4.1. Applied Sea Area Velocity Acquisition and Statistical Segmentation
In order to test the practical application effect of the hydraulic turbine performance evaluation system proposed in this article, we firstly sampled the seawater velocity in the actual application sea area. The experimental sea area was located in the area of Xiangshan Shipu in the East China Sea. We set up two flow meters evenly at the sea area test point. We measured flow rate data every 10 minutes. The average value of two flow meters was used as the sea area average flow rate within 10 minutes of the detection period, some data are shown in
Table 4, after long-term sampling, the flow rate data representing the complete cycle of rising and falling tides was obtained, as shown in
Figure 5.
We performed statistical segmentation on the tidal current cycle velocity data, and the maximum seawater velocity was 1.55m/s, and the segmentation unit
should be 0.1. When the velocity was less than 0.6 m/s, the turbine did not start and no test was required. The final sea area velocity segmentation result is shown in
Table 5.
4.2. Turbine Pool Evaluation
The three types of turbines evaluated by the pool were NACA airfoil turbines, thin-wall airfoil turbines and S-type turbines that are currently captured by the current tide, as shown in
Figure 6. According to similarity theory [
29] and the test site conditions, the basic dimensions of the three turbines are designed. Other turbine parameters are set according to the current common dimensions. NACA airfoil turbines and thin-walled airfoil turbines use the same installation platform with a blade radius of 0.55 m; because the S-type turbine is a resistance-type vertical axis for hydraulic turbines, the first two turbine installation platforms cannot be used. We used aluminum profiles to build the installation platforms. The blade diameter was 0.89 m, the height to diameter ratio was 1.2, and the height was 1.07 m, to ensure that the sweeping area S of the three blades was 0.95 m
2. The energy was transferred to the test device through a chain drive with a 1:1 transmission ratio. The basic parameters of the turbine are shown in
Table 6.
The performance evaluation of the water turbine was carried out in a towed experimental pool with a length of 70 m, a width of 4 m and a depth of 2 m. Both sides above the pool were equipped with rails, the trolley was framed on the track, the evaluation device and the water turbine were installed on the trolley, one end of the pool was equipped with a high-power servo motor to drive the sprocket on both sides of the track to rotate synchronously, and the other end of the pool was equipped with a corresponding The driven wheel consisted of a sprocket, a chain and a trolley forming a closed-loop chain drive drag device to simulate water flow to carry out experiments. Since the pool used a drag method to simulate ocean currents, each test had a trailer acceleration section, a constant velocity section, and a deceleration section. Therefore, it was impossible to complete multiple torque control experiments in one test. In this regard, the test was carried out in sequence by controlling different torques at the same flow rate. Each test took the data of the 10–40 s constant speed section of the trailer operation. The sampling device could sample 10 times per second and measure 300 sets of torques data and speed data each time from which the average power of each test was obtained. Eight tests were carried out at each flow rate. The constant torque output of the servo motor controlled the torque of the hydraulic turbine and indirectly controlled the speed of the turbine. The torque control made the turbine tip speed ratio change between 0.6–1.6, with an interval of 0.1. Through the comparison of various torque control tests at each flow rate, the maximum captured power at each flow rate was obtained.
After 240 effective tests, the maximum capture power of the three turbines was determined at each flow rate. By calculating the corresponding power coefficients, as shown in
Figure 7, it can be seen that the power coefficients of the three turbines first increase and then decrease as the flow rate increases. The power coefficient of the S-type turbine is the largest at a flow rate of 0.85 m/s, reaching 0.35, the power coefficient of the thin-walled airfoil turbine is the largest at a flow rate of 1.05 m/s, reaching 0.36, and the power coefficient of the NACA airfoil turbine is at a flow rate of 1.35 m/s. The maximum value is 0.35. It can be seen that various hydraulic turbines have their own corresponding optimal flow rates to make their performance optimal, but the actual sea flow rate is time-varying, and the overall performance of water turbine energy capture needs to consider the actual sea flow rate change and the proportion of time. It can be seen from the figure that the S-type turbine is more suitable for long-term low-velocity waters, NACA airfoil turbines are more suitable for long-term high-velocity waters, and thin-walled airfoil turbines are suitable for waters where the velocity is between the first two.
Combined with the actual sea area flow rate statistics segmentation table, we have drawn the maximum power and time proportion diagram under each flow rate. As shown in
Figure 8, the maximum power is the NACA airfoil turbine at a flow rate of 1.55 m/s, but the time for this high velocity to appear in this area is extremely short. According to Equation (8), the average power of the three turbines under the tidal period are obtained. As shown in
Figure 9,
, considering the actual sea area flow velocity changes, the thin-walled airfoil turbine is more suitable for this sea area. Therefore, the performance evaluation of a hydraulic turbine cannot be based on the optimal performance at a certain flow rate, but should be combined with the actual application sea area flow rate data, and we calculate the average power of the turbine tidal period on a judgment basis, so as to optimize the energy capture efficiency in the application process.
4.3. Turbine Applied Sea Area Tidal
The sea trial of the tidal current turbine was carried out on the ocean power generation platform. As shown in
Figure 10, the platform adopts the form of a catamaran with a platform length of 14 m, a width of 10m, and a height of 6m. It adopts single-point anchoring and can automatically convect to rise. We worked normally at low tide, installed tidal power generating turbines between the two hulls, and evenly arranged 3 independent pressurized water tanks on the lower layers of the hulls on both sides. The water volume of the pressurized water tanks is adjusted by the submersible pump to realize the platform draft control, which is convenient for the disassembly and testing of the water turbine. Since the mounting bracket of the S-type turbine is different from the other two types of turbine, and it is known from the pool experiment that the S-type turbine is not suitable for the experimental sea area, the sea trial only employed the thin-wall airfoil turbine and NACA airfoil turbine experiments. The radius of the sea test turbine was 1.8 m. The basic parameters are shown in
Table 7. As shown in
Figure 10, the power shaft of the turbine installation platform is transmitted to the surface power generation device through a double-row chain. The power passes through the dynamic torque sensor and the speed increaser to drive the permanent magnet generator to rotate. The generated electric energy is connected to the load cabinet, and the torque is controlled by the regulation of the load. The control system is equipped with the power flow energy maximum power tracking control module. During the experiment, the load can be adjusted in real time to obtain the maximum captured power [
30,
31]. In the sea trial experiment, the generator power is not used as the captured power, but the torque and speed are used to calculate the captured power to avoid the influence of the efficiency of the development motor.
During the sea trial, the load was not activated until the flow rate increased and broke through the starting torque, and then the maximum tracking system intervened to adjust the load value to obtain the maximum power; the measurement and control system measures data including flow rate, torque, and speed every 10 min. The experimental record of a tidal current cycle is shown in
Figure 11. It can be seen that the flow velocity is basically less than 1 m/s during the high tide. The performance of the thin-walled airfoil turbine is better than that of the NACA airfoil turbine. When the tide is low, the flow velocity exceeds 1.2 m/s, highlighting the short-term advantages of NACA airfoil turbines. Through calculations, the average power of thin-wall airfoil turbines is 1200.96 W, the average power of NACA airfoil turbines is 1121.44 W,
, which is consistent with the evaluation results of the pool. The trend of the data in the image is in line with the author’s guess when conceiving the paper, and the specific conclusions will be presented in the next section.