1. Introduction
As the material basis of human survival and development, energy plays an increasingly important role in promoting social and economic development as well as in improving people’s living standards [
1]. The energy situation and environmental problems have recently attracted worldwide attention. Steam supply scheduling (SSS) consumes primary energy to provide energy for an enterprise and simultaneously produces a substantial number of pollutants. This paper focuses on optimizing operation of the SSS to reduce the operation cost and improve the thermodynamic efficiency, thus the economic–exergetic operation of the system can be realized [
2,
3].
Scholars have conducted in-depth studies on the operation optimization of SSS and have made some achievements. Grossman proposed a mixed-integer linear programming (MILP) model framework for utility systems [
4], and a mixed-integer nonlinear programming (MINLP) problem based on a successive MILP approach was solved [
5]. Based on utility systems modeling, numerous scholars have focused on optimal operation strategy so as to achieve cost minimization and energy distribution. In order to reduce operation cost, a model was established which integrated the start and stop of utility operating units under different process requirements [
6]. In [
7], the multi-period with different electricity or steam demand was introduced into the operation strategy of the utility system, and the optimal choice of units for each period was determined by using the two-stage approach. Based on the linear single-device models in public utility systems, the influence of the change of external electricity price on the system operation scheduling was studied by taking into account the steam equilibrium, fuel supply and devices operation constraints [
8]. A multi-period MILP model for byproduct gases, steam and power distribution optimization was proposed in steam power plants, and the experimental results showed that the proposed model could effectively reduce system cost [
9]. Given the uncertainty of device efficiency and process demand, a data-driven method was proposed to achieve the tradeoff between optimality and robustness of operational decisions in utility system optimization, and the experiments demonstrated the effectiveness of the method [
10], [
11]. Besides, a method for the simultaneous synthesis of heat exchanger networks and utility systems was presented, and the two-stage algorithm was used to identify the best tradeoff between utility systems and heat exchanger networks costs [
12,
13]. Due to the escalating environmental crisis, several scholars have conducted extensive researches on the environmental issue. Central utility systems with adjoining waste-to-energy networks were integrated to form an ecological friendly energy management system, and the feasibility of the combination of the two networks was demonstrated from environmental and economic perspectives through experiments [
14]. By taking into account the impact of pollutants on environment, the utility system consisting of boilers, gas turbines with heat recovery steam generators, ST and CT has been developed [
15]. Considering the environmental performance of the entire site utility system, the structural design was optimized to minimize the total annual cost [
16]. In addition, the multimodal genetic algorithm was used in the exergoenvironmental analysis of a combined heat and power plant [
17]. In general, most studies have focused on the economic and environmental operation that consider energy quantity saving in the SSS, without considering the quality distinction between different energy resources.
In 1953, Rant put forward the concept of exergy, which is a physical quantity that synthesizes the first and the second law of thermodynamics to measure working ability. This concept can focus on the quality and quantity of energy [
18,
19,
20], which provides a highly efficient method to evaluate the energy efficiency of the system [
21,
22,
23]. Certain scholars have recently studied the energy system by means of the exergetic analysis. A kind of solid oxide fuel cell integrated with gas and steam trigeneration systems was optimized, and the energy, exergy and economy of the system were analysed in [
24]. In addition, the influence of parameter changes on system performance was further studied. An existing CHP system was analysed in terms of energy, exergy and environmental (3E) aspects [
25]. In order to analyse the performance and optimize parameter of the geothermal power plant, a system optimization model was formulated to maximize the exergy efficiency, which was solved through the gravitational search algorithm [
26]. A study was conducted to examine the energy and exergy performance as well as multi-objective optimization of an exhaust air heat recovery system, which could provide reference for system planning [
27]. In [
28], considering the total cost, carbon dioxide emission and exergetic destruction, a multi-objective optimization of district heating system was carried out and the Pareto front was obtained with the weighting method. By means of exergy, exergoeconomic and exergoenvironmental analysis, the optimal integration of steam and power system with a steam power plant as the source and a utility system as the sink was investigated, and the experimental results reflected that the integration of steam power plant and utility system is a favorable option [
29]. However, most studies have applied exergetic analysis to the performance evaluation and parameter optimization of the energy system, while there are relatively few quality studies on the energy such as heat and electricity in the SSS.
In this paper, exergy is introduced into the operation optimization of SSS. Firstly, the multi-objective mixed-integer linear programming (MOMILP) model of SSS is established by using the exergetic analysis method to reduce the operation cost and exergy input for SSS. At the same time, the Pareto front of the multi-objective optimization model is obtained with the ε-constraint approach, and the compromise solution on the Pareto front was acquired with the fuzzy satisfying approach. Finally, the effectiveness of the proposed model and solution method was verified by the results of single-period and multi-period multi-objective optimal scheduling.
This paper is organized as follows: the MOMILP model of SSS is developed in
Section 2. In
Section 3, the multi-objective operation strategy of SSS is presented to obtain the Pareto front, and a tradeoff is conducted between these different objectives. Case studies are analysed in
Section 4, and the conclusion is summarised in
Section 5.
4. Case Study
To verify the effectiveness of the MILP model of SSS with economic and exergetic objectives, the optimal model of single-period and multi-period of SSS are solved and results are analysed in this section. Moreover, it is necessary to declare the case studied in this paper does not consider optimization situation of neighbouring enterprises, which is a partial optimization.
4.1. Case Description
This study takes the SSS of petrochemical enterprises as an example (
Figure 1), which includes four different levels of steam, namely, high-pressure steam (HP, 9.5 MPa and 535 °C), medium pressure steam (MP, 3.5 MPa and 425 °C), low-pressure steam (LP, 1 MPa and 300 °C) and low and low-pressure steam (LLP, 0.3 MPa and 200 °C). B1–B2 are coal-fired boilers that produce HP steam with a blowdown rate of 8%; B3–B5 are dual fuel boilers, which burn oil and gas to produce MP steam. The amount of gas is determined by the processing unit, and the maximum available gas import capacity is 12 t/h. Double extraction CT (CC1, CC2) produces MP and LP steam as well as electric energy. T1 and T2 steam turbines generate power, and T3 produces LLP steam and electric energy. As can be seen from
Figure 1, the condensate is recycled and converted into boiler feed water. Furthermore, the minimum value of condensing steam amount of steam turbine is 63 t/h, the maximum value of condensing steam amount is 142 t/h, and the condensing pressure is 5.9 kPa. Pressure reducer and attemperator (L1, L2, L3 and L4) can convert high-temperature and high-pressure steam into relatively low-level steam. The study allows the maximum electricity import capacity from neighbouring enterprises of 50,000 kW. The maximum MP steam, LP steam and LLP steam import capacity from neighbouring enterprises of 100, 50 and 50 t/h. The effects of device 1, device 2 and other devices on the system are not considered in this study, and the loss of the system is neither considered, that is,
lossr = 0.
Table 2 indicates the model parameters of boiler and steam turbine.
Table 3 and
Table 4 list the equipment parameters, start/stop costs and equipment operation costs of boilers and ST.
Table 5 indicates the unit price of resources.
Table 6 shows the parameters of the resource, and
Table 7 lists the start and stop time of the equipment.
4.2. Single-Period Case
Table 8 reports the demand for steam and electricity over a single period time, without considering the start and stop costs of the equipment in the economic objective. During the solution process, the maximum number of cycles
n in the
ε-constraint method is set to 20.
Figure 3 shows the single-period Pareto front for the SSS, the points on it are all optimal values, which can provide different operation strategies for operators. Furthermore, the multi-objective optimal operation strategy can be obtained with the fuzzy satisfying approach, which is the point marked on the Pareto curve in
Figure 3.
Table 9 and
Table 10 show the optimal scheduling results of boilers load and purchased resources for SSS.
Evidently, compared with the multi-objective operation, the energy conversion equipment such as boilers and ST meets the demand for steam and most electricity in the economic operation. Consequently, less steam and electricity are purchased. By contrast, exergetic operation purchases more steam from the neighbouring enterprises. The multi-objective operation establishes a tradeoff between the economic objective and exergetic objective to satisfy the multi-objective optimal operation by coordinating the consumption of different types of energy (fossil energy, heat energy and electric energy).
Table 11 indicates the operation cost, input exergy and exergy efficiency in multi-objective optimization and single-objective optimization. Based on the results of multi-objective optimization, the growth rate of operation cost, input exergy and exergy efficiency in economic operation and exergetic operation are calculated. Results reveal that compared with the multi-objective optimal operation, the operation cost of the economic operation is decreased by 4.59%, while the input exergy is increased by 13.97%. On the contrary, for the exergetic operation, its input exergy is decreased by 3.06%, while its operation cost is increased by 19.83%.
Compared with SSS optimal scheduling which only takes economic or exergetic as the objective function, from the above calculated data, it can see that the multi-objective operation can comprehensively consider energy efficiency from the point of view of economic and exergetic, make a tradeoff between the economic index and exergetic index, and pay attention to the quality and quantity of energy simultaneously, so as to achieve the purpose of reducing cost and increasing efficiency. Furthermore, this paper is in line with the sustainable energy development strategy of the world today.
4.3. Multi-Period Case
A multi-period case is established in this section to further verify the effectiveness of the proposed multi-objective model and solution method. The multi-period model includes six periods, each with a duration of 720 h, which is consistent with the solution method and the
ε-constraint parameter setting in
Section 4.2.
Table 12 indicates the steam and electricity demands of the six periods. The optimal scheduling results are detailed as follows.
Figure 4 depicts the steam distribution among the equipment. It can be seen that under the premise of fully considering the steam purchase, the boiler and ST jointly produce steam, and the system supplements the regulation of pressure reducer and attemperator, thus the integrated operation of steam production and supply at all levels can be realized.
Table 13 shows the optimal scheduling results of the start and stop of multi-period operation equipment.
Figure 5 describes the optimal scheduling results of fuel consumed in the system. Evidently, changes in steam and electricity demand lead to the inevitably start and stop of equipment, thus changing fuel consumption. Due to the relative high steam and electricity demand compared with other periods, the B1 and B2 are in operation in periods 2, 3 and 6. Furthermore, since the MP steam demand of period 1 is lower than that of periods 4 and 5, boilers producing MP steam are closed in period 1. Moreover, considering that the energy of the system is converted from the HP steam generated by B1 and B2, a large amount of coal is consumed.
Figure 6 shows the optimal scheduling results of electricity. Under the premise of purchasing electricity (
Figure 6 PE), it can be observed that the coordinated operation of T1, T2, T3, CC1 and CC2 can meet the electricity demand. Besides, T1 and T2 are stopped in each period and double extraction CT is used more frequently during the operation process. On the one hand, this is because CC1 and CC2 can satisfy most of the electricity demand. Moreover, CC1 and CC2 can generate electricity and produce both MP and LP steam to meet the steam demand by consuming HP steam. On the other, T1 and T2 only generate electricity. In order to save operation costs, it is not necessary to maintain the operation of all units. In addition, T3 is used more frequently than T1 and T2, partly because T3 can generate electricity and LLP steam simultaneously. On the other hand, it can be seen from
Table 4 that the operation cost of T3 is lower than that of T1 and T2. Accordingly, this operation strategy can save economic costs. Furthermore, in order to balance both economic and exergetic objectives, the system neither over purchases energy, nor blindly consumes chemical fuel to meet the electricity demand, thus realizing the primary energy saving and improving the thermodynamic efficiency of the system in multi-period operation.
Therefore, the multi-period case study in this section can provide guiding significance for the actual operating system, and the corresponding unit output plan can be made from the two aspects of system economy and thermodynamic efficiency. Furthermore, this study can help reduce greenhouse gas emissions and improve the thermodynamic efficiency under the premise of meeting the power and thermal demand of enterprises.
5. Conclusions
In order to achieve a good balance between enhancing energy efficiency and reducing system cost, this paper adopts the exergetic analysis method in thermodynamics to evaluate the effective energy contained in different kinds of energy. At the same time, the exergetic objective function is built. Considering the cost of electricity and steam, combined with the mathematical model of each equipment, an SSS optimal model based on economic index and exergetic index is further built. Utilizing the ε-constraint method to obtain the Pareto front of multi-objective optimization problems, the fuzzy satisfying approach is introduced to determine the optimal operation strategy. Taking the single-period operation as an example, it can be seen that the multi-objective optimization operation strategy can consider the economic and exergetic of the system by comparing with the single- objective optimization results. Meanwhile, the single-objective optimization only takes the economic or exergetic index as the objective function. Moreover, it can be verified by the results of multi-period scheduling that the multi-objective model and solution is effective. In addition, to deal with the multi-objective problem, the fuzzy satisfying approach is introduced to obtain the optimal results. However, the optimal results may rely on the fuzzy satisfying approach. Therefore, to get better multi-objective optimal results, our future work will focus on the effectiveness of various multi-objective optimal methods.