1. Introduction
With the rise and boom of the automobile industry, the number of automobiles has been increasing, but the related problem of environmental pollution has also been growing. At present, pure electric vehicles are considered to be the cleanest automobiles, but their core technologies, such as motors and power batteries, are difficult to make great breakthrough in a short period of time, which has severely restricted their development. On the other hand, hybrid electric vehicles do not have such problems and are thus gradually being favored by more people. The main problem that needs to be solved in hybrid electric vehicles is determining how to make a reasonable allocation among the power sources under the premise that the demand torque is known. At present, the energy management strategy for hybrid electric vehicles can be roughly divided into a rule-based energy management strategy, instantaneous optimization of energy management strategies, and global optimization of energy management strategies.
Zhou et al. proposed a rule-based energy management strategy that uses dynamic programming (DP) to select control parameters. The fuel consumption per 100 km of the strategy is 12.7 L, which is very close to the global optimal value of 12.4 L [
1]. Li et al. on the other hand, proposed a logic threshold strategy optimized via the pseudospectral method, which achieves the goal of reducing battery energy loss by making supercapacitors perform better with a high specific power performance [
2]. Whereas Qin et al. proposed an energy management control strategy based on working condition identification, which reduced fuel consumption by 12.77% compared with that of the strategy without working condition identification [
3]. Meanwhile, Yin et al. proposed a dual-planetary hybrid electric vehicle as an object of engine torque control. This strategy can optimize the engine operating point while keeping the final battery state of charge (SOC) value within a reasonable range [
4]. Although this type of energy management strategy has a simple structure and strong practicability, its advantages and disadvantages are easily affected by the experience of engineering personnel and the working conditions are poor.
For the instantaneous optimization of energy management strategy, Jiao et al. proposed an adaptive equivalent fuel consumption minimum strategy (A-ECMS), which obtains the equivalent factor under current driving conditions based on the equivalent factor map in energy distribution. The fuel consumption is minimized throughout the driving route, and the battery state of charge (SOC) is kept within a reasonable range [
5]. On the other hand, Zhang et al. proposed an energy management strategy based on the minimum equivalent fuel consumption. Compared with the rule-based energy management strategy, it has a significant improvement in terms of fuel economy [
6]. Meanwhile, Wang et al. proposed an energy control strategy that allows both the engine and the motor to operate in an efficient region to improve fuel economy [
7]. Compared with the globally optimized energy management strategy, this strategy has a small amount of calculation and fast speed, but can only achieve instantaneous optimization.
For the global optimization energy management strategy, Xiang Zhu proposed a DP-based energy management strategy. Through online simulation, the solution of the multi-neural network model is determined to be close to the optimal solution obtained by the global optimization algorithm, and the real-time application of dynamic programming is greatly improved [
8]. Meanwhile, Wang et al. considered the discrete solutions of related variables and the boundary problems of feasible domains when solving the optimal control problem of hybrid electric vehicle, and systematically studied the relationship between the optimization accuracy and the computational complexity of the dynamic programming algorithm. Compared with that of the traditional control strategy, the fuel economy based on the dynamic planning control strategy increased by about 20% [
9]. Although this strategy can achieve global optimization, it needs to obtain the entire driving conditions in advance, and the amount of calculation is large, which is difficult to apply to real vehicles.
In this article, Firstly, the oil–electric–hydraulic system requires one to install a hydraulic energy storage system on the rear axle of the existing oil-electric hybrid vehicle structure, which is proposed in this article and uses a timely four-wheel-drive structure with independent driving of the front and rear axles. Secondly, based on this structure, this study focuses on a steady-state energy management strategy in the driving and braking process, proposes a logic threshold energy management strategy based on the optimal working curve, and selects the relevant threshold according to the steady-state efficiency characteristic curve of the key components. The genetic algorithm is used to jointly optimize the powertrain parameters and logic threshold energy management strategy parameters. Thirdly, for the driving mode, considering that this article mainly focuses on the fuel economy of the entire vehicle, and in the logic threshold energy management strategy, the setting of the threshold value is susceptible to expert experience, the working conditions are poor, the global optimization energy management strategy has a large amount of calculation, the driving conditions need to be known, and practical problems, a real-time energy management strategy based on the lowest energy consumption cost is proposed, whereas for the braking mode, based on the traditional four-wheel vehicle braking force distribution strategy, a braking-force allocation strategy based on the highest energy recovery is proposed. Furthermore, a global optimization energy management strategy based on dynamic programming is used as the basis for evaluating the advantages and disadvantages of other strategies. Finally, the stateflow-based control strategy model is implemented into the forward simulation model to verify the effectiveness of the strategy, and the two strategies are simulated and compared.
2. Oil–Electric–Liquid Hybrid Power System Structure
Unlike a pure electric vehicle, an oil–electric hybrid electric vehicle retains the engine and reduces the power of the battery. Although the vehicle’s range is increased, the disadvantage of a reduced energy recovery rate is ignored. Under the same conditions, although the accumulator has a low energy density, it also has a high power density, which not only can quickly recover and release energy, but also has higher energy efficiency and can provide greater auxiliary power for the vehicle. If the characteristics of the high energy density of the storage battery and high power density of the accumulator are combined, not only can the vehicle’s cruising range be extended, but the energy recovery rate can also be improved. Therefore, the traditional configuration is equipped with a motor and an external battery pack on the front axle, and a hydraulic energy storage system on the rear axle. In addition, continuously variable transmission (CVT) can not only adjust the operating point of the engine and motor, save fuel consumption, but also improve the ride and stability of the vehicle. Therefore, this article decided to use CVT transmission. As shown in
Figure 1, the new setup is composed mainly of an integrated starter generator (ISG) motor, high-pressure accumulator, low-pressure accumulator, hydraulic pump/motor, battery, and continuously variable transmission (CVT). There are clutches at the connection between the engine and the motor, the hydraulic pump/motor, and the rear axle main reducer. The clutch status of the front and rear axles can be controlled to make the vehicle work in different modes. The vehicle working mode is outlined in
Table 1.
Similar to for a traditional automobile, the maximum demand power of an oil–electric hybrid electric vehicle is also determined according to the vehicle dynamics index [
10]. This study uses the vehicle’s basic parameters and dynamic indicators of the original model. Based on the vehicle parameters and different driving conditions, the maximum required power of the vehicle can be calculated. From these calculations, the total power of the initial power source is determined to be 120 kW.
In addition, the theoretical calculation method and the comprehensive analysis method based on the cycle condition are used to match the parameters of each key component. The matching results are listed in
Table 2.
3. Joint Optimization of Energy Management Strategy and Power System Component Parameters
3.1. Logic Threshold Energy Management Strategy based on Optimal Working Curve
This study is based on the gasoline engine’s universal characteristic curve, and the research object is the rechargeable oil–electric–hydraulic hybrid vehicle. and are used as the logic threshold parameters for charge-sustaining (CS) stage engine operation to optimize the working area of the engine. is initially selected, and based on the battery SOC model, the battery SOC = 0.3 is initially taken as its lower working limit.
In the parallel hybrid system, which includes a variety of working modes, to ensure that the hydraulic pump can provide sufficient regeneration capacity and improve energy recovery efficiency during braking, this study chooses the control strategy of preferential use of hydraulic energy and electric energy. The specific mode selection logic is shown in
Figure 2.
Under the premise of satisfying the power requirements, obtaining the best fuel economy for the whole vehicle is one of the goals of the hybrid electric vehicle energy management strategy. Firstly, the optimal working point corresponding to different power requirements in different modes is obtained via offline optimization, and a MAP table is made. Based on the result of mode selection, the optimal working point that meets the current vehicle power demand is then determined and applied, thereby achieving the optimal power system efficiency.
When the hybrid electric vehicle is operating in the hydraulic pump/motor single drive mode, its operating point is directly determined according to the required power, because the CVT transmission efficiency model was established by interpolation, and the CVT speed ratio range was obtained, whereas when the hybrid electric vehicle is operating in the engine or motor alone drive mode, the engine or motor operating point can be adjusted via continuously variable transmission (CVT). While the demand power is satisfied, the efficiency of itself is optimized, and the working point corresponding to the optimal efficiency is the optimal working point of the engine or the motor. Under the condition that the demand power is satisfied and each key component of the power source is constrained by itself, the optimization problem, wherein the transmission system efficiency is the objective function, is solved, and the optimal working curves of the motor and the engine, when either is working alone, can be obtained. These curves are shown in
Figure 3 and
Figure 4, respectively.
For hybrid systems, if the CVT efficiency loss is neglected when the engine and motor work together, Equation (1) is used.
, , and represent the vehicle demand power, engine power, and motor power, respectively, and denote the engine and motor speeds, respectively, indicates the transmission speed ratio, and and refer to the engine and motor torques, respectively.
When the motor is operating in the drive mode, the efficiency of the hybrid system can be expressed as
In the formula, , and are engine efficiency, motor efficiency, and battery discharge efficiency, respectively.
When the motor is operating in the power generation mode, the efficiency of the hybrid system can be expressed as
is the battery charging efficiency
According to Equation (1), there are multiple combinations of
on the premise that the engine and motor torques and speeds meet their constraints. The torques and speeds of the engine and motor in each combination, and the charge and discharge efficiencies of the engine, motor, and battery at this operating point can be substituted into Equation (2) or Equation (3) to calculate the total efficiency corresponding to each group of operating points. The most efficient combination
represents the best operating points of the engine and motor. In this way, the best working curves of the engine and the motor can be obtained. For the charge-depleting (CD) mode, the best working curves of the engine and motor combined drive are shown in
Figure 5 and
Figure 6, respectively.
3.2. Multi-objective optimization problems and their conversion
Under the premise of satisfying the vehicle power performance, achieving the Pareto optimal solution of the two objective functions is equivalent to achieving the two optimal goals for hybrid electric vehicle energy consumption and vehicle manufacturing cost. This study uses a linear weighting method to convert a multi-objective function based on energy consumption and vehicle manufacturing cost into a single objective function:
where
and
represent the initial energy consumption and vehicle manufacturing cost, respectively, before optimization, and
are weighted values, wherein
= 0.8 and
= 0.2.
In terms of optimizing variable selection and constraint setting, to make the battery capacity meet the electric vehicle mileage index, the hydraulic pump/motor has to have sufficient regenerative braking force, but its corresponding cost should be reduced as much as possible. The optimization problem then becomes more convenient to solve. This study selects engine peak power , motor peak power , ratio of maximum operating power of the engine to its peak power, ratio of engine minimum operating power to peak power, and CD–CS mode switching value . That is, X = [, ] are optimized variables for the joint optimization of energy management strategy parameters and dynamic system parameters. The vehicle’s dynamic index (maximum speed is 180 km/h, 0~100 km/h acceleration time is 12.46 s, and the maximum climbable gradient is 40%) is used as an optimization constraint to ensure that the optimization results meet the vehicle power requirements.
3.3. Energy Management Strategy and Optimization of Power System Components Parameters
After the multi-objective problem is transformed into a single-objective problem, this article defines the fitness function, which simplifies the manufacturing cost of the whole vehicle power system to the cost of the engine and the motor. The following Equation (5) is obtained [
11,
12,
13],
In the formula, and are the peak powers of the engine and the motor, respectively.
Genetic algorithms are then used to optimize energy management strategies and power system parameters:
Because the optimization variables X are continuous variables, the real coding method is selected to encode the variables, and the upper and lower limits of each variable are set, as listed in
Table 3.
The algorithm parameters are set, such that the maximum evolution algebra is 40, the population size is 100, the number of elites is 8, the crossover probability is 0.3, and the original population is randomly generated.
The number of iterations is checked for whether it reaches the maximum. If not, the vehicle simulation model is run to output the optimal fitness value and average fitness value of the contemporary population, and the process is continued. Otherwise, the optimal solution to the previous generation is outputted, and the process is ended.
The optimal fitness value is checked for whether it is less than or equal to the set target fitness value. If yes, the optimal fitness value and its corresponding optimal individual are outputted, and the process is ended. Otherwise, the current population is selected, crossed, and mutated.
The optimization results of the genetic algorithm are shown that the fitness value decreases with the evolution of the population, and finally converges to 0.93. The corresponding optimal individuals are = (57.32, 32.68, 0.89, 0.16, 0.32)
According to the comparison of the simulation results of the unoptimized and GA-optimized in
Table 4, the manufacturing cost of the whole vehicle power system is reduced by 1.7%, and the energy cost per 100 km is reduced by 8.3%.
Finally, to verify whether the parameter matching result of the power system is reasonable, the vehicle facing-forward simulation model is established based on the MATLAB/Simulink platform, and dynamic simulation results showed that the acceleration time to 100 km is 11.8 s, and the maximum speed is 177 km/h. The maximum grade is 40.24%, and the speed is 30km/h. At the time, the maximum gradeability can reach 39.78%; in summary, the optimized hybrid system parameters can meet the vehicle dynamic performance requirements.
5. Conclusions
In this study, a new type of oil–electric–hydraulic hybrid power system is examined as the research object, and a driving mode based on hydraulic energy and electric energy is selected. A logic threshold energy management strategy based on the optimal working curve is proposed, and then the linear weight method is adopted. The multi-objective function, which aims at the energy consumption cost and the manufacturing cost of the whole vehicle power system, is converted into a single objective function, the optimization variables are selected, and the constraints are set. The genetic algorithm is used to optimize the energy management strategy parameters and power system components. The optimized power system parameters can meet the power performance requirements of the vehicle.
Aiming at managing energy when the vehicle is under driving condition, a real-time energy management strategy based on the lowest instantaneous energy consumption cost is proposed. The strategy uses the instantaneous energy consumption cost in the single power source driving mode or the hybrid driving mode as the objective function and utilizes the grid. The ergodic method solves the target values of different vehicle demand torques and vehicle speeds to form a MAP table for real-time control. For braking conditions, based on the braking force distribution strategy and ECE regulations for traditional four-wheel-drive vehicles, a braking force distribution strategy based on the highest energy recovery is proposed. The simulation results show that the energy management strategy proposed in this article can achieve reasonable distribution of torque and achieve the expected control effect, and saves about 32.14% compared with the fuel consumption cost of the original model 100 km 8 L.
Simulation analysis of global optimization energy management strategy based on dynamic programming is performed, and the results prove that this strategy can be used as the basis for evaluating other strategies. The simulation comparisons under the NEDC working conditions show that the energy-saving effect of the real-time energy management strategy based on the minimum instantaneous energy consumption cost is similar to that of the global optimized energy management strategy.