1. Introduction
The lifetime of the power transformer is a major factor for the reliability and uninterrupted operation of the electricity grid. Liquid insulation, as well as the paper immersed in dielectric liquid, should provide protection of its windings under the influence of electrical, thermal, and even environmental effects to prevent short circuits and leakage currents [
1,
2]. The mineral oil typically used as dielectric and thermal coolant has certain disadvantages, such as toxicity, high flammability, and reduced lifetime [
3,
4,
5,
6,
7]. Therefore, the first step towards the improvement of transformer insulation is to turn the attention of research to the study of alternatives, such as natural or synthetic ester oils [
7,
8,
9,
10]. The use of ester oils entails, beyond improved properties like biodegradability and higher moisture tolerance, benefits for the transformer itself, essentially aging characteristics, enhanced lifetime, and loading capability [
3,
11,
12].
Nanotechnology has already been used for various subsurface applications [
13,
14,
15,
16]. In liquid insulation, the integration of nanoparticles (NPs) in a base conventional oil volume has been part of recent research in an effort to achieve enhanced dielectric and thermal performance with optimum insulation quantity to recede the size of the transformer [
17]. The term “nanofluid” (NF) was firstly proposed by Choi et al. [
18], indicating a mixture where both the NPs and the base oil contribute to the application providing enhanced thermal conductivity. Since then, a number of reports have appeared in the literature regarding the integration of many different types of NPs in mineral or ester oils achieving improvement not only in thermal but also in dielectric properties based on their type, concentrations, shapes, and sizes [
1,
2,
3,
4,
5,
6,
7,
8,
9,
19,
20,
21,
22].
It has been noticed that the addition of nitrides mainly leads to improvement of thermal properties [
20,
21], while Thomas et al. [
3] indicated that the integration of CaCu
3Ti
4O
12 NPs in 0.050% vol. concentration could lead to thermal conductivity enhancement of the synthetic ester oil by 10% at room temperature. The integration of metal oxides, on the other hand, could have beneficial effect on dielectric ones. Towards this direction, Zhong et al. [
8] and Du et al. [
2,
22] have reported improvement of AC and Lightning Impulse Breakdown characteristics following the addition of semi-conductive NPs in natural ester and mineral oil volumes, respectively. The addition of magnetic [
4,
23] and dielectric [
19,
23,
24] NPs, even at low weight fractions, has also shown increase in the dielectric strength with respect to the base oil. Khaled et al. [
23] studied the effect of conductive Fe
3O
4, and dielectric Al
2O
3 and SiO
2 NPs on AC breakdown voltage (AC BDV) of synthetic ester oil reporting 48% improvement with the addition of conductive Fe
3O
4 NPs (50 nm) at a concentration of 0.4 g/L, while the integration of insulating Al
2O
3 NPs of 13 nm size at a concentration of 0.05 g/L led to a 35% improvement. Last but not least, the viscosity of the oil is also affected based on the type and the loading of the NPs inside the matrix. Fontes et al. [
25] reported a 25% rise in viscosity adding diamond NPs in transformer oil at 0.050 vol.%. Ilyas et al. [
26] concluded that the dynamic viscosity of the mineral oil-based alumina NFs had decreased with the rise of temperature.
With regard to the mechanisms leading to the beneficial effects of the NPs on the aforementioned properties, a number of theories have been proposed [
27,
28,
29]. Most of them consider the operation of NPs as “electron traps” under the application of an external electric field hindering the streamer propagation between the electrodes, adopting different explanations [
27,
28]. Conductive NPs can capture the fast electrons in shallow traps through charge induction [
27,
28]. Semi-conductive and dielectric NPs could have the same effect as the conductive ones, because they are polarized under the influence of an external electric field.
Despite the number of publications devoted to the study of the metal oxide NPs’ effect on dielectric and thermal properties of the transformer oil, there is limited literature concerning the influence of metal carbides in transformer oils, although they are widely used in other industrial sectors. The main contribution of this article is to compare the dielectric performance of insulating Al2O3 and semi-conducting SiC-ester based NFs in terms of AC breakdown voltage (AC BDV), positive and negative Lightning Impulse breakdown voltage (LI BDV) and partial discharge (PD) activity. The choice of these specific types of NPs, having similar nominal size, is based on the fact that they have similar permittivities, therefore conductivity should play a major role in the dielectric performance of the corresponding NFs.
In this study, insulating alumina and semi-conducting SiC NPs were dispersed into natural ester oil Envirotemp
TM FR3
TM in concentration of 0.004%
w/
w. The choice of this particular concentration is based on previous work [
30]. After the preparation of the NF samples, dynamic light scattering was used to assess their agglomeration behavior in the dispersions. AC, positive and negative LI BDV, as well as PDIV, have been measured, analyzed, and compared to the base oil’s characteristics in an effort to conclude about their effect on dielectric performance of transformer oil. The results of the conducted measurements have indicated that the NF-containing SiC NPs possesses improved dielectric properties which is attributed to the higher conductivity of these NPs with respect to the Al
2O
3 NPs for the same nominal size and weight percentages.
2. Materials and Methods
This section includes the steps followed for the preparation of NF dispersions and the experiments undertaken for the study the stability and the conduction of measurements of dielectric properties.
Envirotemp
TM FR3
TM, purchased by Cargill, was used as matrix. It is a renewable, bio-based natural ester dielectric coolant, which is formulated from seed oils and performance enhancing additives with a density of 0.92 g∙cm
−3 at 20 °C, relative permittivity 3.2, conductivity 5 × 10
−14 S∙m
−1, and flash and fire points greater than 250 and 300 °C, respectively. The commercially obtained dielectric alumina and semi-conducting SiC NPs were used as received without any further treatment. These NPs were selected considering their similar nominal size and permittivities. Some of the most important dielectric and thermal properties of the NPs are presented in
Table 1.
2.1. Preparation of Nanofluid Samples
A two-step method was implemented for the production of NF samples. Primarily, a volume of 500 mL of FR3
TM was picked as base oil for the formation of NFs. Each matrix sample was filtered and dried in hot air oven at 120 °C overnight in order to achieve moisture reduction within the prescribed limits. The level of moisture within each sample after drying was confirmed with Karl Fischer titration method, following the procedure reported elsewhere [
31]. In brief, Mitsubishi Chemicals Co. CA-100 moisture meter and Metrohm KF Coulometer 831 measured and confirmed, respectively, that the remaining moisture was below the recommended values.
Subsequently, 18.4 mg of the two types of NPs under study were immersed in appropriate base oil volumes to achieve the desired
w/
w concentration. As NPs have high surface areas [
1,
32,
33] they tend to agglomerate shortly after their addition in the matrix forming clusters, where primary particles are held together by van der Waals interaction forces [
32,
33].
In order to avoid the agglomeration of NPs, which diminishes their beneficial effects on dielectric strength [
1,
7,
32,
33], each mixture was subjected to ultrasonication and vigorous magnetic stirring to achieve good dispersion of the NPs and homogenization of the final NF samples. In fact, each sample was sonicated for 30 min with the assistance of a Raypa UCI-50 ultrasonic bath, followed by a 15 min stirring with the use of a Biosan MSH-300 magnetic stirrer. The maximum input power of the sonicator is about 300 W with a frequency of 35 kHz. Each NF sample was subjected to ultrasonication under full power and the amount of ultrasonication energy was in the range of 540 kJ. This cycle was repeated three times for both NF samples, ensuring uniform dispersion of the colloidal suspensions, as indicated in [
7].
Table 2 depicts the labeling of the NF samples, as well as the base oil, which will be submitted in the same experiments as well, while images of the two NF samples are shown in
Figure 1 immediately after their preparation.
2.2. Experimental Part
There are two major categories, according to which the dielectric measurements regarding any High Voltage (HV) equipment are classified: the destructive and non-destructive tests. In the context of the destructive tests, AC, positive and negative LI BDV are measured for the two NF samples along with a base oil sample. In regard to the non-destructive ones, PDIV, as well as the variation of the apparent charge for various voltage levels, have been measured.
AC BDV is the fundamental parameter for the characterization of any insulation system, as long the transformer nominally operates under AC voltage. For the determination of this property, each one of the samples under investigation is stressed under AC voltage/60 Hz using a Baur DTA 100 C generator, as illustrated in
Figure 2a, according to the conditions of IEC 60,156 standard. The generator can produce up to 100 kV increasing the voltage at a rate of 2 kV/s until breakdown occurs between two Rogowski electrodes, which ensure a uniform electric field distribution, with the gap distance set at 2.5 mm. At the beginning of the experimental procedure, the electrodes are polished and cleaned. 10 sets of 6 breakdown events (60 in total) are performed, with the applied interval being 2 min between two successive breakdowns and 5 min between two sets. The results are fit to Weibull and normal distributions in order the AC BDV in low probability levels to be estimated [
7,
23,
34].
Regarding the measurement of LI BDV, this is another property of major importance as it is an indication for the strength of the insulation in emergency conditions, such as lightning strikes. A two-stage impulse generator is used, producing up to 400 kV, with positive and negative polarity, according to IEC 60,897 standard. A point–sphere geometry is used, ensuring a highly divergent field geometry, with the gap distance set at 25 mm. The radius of curvature is 50 μm, while the diameter of the sphere is 12.7 mm. Five voltage applications are conducted for each voltage level with each sample being replaced with a new one after every BD event, ensuring a good reliability for the processing of the results. The applied lightning impulse voltage 1.2/50 μs, is monitored on oscilloscope Tektronix DPO4104; 1 GHz/5 GS s-1.
In terms of the conduction of PD measurements, a HV test transformer (HIGH VOLT GmbH Transformer PEOI 40/100,100 kV) is used with a TETTEX Instruments PD Detector DDX-9101 to measure the apparent charge to a nominal capacitor (HIPOTRONICS capacitor PSF 100-1). The schematic diagram of the configuration is displayed in
Figure 2b. The test cell consists of two plate electrodes with the gap between them set at 0.75 mm. Nomex
® Dupont™ insulating paper with 0.75 mm thickness impregnated to the NFs and base oil samples, is put in the gap. The AC voltage value for which the measured apparent charge exceeds the value of 10 pC is considered as the PDIV for each sample under investigation. The insulating papers impregnated to iNF, sNF, and base oil samples are stressed under AC voltage while the transformer is increasing the voltage at a rate of 0.1 kV/s until the measured apparent charge exceeds the threshold value. Each experiment is repeated 4 times for ensuring the reliability of the obtained results.
4. Discussion
Taking into account the U
50% values from
Table 5 according to Weibull distribution, the mean AC dielectric strength for a gap of 2.5 mm is 24.9 kV∙mm
−1, 25.9 kV∙mm
−1, and 28.9 kV∙mm
−1 for base, iNF, and sNF samples, respectively. This finding could be attributed to the fact that the addition of semi-conducting SiC NPs for the selected weight fraction can lead to the delay of streamer propagation, by trapping and de-trapping the fast electrons at the tip of the streamer in shallow traps [
27,
28,
32,
38].
In an effort to explain the effect of the two types of NPs on BDV of the oil, Sima et al. [
28] proposed a theory according to which the addition of NPs in the matrix results in change of the main electrodynamics in the dielectric liquid, regardless of their electrical properties. If considerable divergence exists in conductivity or permittivity between NP and base oil, then induced or polarized charges are generated at the interface between NP and matrix. These charges result in the production of a potential well that can trap the fast electrons at the tip of the streamer in shallow traps and slow down its propagation. As for the SiC NPs, they are characterized by much higher conductivity than that ofthe base oil, and due to their characterization as semi-conductors, charge induction involves also positive holes apart from electrons. These redistributed charges on the surface of SiC NPs produce a potential well, which is given by the formula [
28] for the electric field direction (
θ = 0) and the opposite one (
θ =
π):
where
σ1,
σ2 are the conductivities of matrix and NPs in S∙m
−1, respectively, R is the radius of NP in m,
E0 is the mean dielectric strength of the NF in V∙m
−1 and r is the distance from the NP’s surface in m.
On the other hand, surface charges, known as bound charges, are formed at the surface of dielectric alumina NPs, due to polarization under the influence of an external electric field
E0. This mechanism incorporates displacement and turning-direction polarizations. The displacement polarizations are generated very quickly in only 10
−15 to 10
−12 s, while turning-direction polarizations in time ranging from 10
−10 s to 10
−2 s [
28]. Therefore, they can also produce a potential well, which is given by:
where
ε1,
ε2 are the permittivities of matrix and NPs in F∙m
−1, respectively.
The potential well on each occasion is able to catch the fast-moving electrons and transform them into negatively charged NPs which are moving slowly due to their larger radius. This could lead to the delay of streamer propagation and thus higher required voltage level to bridge the gap.
Substituting the values of conductivity and permittivity of FR3
TM, SiC and Al
2O
3 NPs, as well as the corresponding values of mean dielectric strength and radius of NPs in Equations (3) and (4), the potential well of the colloidal suspensions of SiC and Al
2O
3 is given as:
Figure 12 demonstrates the higher potential well of the suspended SiC NPs in the oil, especially while moving closer to their surface. These types of NPs have the ability to capture more free electrons in shallow traps than the alumina NPs. This fact explains their increased dielectric performance. The total amount of charge that can be trapped by each of these two types of NPs is expressed by (7) and (8), respectively:
Additionally, with substitution of the corresponding values as indicated above, they give:
This means that each SiC and Al
2O
3 NP could potentially capture approximately 482 and 300 electrons, respectively, until they are saturated. The higher amount of trapped charge carriers in sNF is ought to the higher conductivity of SiC NPs and is a result of the mechanism described above. Streamers propagate in different modes, which are characterized by increasing velocity. Atiya et al. [
32] indicated that the operation of NPs as electron traps hinders the first two slow modes, which are applicable under AC voltage.
Unlike AC, higher streamer propagation velocities are applicable under Lightning Impulse Voltage (LIV). Ionization of the oil molecules begins above a threshold value of electric field which includes positive ions and electrons. During positive LIV, the space charge field created by the positive ions increases towards the grounded sphere, facilitating the propagation of positive streamers. Under negative polarity, the electric field towards the grounded sphere is weakened by the space charge field, hindering the propagation of negative streamers. This explains why negative LI BDV is higher than the positive LI BDV. Both types of NFs demonstrate increased strength under positive and negative LIV, which indicates that the trapping of high mobility electrons at the tip of the streamer in shallow traps results in increased BD performance [
2,
7,
39]. However, the better performance of iNF during positive LIV and its worse performance during negative LIV with respect to sNF could be attributed to the distribution of the space charge field [
39,
40]. The positive charges induced by the Al
2O
3 NPs can trap the fast electrons at the tip of the streamer, inhibiting its initiation and propagation towards the grounded sphere electrode. On the other hand, under negative polarity, the addition of Al
2O
3 NPs increases the electric field towards the grounded sphere, accelerating the propagation of negative streamers.
The improved resistance to PD activity of both NF samples, with respect to the base oil, can be attributed to the formation of the electrical double layer (EDL) between the surface of the NP and the oil [
3,
7,
32]. The addition of these types of NPs can augment the interfacial EDL, which can capture the charge carriers and delay the initiation of PD activity. The better performance of sNF can be interpreted by the greater ability of SiC NPs to trap the charge carriers, foremost the high mobility electrons, and delay the appearance of PD in the vicinity of the liquid, as it was explained above.
5. Conclusions
In summary, two NF samples, containing Al2O3 (iNF) and SiC (sNF) NPs in the same concentration (0.004% w/w), were synthesized and characterized. Electron microscopy showed that primary particles have a narrow particle size distribution. DLS has revealed rather good stability of the dispersion towards agglomeration over a period of five days. Both dispersions exhibit similar agglomeration behavior. AC, positive and negative LI BDV, and PD activity of the NF samples were measured and compared to the corresponding dielectric properties of a pure base oil sample. AC BDV results indicated that sNF demonstrates the highest improvement in terms of dielectric strength by 16.3%. The statistical analysis also showed that the same sample demonstrates increased AC BDV by 15.6 and 13.7% at 10 and 1% probability levels, providing an indication of enhanced reliability for the uninterrupted operation of the power transformer. These findings have been attributed to the greater ability of SiC NPs to trap charge carriers in shallow traps, because of their higher conductivity.
On the other hand, the increase in positive LI BDV of iNF can be attributed to the positive charge induced by alumina NPs, which results in delaying the streamer propagation from the positive point. Finally, sNF impregnated paper also demonstrates the greatest resistance to the appearance of PD, delaying its initiation by 92% with respect to the paper impregnated to matrix. This finding could be attributed to the role of charge carriers’ trapping from the augmented interfacial zone between SiC NPs and matrix. Our future research work includes an attempt to find an appropriate surface modification technique in order to achieve long-term stability of the Al2O3 and SiC dispersions, which will be followed by the conduction of measurements of dielectric and thermal properties to address the effect of surface modification on them.