1. Introduction
Voltage waveform distortions exert a noxious effect on various elements of a power system, which in extreme cases may pose a threat to human safety and the environment [
1]. Distorted voltage waveforms generally contain harmonic components. However, in some cases, other undesirable components may occur, namely subharmonics (subsynchronous interharmonics) and interharmonics, which are components of a frequency that are less than the fundamental harmonics or are not its integer multiple, respectively.
One reason for a subharmonic appearance is the work of non-linear loads, such as inverters, cycloconverters and arc furnaces [
2,
3,
4,
5,
6,
7]. For instance, in [
2], a high level of subharmonic contamination was reported in a building with a large number of computers and other non-linear loads situated in the nearby area of steel works. The maximal root of the sum of the squared subharmonic subgroups within the frequency range 5–40 Hz was 0.99% of the fundamental voltage harmonic (for 10-min aggregation time) and the mean value was 0.29%.
Subharmonic contamination also originates from the work of renewable sources of energy [
3,
8,
9,
10], such as wind power stations, photovoltaic plants and wave farms. The level of voltage subharmonics may be especially significant under abnormal working conditions, like the subharmonic resonance of a wind farm [
10]. During an example resonance event, lasting 108 s, the voltage subharmonic of frequency 8.1 Hz reached 1–2% of the fundamental component (based on the additional information received from the authors of [
10]). Subharmonics can also be injected into the power system by induction or by synchronous motors driving a load of pulsating torque [
11,
12]. It is also worth mentioning that periodic voltage fluctuation exerts the same effect on induction motors as the simultaneous presence of voltage subharmonics and interharmonics [
13] and can be regarded as a superposition of both power quality disturbances [
3,
13].
Subharmonic contamination may disturb the work of control systems, light sources, converters, power and measurement transformers, synchronous generators and induction motors [
6]. In induction motors, it causes, among other effects, an increase in power losses and winding temperature, thermal loss of life, torque pulsation and vibration. It should be stressed that even apparently inconsiderable traces of voltage subharmonics may cause excessive vibration and heating of induction motors [
14,
15,
16].
Although voltage subharmonics are an especially detrimental power quality disturbance, the related standards and power quality regulations do not impose a limitation on their values. In the standard EN 50160 Voltage characteristics of electricity supplied by public distribution systems [
17], the following comment appears regarding voltage interharmonics (applying to subharmonics understood as a kind of interharmonic): “The level of interharmonics is increasing due to development of the application of frequency converters and similar control equipment. Levels are under consideration, pending more experience”.
Initial recommendations concerning admissible levels of voltage subharmonics are proposed in [
18,
19]. The recommendations are motivated mostly by voltage subharmonics’ extraordinarily detrimental impact on induction motors. The elaboration of final recommendations requires comprehensive investigations of various harmful phenomena caused by voltage subharmonics, including ones occurring in induction motors with various properties.
The effect of voltage subharmonics on induction machines was examined in [
6,
13,
14,
15,
16,
18,
19,
20,
21,
22,
23,
24,
25,
26]. It should be stressed that these works concern only low-power machines except [
13,
14,
18,
20] and the authors’ preliminary work [
25]. In [
13,
18], the investigations of high-power machines were restricted to thermal loss of life. The appropriate calculations were performed on the basis of a T-type equivalent circuit, which shows significant limitations for the analysis of induction motors under subharmonics [
15,
21]. Furthermore, in [
13], fluctuations of the rotational speed and content of subharmonics and interharmonics in the supply current were analysed. The applied calculation method was based on dq transformation, which also shows significant limitations [
26]. In [
20], speed fluctuations, currents, torque pulsations and input and output power were analysed for a 100-kW under voltage fluctuation of one amplitude and frequency. Numerical calculations were carried out with the finite element method for various winding configurations.
To summarise, in the state of the art, there is a significant gap concerning the effect of voltage subharmonics on high-power induction motors. Above and beyond, in previous works, the problem of elastic-mode torsional resonance under subharmonics was not discussed. It is also worth mentioning that the effect of voltage subharmonics was not compared between machines of similar power and different numbers of poles.
The main purpose of this paper is to initiate research on possible elastic-mode resonance under voltage subharmonics. Additionally, the effect of subharmonics on speed fluctuations, currents, power losses and torque pulsations is analysed. The admissible subharmonic level, determined according to the criterion of machine heating, is discussed. The results of computations with the finite element method (FEM) are presented for a cage induction motor of rated power of 5.6 MW as well as for four motors of rated power of 200 kW and different numbers of poles. The scope of this study is limited to positive-sequence voltage subharmonics. The presented results of investigations should be useful for the elaboration of proposals of modifications of the power quality rules and standards.
2. Torque Pulsations and Resonance Phenomena
Voltage subharmonics cause flow through windings of both current subharmonics and interharmonics [
13,
16] of a frequency (based on [
13]):
where
fih,
fsh and
f1 are the frequencies of current interharmonics, subharmonics and the fundamental voltage component, respectively.
Current subharmonics and interharmonics interact with the magnetic field excited by the fundamental voltage harmonic, and as a result, the electromagnetic torque contains a pulsating component of a frequency (based on [
13]):
Torque pulsations are interconnected with tangential electromagnetic forces, which are the major internal sources of vibration in induction machines under power quality disturbances [
27]. Torque pulsations also cause fluctuations in the rotational speed. As a result, the application of the T-type equivalent circuit for the analysis of an induction machine under subharmonics may lead to large calculation errors [
15,
21].
To compound this problem, speed fluctuations cause a reaction of the electromagnetic torque analogous to the reaction of a torsional spring [
11]. Consequently, for small moments of load inertia and torque pulsations of frequencies close to the natural frequency of the rigid-body mode (
fNr-b), resonance phenomena may occur [
15,
16]. It should be noted that the frequency
fNr-b depends on machine power. For low-power machines, it is usually tens of hertz, and for large machines, it is of a few hertz [
12]. Under rigid-body resonance, speed fluctuations boost current subharmonics and interharmonics, which additionally increase torque pulsations and speed fluctuations. The escalated speed fluctuations result in a further increase in current subharmonics and interharmonics. Consequently, for low-power machines and small moments of load inertia, current subharmonics and interharmonics can reach especially high levels [
15,
16]. Additionally, under rigid-body resonance, particularly high vibration can occur [
16].
Under torque pulsations, elastic-mode resonance [
28,
29,
30,
31,
32] may also appear, in which the elements of a power train act as a twisted torsional spring. The elastic-mode natural frequency can be determined with an experimental method [
29], a dedicated software [
31] or a mechanical dynamic lumped-parameter model [
29,
30,
31,
32]. In the model, a power train is represented by lumped masses connected with springs. It is worth adding that the mechanical model can be replaced with an equivalent electrical circuit [
30] consisting of capacitances, inductances and resistances, representing damping [
29,
30]. As damping is usually low, it can be omitted (based on [
29]) for a rough analysis.
The simplest model of rotating machinery is the one-mass system. The critical speed (
ωc) equals [
31]
where
m is the mass [
31] and
K is the spring constant.
In practice, rotating machinery constitutes a multi-mass system. For such a system, the first critical speed (
ωcmm) can be approximated with Dunkerley’s equation [
31]:
where
ωc1,
ωc2,
ωc3... are the critical speeds of a system containing only mass one, mass two, mass three and so on.
Finally, for a two-inertia system and neglected damping, the natural frequency of the first elastic mode (
fN1e) can be assessed as [
29]
where
Kt is the equivalent torsional stiffness, and
Jm and
JL are the moments of motor and load inertia, respectively.
The first elastic-mode natural frequency is almost always below the grid frequency for large two-pole and four-pole motors driving turbomachinery [
28]. For example, for a four-pole 6 100 kW motor driving a compressor, the natural frequency was 17 Hz [
28]. Furthermore, for a six-pole 500 hp induction motor driving a fan, the natural frequency was reported as
fN1e = 24 Hz and
fN1e = 28.5 Hz depending on the coupling properties [
29]. It should be stressed that elastic-mode torsional resonance causes a multiplication of torque pulsations. According to [
29], torsional excitation may be amplified 50 times. As a result, excessive torsional vibration may lead to material fatigue and the crack of a shaft or a coupling [
28,
29].
In summary, for high-power induction motors, natural frequencies of both rigid-body and elastic-mode resonances may correspond to the frequency of torque pulsations due to subharmonics. Consequently, the resonance could significantly influence undesirable phenomena caused by the power quality disturbance under consideration.
3. Field Models
The research objects are low- and medium-voltage squirrel-cage induction motors produced by Zakład Maszyn Elektrycznych “EMIT” S.A. Cantoni Group (the second author’s company; EMIT). Four of the motors are of power of 200 kW and, depending on the number of poles, are denoted as motor 2-p2, motor 2-p4, motor 2-p6 and motor 2-p8. The fifth investigated motor has a rated power of 5600 kW and is referred to as motor 56-p8 (see
Figure 1 [
33]). Their basic parameters are laid out in
Table 1.
For the purpose of numerical analysis, the ANSYS Electronics Desktop environment (Ansys Electromagnetics Suite 18.0.0) was employed. The 2D models were generated from the RMxprt module on the basis of geometric dimensions and material properties. Winding resistances were assumed on the grounds of heating tests performed at EMIT. It should be noted that the authors had access to construction documentation and the test results of the motors due to the courtesy of the management board of EMIT. A standard Tau mesh (
Figure 2), available in the Ansys Electromagnetics Suite 18.0.0, was used for the calculations. The applied meshes contain 4100 (motor 2-p8)–53,596 (motor 56-p8) triangular elements. Their maximal side dimensions are provided in
Table 2. The integration step was assumed to be equal to 0.1 ms. It is also worth mentioning that total power losses occurring in a motor were assumed to be the sum of the following components calculated by Ansys Electromagnetics Suite: Core Loss, StrandedR and Solid Loss.
The models were parameterised (calibrated) using the experimental data for the sinusoidal supply. Specifically, the rotational speed was pre-set as equal to its value determined during the heating tests of the motors. Then, the conductivity of the rotor cage material was adjusted to achieve equality between the measured and calculated currents. It should be noted that this procedure was used by the second author in the design process of electrical machines. Furthermore, for calculations with variable rotational speeds, the load torque was adjusted to attain current convergence.
On account of the uncertainty of the parameters of the magnetic sheets (mostly), the calculated input power slightly differs from the measured one. The appropriate comparison is laid out in
Table 3 for the 200 kW motors and the computations for variable rotational speeds. For motor 56-p8, the heating test was performed under substitute loading because of the high-rated power, and its model was calibrated using the rated data. It should be noted that due to the high power of the motors, experimental investigations under subharmonics injection would be very costly and difficult and for this reason were not carried out.
Under subharmonic injection, phase voltages can be described with the following dependencies:
where
UphA,
UphB and
UphC are phase voltages;
U1m and
Ush are magnitudes of the fundamental and subharmonic voltage components, respectively; and
f1 and
fsh are frequencies of the fundamental and subharmonic voltage components, respectively.
These phase voltages were set up using the Voltage of the Excitations parameter, available in the Ansys Electromagnetics Suite 18.0.0.
In the subsequent section, the induction motors under subharmonics are analysed using the presented field models.
5. Discussion
The previous proposals of subharmonic limitations [
18,
19] are partly based on the approximate analysis of machine heating. The simplest method to assess windings temperature rise is based on the calculation that it is proportional to the total power losses. At the same time, according to [
15], voltage subharmonics of admissible levels should not cause an increase in windings temperature rise greater than 5%. Consequently, in this study, the admissible value of voltage subharmonics (
Ush_p) is determined so that the total power losses are equal to 105% of Δ
Pnom. The results of the numerical computations are presented in
Figure 7 for NMI. It should be noted that the saddle in this chart corresponds to the peak in
Figure 5b, discussed in
Section 4.3. The least permissible subharmonic level occurs for motor 2-p4 and motor 2-p2. For frequency
fsh = 5 Hz,
Ush_p is merely 0.28% of
Urat. Furthermore, for frequency
fsh > 20 Hz, the value of
Ush_p exceeds 1% of
Urat, even under rigid-body resonance. For comparison, for an exemplary 3-kW induction motor, the value of
Ush_p determined for frequency
fsh_max = 20 Hz (rigid-body resonance) is 0.4% of
Urat [
15]. Generally, high-power machines are less exposed to overheating due to subharmonics than low-power ones are, except for subharmonics of a frequency less than about 10–15 Hz. Contrastingly, voltage subharmonics might cause excessive torsional vibration, leading to the destruction of high-power induction motors.
On the basis of the above considerations, the results of the investigations presented in the previous subsections and [
6,
13,
14,
15,
16,
18,
19,
20,
21,
22,
23,
24,
25,
26], some indications concerning the determination of admissible levels for subharmonics are formulated. From the point of view of induction motors, the levels should be determined on the basis of the analysis of vibration and torsional vibration as well as the heating of high-power induction motors for a frequency
fsh less than about 10 Hz and the heating of low-power induction motors under rigid-body resonance.
Furthermore, in some power systems, extraordinary levels of voltage subharmonics were observed for a short period of time (see
Section 1). At the same time, subharmonics are especially harmful in the case of long-lasting exposure, causing, for example, a thermal loss of motor life or fatigue of power train elements. For that reason, in the authors’ opinion, the power quality standards and rules should specify two limit levels of subharmonics. The first of them should correspond to a long-term admissible value and could be based on 10-min aggregation time. The other one should concern the admissible instantaneous value. It worth mentioning that the proposed solution is based on provisions concerning voltage unbalance, included in the standard ICE 1000-2-4:1994 Electromagnetic Compatibility (EMC), Part 2–4: Environment—Compatibility Levels in Industrial Plants for Low-frequency Conducted Disturbances [
36] (presently withdrawn). Determination of these limit levels requires additional investigation of a simultaneous effect of subharmonics of different frequencies and their harmful impact on various elements of a power system.
6. Conclusions
The effect of voltage subharmonics on an induction motor depends on various agents, including load and machine properties. The highest current subharmonics and increases in power losses are observed in the two-pole and four-pole motors, and the highest torque pulsations occur in the eight-pole motor. Consequently, the machine could be especially exposed to harmful phenomena related to torque pulsations, like vibration and torsional vibration.
Torque pulsations are significantly affected by the frequency of subharmonics. The highest torque pulsations are reported for subharmonics of frequency
fsh < 20 Hz and under rigid-body resonance (
fsh = 37–46 Hz). For subharmonics of the value
Ush = 1% of
Urat and frequency
fsh = 10 Hz (which approximately corresponds to the voltage subharmonics reported in [
10] for a short period of time), the amplitude of torque pulsations is as high as 49% of the rated torque. At the same time, for high-power machines, the frequency of torque pulsations may correspond to the natural frequency of the elastic mode. The possible occurrence of torsional resonance may significantly amplify torsional excitation and lead to the destruction of a motor or power train. For this reason, voltage subharmonics should be considered more harmful power quality disturbances than previous works have indicated and there is a need to carry out in-depth investigations on elastic-mode torsional resonance under subharmonics. Further, additional investigations are required to explain the effect of the constructional details of induction motors on undesirable phenomena under subharmonics, especially torque pulsations.
The presented results of the research also prove there is an urgent necessity to modify power quality rules and standards in order to protect energy receivers against the harmful effect of voltage subharmonics. In the authors’ opinion, two limit levels of subharmonics should be introduced. The first of them should correspond a long-term admissible value and the other one to the admissible instantaneous value. Their determination requires further investigation of harmful phenomena caused by subharmonics.