2.1. Solar-Driven Seasonal Sorption System
In this study, the impact of climatic conditions on the performance of a solar-driven seasonal water-based sorption system that supplied domestic hot water (DHW) and space heating (SH) to a single-family house is analysed. Evacuated tube collectors supplied heat to either a stratified water tank, a seasonal sorption storage system, or a low temperature heat source (LTHS), depending on the season, solar irradiation, ambient temperature, and the state variables. During the summer season (from April to end of September), solar heat with high enthalpy was used to charge the sorption storage system at regeneration temperatures around 90 °C. The sorption storage was composed by 20 modules of a composite material which consisted of LiCl embedded in a Silica gel matrix [
22] (known as selective water sorbent (SWS)). The sorption storage used ambient air as environmental sink to the condenser during its charging process. In addition to charge the sorption modules in summer, solar heat at lower enthalpy was used to charge the stratified water tank for DHW application (65 °C), and to a lower extent for SH during the intermediate season. DHW and SH were supplied from the upper and middle part of the water tank, respectively (see
Figure 2), when needed. A back-up gas boiler assisted the system when the temperature in the stratified water tank was below the corresponding set point.
During winter (from October to end of March), the solar energy availability was low and the SH heating demand was high. Therefore, when there was SH demand and the middle part of the water tank was below the set-point, heat of sorption was discharged from the sorption modules to the stratified water tank. The sorption storage was discharged at a composite temperature of 35 °C. The SH demand set-point was dependent of the ambient temperature, according the floor SH distribution system [
23]. Due to the working cycle of the selected composite material, radiant floor heating was selected, which works at supply temperature ranging from 25 to 35 °C, depending on the energy efficiency of the building’s envelope and outdoor ambient temperature.
Water-based sorption storage systems require a low temperature heat source that supplies heat above 0 °C (from 5 to 15 °C in this case) to the evaporator during the discharging process. In the proposed system, to avoid full dependency of the sorption system to the ambient temperature, a low temperature heat source charged by solar energy at low enthalpy was implemented (see
Figure 3). Additionally, if the ambient temperatures where high enough, ambient heat was used to assist the evaporator.
As happened in summer, during winter days with relatively high solar irradiation the stratified water tank was charged with solar heat to supply DHW and SH needs. SH demand was supplied directly by the stratified tank, with assistance from the back-up boiler or working in close loop when the temperatures in the middle part of the water tank were below 20 °C (lower than the SH return temperature). When the gas boiler was required by both DHW and SH, the DHW was prioritized, which means that, during the corresponding time period (usually 15 min), the system was not accomplishing the user comfort.
2.2. System Simulation
Numerical models and performance maps implemented in Python [
24] were used to simulate the thermal performance of the different subcomponents of the system. Once all models described below were implemented, their interconnection and coupling with the transient weather data and thermal demand was carried out also in Python. A time-step of 15 min was used for the simulations. The same subsystems design parameters (size, mass flow rate, etc.), which were derived from the technical report of a European project [
25], were considered to analyse the different climatic locations.
A 17.5 m
2 solar field composed by evacuated tube collectors [
26] was used in the simulations. The generic equation of the thermal performance of a solar collector presented by Duffie and Beckman [
27] can be expressed based on the collector overall efficiency (
ηoverall), as shown in Equations (1) and (2):
where
IAM is the incidence angle modifier,
EG is the solar global irradiation in the titled surface,
Acol is the collector area,
is the collector mass flow rate,
Tout,col,
Tin,col and
Tavg,col are the outlet, inlet, and average collector temperatures, respectively,
a0 is the collector optical efficiency and
a1 and
a2 are the first and second order collector efficiencies, respectively. Water-glycol with a specific heat (
Cp) of 3.9 kJ/kg·K was considered as HTF in the simulations. The optimal and thermal properties of the collector are shown in
Table 1.
The evacuated tube collector model was validated against results reported by Ayompe et al. [
30]. The deviation between the reference and the present model was lower than 1% in terms of the collector outlet temperature average relative error.
A constant volume stratified water tank was used in the simulations to store solar heat and supply it for DHW and SH. A 1D numerical model which considered thermal losses to the ambient, conduction between adjacent nodes, and mass exchange between nodes was used. The model was based on the finite control volume method, i.e., every control volume had uniform thermal properties. The set of equations, solved with an explicit scheme, used to model the heat transfer in the water tank were presented by Rodriguez-Hidalgo et al. [
31].
A sketch of the stratified tank used in the simulation is shown in
Figure 4. The original water tank (as shown in
Figure 4) did not have a perfect cylindrical shape. An equivalent height considering a perfect cylindrical shape was considered to allow for a structured grid in the discretization of the domain. The model, simulated using 33 control volumes (nodes), was validated against experiments performed at the laboratory of GREiA at the University of Lleida. For the validation, just five nodes along the tank were considered, obtaining an average error of 2.1%. More information about the set-up and the water tank can be found at [
32].
The control policy of the system required the instant temperature values at the top and middle part of the water tank, which corresponded to the regions intended for DHW and SH, respectively. That means that, out of the 33 control volumes, just 3 of them (simulating 3 sensors) located at the top, middle, and bottom part of the stratified tank were used in the simulations as control parameters. The parameters of the stratified water tank used in the simulations are presented in
Table 2.
Some studies tested prototypes of sorption reactors at laboratory or pilot-scale for TES applications using solid pure adsorbents or composite materials [
12,
13,
14,
15,
34]. Scaling up the reactors from laboratory scale or pilot scale to real scale entails design, manufacturing, and testing challenges. To the authors knowledge, just one study [
12] analysed a closed sorption storage system at real-scale for household SH application using composite materials, as the one presented in this study. Studies about the thermal performance of real-scale reactors of both open and closed systems is missing in the literature. For this reason, Hu et al. [
35] presented a set of ratios to scale up an open zeolite sorption TES from a pilot to full-scale, which theoretically ensured similar geometry, dynamics, sorption-kinetics, and thermal performance. In this study, the thermal performance of the closed sorption TES system under study was obtained from the scaling up of experimental tests. The experimental measurements of a novel lab-scale adsorber (asymmetric plate heat exchanger) reported by Mikhaeil et al. [
21] together with the kinetic characterization [
36] of the water adsorbent material used in this study (LiCl/silica gel) were scaled up to obtain the performance maps of 100 kg SWS sorption module. A detailed sketch of a sorption module is shown in
Figure 5 (temperatures correspond to charging process).
The performance maps (see
Figure 6) provided the charging and discharging power as a function of the adsorber inlet temperature and the condenser or evaporator inlet temperature, respectively. The following mass flow rates were used to obtain the performance maps: 0.2 kg/s in the adsorber, 0.25 kg/s in the condenser, 0.166 kg/s in the evaporator. The calculated maximum stored energy corresponds to 110 MJ per module.
The performance of a sorption system is dependent on the ambient thermal losses between two consecutive charges or discharges. The higher the thermal losses, the more sensible heat will be consumed by the module to reach the regeneration or adsorption temperature again, which negatively impacts on the COP (i.e., the round-trip efficiency of the TES). To calculate the thermal losses, each sorption module was assumed as a lumped system, representing the composite material, the metal heat exchanger, and the HTF. The temperature difference between the module temperature, considered uniform for all the system, and the ambient temperature was the driving force of the heat losses. The sorption storage was assumed to be in a non-heated area of the house or even buried underground. Thus, a constant ambient temperature of 15 °C and 21 °C for winter and summer, respectively, was assumed. In spite of assuming an ambient temperature of 15 °C during winter, a low temperature heat source is required. Otherwise, due to the relatively continuously evaporator heat demand, since the system is located in a closed space, the surrounding temperature would drop down, cooling down the ambient air and thus not being able to provide ambient heat anymore.
Furthermore, a standard insulation of 5 cm of polyurethane, with a thermal conductivity of 0.03 W/m·K, was considered. Under this scenario, the decline of the sorption module was calculated by an exponential decay function, depending on the heat transfer coefficient, calculated based on the natural convection and insulation heat transfer coefficient, an equivalent heat capacity, the total mass of the module, and its external heat transfer area.
The auxiliary subcomponents, the gas boiler, the dry heater, and a buffer water tank (low temperature heat storage) were modelled using state-of-the-art numerical models. The gas boiler was modelled based on the mathematical description used in the type 122 of TRNSYS 18 Documentation [
37]. The thermal power (Q) delivered by the dry heater was represented by Equation (3): the equality between the temperature gradient between the inlet and the outlet HTF (water-glycol) temperatures (
Tout,HTF and
Tin,HTF) and the Fourier’s law of heat conduction [
38]. The UA value, shown in Equation (3), represents the thermal transmittance of the dry heater heat exchanger per surface area. The UA of the dry heater indicated by the manufacturer [
39] under its operating conditions was 320 W/m
2K. The maximum thermal power of the boiler and the dry heater considered in the simulations was 9 and 2.75 kW, respectively.
The water buffer tank that assisted the evaporator during the discharge of the sorption storage was modelled assuming one single control volume of 0.39 m3 with uniform temperature. Thermal losses to the ambient were neglected due to its short-term use (some hours).
2.3. Control Description
The system could select between 43 operational modes (described in
Appendix A), which consisted in the combination of the operational modes of the solar field, stratified water tank (i.e., combi-tank), sorption storage tank, boiler, and SH supply mode explained in
Section 2.1 and presented in
Table 3. The operation of the system was controlled by an RBC policy implemented also in Python by the authors of this study. The RBC policy selected an operational mode based on the following system variables: season, solar irradiation, ambient temperature, top and middle temperature of the stratified tank, state of charge of the sorption system, thermal demand, and/or temperature of the low temperature heat storage. The system description presented in
Section 2.1 in combination with the simplified RBC policy presented in
Appendix A allows to describe the control policy of the system.
The system under study, which is complex with a large number of operational modes and highly dependent on the weather conditions, required a control optimization to be competitive versus fossil-fuel technologies, which present an easier operation.
Section 2.1 explained that in summer, the sorption modules were charged at high enthalpy solar energy (i.e., >80 °C). Solar heat at lower enthalpy was used to charge the stratified water tank. The same occurred in winter: at relatively high solar irradiation, the system charged the stratified water tank. At low enthalpy solar energy, the low temperature heat storage was charged at around 20 °C. The optimal threshold of solar irradiation at which the operational costs of the system are minimized must be obtained through control optimization. The control threshold to be optimized, which defined the system operation, are:
Minimum solar irradiation in summer to charge the sorption storage tank (GMIN,STES).
Minimum solar irradiation in summer to charge the stratified water tank (GMIN,COMBI,S).
Minimum solar irradiation in winter to charge the stratified water tank (GMIN,COMBI,W).
Minimum solar irradiation in winter to charge the low temperature heat source, either PCM tank or buffer water tank (GMIN,LTHS).
The control thresholds were optimized with the Hyperopt library [
40] of Python. The optimization library was coupled to the RBC policy. In this way, the optimizer provided four different control thresholds to the RBC policy at every iteration. Each iteration consisted in an annual system simulation. Based on those thresholds and the RBC policy, an operational mode was selected, which in turn was given to the system simulation. At the end of the system simulation, the value of the objective function for that iteration was stored. The optimization loop kept running until the optimizer achieved the optimum objective function. The objective function (see Equation (4)) consisted of minimizing the total annual operational costs. This total annual operational cost consisted of the gas and electrical consumption of the system as well as a cost penalty. The penalty was paid each time the SH demand was not supplied. Thus, the control will tend to maintain the middle part of the stratified water tank as hot as possible to supply SH demand during the periods in which DHW and SH demand are required simultaneously.
To calculate the objective function at each annual simulation, the following economic parameters were considered: a penalty factor (
PF) of unity, a unitary cost for natural gas (
Cgas) of 61.5 €/MWh, and a unitary cost for electricity (
Cel) of 298 €/MWh (with taxes) [
41] was considered. Furthermore, to calculate the electrical consumption of the dry heater, a ratio of 0.085 [
39] between the thermal power rejected from the dry heater and fan electrical power consumption was considered. Eb and Eel represented the gas (at the boiler) and electrical consumption, respectively. Enosup represented the thermal demand that could not be supplied.