the charging time (
). On the other hand, the solar-thermal input should also assure warming the water in IHR tank to the required temperature. Considering these constraints, both the number of solar collectors and the charging time can be determined. The design assumptions for this section are collected in
Table 3.
At the same time, the number of PV panels to satisfy the net compressors power must be defined. Commercially available polycrystalline modules were considered. A TRNSYS (
http://www.trnsys.com/) model provided the power output distribution from one polycrystalline Schott SAPC 165 [
18] PV module for the reference day of May. Knowing the electric energy needed by the compressors during the whole charging time, the number of PV panels required to produce that daily work output can be calculated.
2.4. Off-Design Simulation
The analysis under off-design conditions is of primary importance for solar energy conversion systems to evaluate the dynamic behaviour of the whole system and the performance over the year. Once all the components are sized, the off-design analysis investigates the capability of the charging cycles to load the reservoirs under variable meteorological conditions. The off-design analysis is built upon a time-forward simulation, which requires a time discretization. The evolutionary variable time step (
) is physically determined as the time needed by the volume of HTF to flow through the solar field arranged in 10 rows (represented by the calculated length L).
The velocity
is calculated step by step from the mass flow rate in the single collector considering an average density of the HTF and the solar collector pipe diameter, as in Equation (14). This estimate is indeed simplified, and it assumes that the HTF velocity in one single collector is maintained in the whole solar field.
Knowing the hourly meteorological conditions (i.e., the solar radiation on the inclined collectors’ surface), the simulation starts at 7:00 with the solar field warming-up cycle. It is assumed that the initial temperature of the HTF is 40 °C (thanks to the insulated intermediate ICR reservoir where water is stored after the last heat delivery from the power cycle). The HTF circulates in the closed-loop solar field until the outlet temperature reaches 95 °C. At this temperature level, the useful heat gain can be exploited by the heat pump evaporator and IHR tank. The solar field is simulated in a way that the 85/95 °C temperature increase is kept step by step. The temperature difference is controlled by adjusting the mass flow rate in the solar field. Since the mass flow rate is continuously changing and is different from the collector test conditions, a correction coefficient for the efficiency calculation is applied [
17]. Variable mass flow rate of the HTF forces the variation of mass flow rate in the heat pump cycle, while the changing ambient temperature mainly affects the refrigeration cycle. Inlet/outlet temperatures in the heat exchangers are iteratively calculated knowing the heat exchangers geometry and estimating the heat transfer coefficients.
Once the charging period simulation is over, it is possible to apply the off-design analysis of the power cycle. Since the conditions during the off-design charging period are different from design conditions, the volumes of available fluid in the HWR and CMR tanks and the temperature of water in the IHR tank are variable. In the present simplified model (disregarding the actual daily load profile), the mass flow rate of hot water flowing from HWR was kept the same as under design conditions (1 kg/s), and the discharging time period (corresponding to the operation of the power cycle) is consequently calculated. During this time, the whole volume of water from HWR is discharged. Variable conditions at the condenser and solar pre-heater determine the parameters of the power cycle. The mass flow rate in the power cycle is also variable in time, and this influences the turbine performance: to evaluate the turbine efficiency under off-design conditions, a simplified correlation proposed by Fiaschi et al. [
19] after Latimer [
20] was adopted. The efficiency of the turbine is obtained calculating the off-design value of the work coefficient
, through an interpolated polynomial, which was obtained from the fitting of the data provided in [
20]. The work coefficient is computed through the classical non-dimensional characteristic curve of the turbine, which connects the work coefficient to the mass flow rate
. Therefore, the off-design value of the turbine efficiency can be estimated using the correction for the input value of the ratio
, where
is the work coefficient at design point.
On the whole, the resulting off-design simulation provides an estimate of the performance of the thermo-electric storage system performance over the year; in the present case, two different Italian locations were considered: Crotone and Pantelleria. The year-round operation of the TEES is tested to evaluate how the same system (in terms of assembly, equipment sizing) would perform in 2 different locations, belonging to the same Mediterranean climate group.
2.6. Exergy and Exergo-Economic Models
The exergy analysis combines the First and Second Laws of Thermodynamics, allowing the evaluation of the efficiency of the energy system and the irreversibilities (exergy destructions) of the system components [
21]. Exergy analysis has become one of the most powerful tools for the design and analysis of energy systems and powerplants [
22]. Indeed, the concept of exergy can evaluate the actual thermodynamic value of energy flows.
Here, the exergy of the fluid is calculated for every point of the circuit. Exergy is generally defined as the maximum work obtainable from a system or a process through the interaction with the surrounding environment. The exergy of a j-th flow stream can be determined after [
23,
24] as in Equation (17):
Every component can be described by an exergy balance distinguishing between exergy rates connected with its fuel and product [
23], according to the component exergy balance:
Equation (18) takes into account the exergy destructions and losses, which influence the irreversibility of the system operation. An exergy destruction derives from friction or irreversibility of heat transfer within a defined control volume, while an exergy loss is associated with exergy transfer (waste) to the surroundings. The directly calculated exergy efficiency of a component is defined as the ratio of the daily exergy rate of product to the daily exergy rate of fuel. The indirect definition of exergy efficiency requires the evaluation of exergy destructions and losses. The exergy efficiency can be determined by the following Equation (19):
which can be applied both at component and system level.
In the present case, the only components producing an exergy loss in the system are the air-cooled condenser of the refrigeration cycle and the solar collectors, which represent the only point of heat transfer interaction with the environment.
The exergy analysis was performed both at design and considering the whole seasonal simulation. The round-trip efficiency calculated in terms of exergy is given by Equation (20), which includes all exergy inputs from the solar resource (solar heat as well as PV electricity):
A further relevant step is to evaluate the economic profitability of the TEES; this is dealt in detail applying an exergo-economic analysis leading to evaluation of the cost of the stored electricity produced by the power cycle [
23,
24]. The exergo-economic approach is preferred, because exergy can be regarded in practice as the useful part of energy, and the user should pay only for this part; this is particularly true for ES devices. Consequently, rather than energy, it is useful and rational to assign a cost to exergy. This is the main characteristic of the exergo-economic analysis, which combines exergy and economic analyses by introducing costs per exergy unit [
25] and following the full cost build-up along the whole process.
The approach outlined in [
23,
25] is applied to perform the exergo-economic analysis: for each component k, a cost balance given as in Equation (21) is formulated.
In Equation (18) it is assumed that the cost of exergy loss is zero [
23,
26], as is common practice in exergo-economics.
and
represent the cost rates associated with exergy product and fuel, while
and
mean costs per unit of exergy of product or fuel, respectively.
is the sum of cost rates associated with investment expenditures for the k-th component. Auxiliary equations needed for components balancing are written in agreement with [
23,
27]. Referring to a renewable resource as solar energy, it was assumed that the cost of the exergy associated with solar radiation is equal to zero (i.e., fuel for PV modules, for solar collectors’ field). The cost rate connected with exergy destruction within a component can be evaluated after Equation (22):
An exergo-economic factor, relating the investment cost of component to the sum of the investment cost and the cost of exergy destruction can be calculated:
All calculations were integrated over the day, considering the averaged reference day of each month. To estimate the daily cost of a component, the annual investment cost is first determined, as from Equation (24):
An interest rate ir = 8% and a 20 years lifetime were assumed. The hourly cost is a function of the annual investment cost and of the number of operation hours per year, which is different for the two locations. The daily investment cost of the component varies from month to month and was found multiplying the hourly cost by the daily operational time per day in specific month. The purchase cost of components was evaluated with the help of source data. Costs of heat exchangers, turbine, pumps, compressors were found referring to cost functions in [
15,
28]. Costs were updated to 2018 values, based on CEPCI indexes [
29]. The solar collector cost was estimated after [
30], assuming an area-dependent cost at 210
$/m
2. The PV modules purchase cost is assumed following market analyses presented in [
31] as average 250
$/module. The cost functions used in the economic analysis are listed in
Table 4.
The yearly investment cost of the overall system also includes installation and maintenance. For the sake of simplicity, the total cost of installation, operation, and maintenance is assumed at 20% of the total purchase cost of the system [
23]. The currency exchange rate applied was 0.877 €/
$.