Degradation of Concrete Structures in Nuclear Power Plants: A Review of the Major Causes and Possible Preventive Measures
Abstract
:1. Introduction
2. Concrete Degradation by Chemical Attack
2.1. Alkali–Aggregate Reactions
2.2. Leaching
2.3. Sulfate Attack
Strategy | Results | Ref |
---|---|---|
Low water-to-binder (w/b) ratio + pozzolanic admixtures | The durability of concrete was enhanced significantly | [44] |
Chloride in the presence of sodium sulfate | No deterioration was observed due to large fraction of ettringite | [37] |
Low water-to-cement ratio and high concentration of chloride ions | Less expansion and less damage | [38] |
Silica fumes (5–10% binder replacement levels) | Best resistance to sodium sulfate attack; however, a 15–20% strength loss can be expected | [39] |
Natural volcanic pozzolan (5% binder replacement) | Improvement in sulfate resistance along with mechanical characteristics, and durability | [40] |
Portland cement mortar with low C3S content and natural pozzolana | Improved the sulfate resistance of low C3A Portland cements | [41] |
Marble, marble tiles and gravel tiles | Enhanced resistance to external sulfate attack for the sample containing marble | [42] |
FA and granulated blast-furnace slag (GBFS) in 100% recycled coarse aggregate (RCA) | Better resistance against the sulfate attack and wetting-drying cycles | [43] |
2.4. Bases and Acids Attack
2.5. Carbonation
3. Concrete Degradation by Physical Attack
3.1. Elevated Temperature
3.2. Abrasion and Erosion
3.3. Radiation-Induced Degradation
3.4. Freeze–Thaw Distortions
3.5. Salt Crystallization
3.6. Fatigue and Vibration
4. Degradation of Mild Steel Reinforcement
5. Degradation of Prestressing Steel
6. Degradation of Liner Plate and Structural Steel
7. Conclusions and Future Perspectives: Observations and Recommendations for Concrete Use in NPPs
- Sulfate and acid attack are the most commonly occurring causes of concrete degradation in NPPs
- Of the various chemical degradation mechanisms of concrete, the least critical or rarely occurring event in NPPs is the carbonation of concrete.
- Of the various methods for reducing or preventing chemical attack the most effective is the use of mineral admixtures at suitable replacement levels in the binder. The use of these supplementary cementitious materials invariably prevents all kinds of chemical degradation mechanism by means of either alkali or lime sequestration, pore refinement, changes in ionic transport properties, etc.
- Another common recommendation for improving resistance of concrete against chemical attack is the use of low water/cement ratios.
- The use of specific types of cement such as low alkali cement for ASR prevention and low C3A cement for sulfate attack resistance is also suggested.
- Physical degradation issues specific to NPPs include elevated temperature and radiation exposure which needs to be addressed while designing concrete. General issues such as freeze–thaw effect and salt-crystallization are location specific and may be of a concern only if the NPP is located in regions of very cold climate or where sea water is used as coolant.
- Issues specific to components such as abrasion and erosion in parts related to movement of cooling water have to be addressed separately.
- In general, concrete with improved ductility (such as by using rubber crumps) is considered suitable to overcome many of these issues such as freeze–thaw degradation, abrasion and erosion resistance, etc.
- As in the case of chemical attack, the use of mineral admixtures is beneficial for almost all causes of physical degradation.
- Concrete made with specific aggregates, such as magnetite, barite, hematite, ilminite, etc., (in general high-density aggregates) exhibit a higher resistance to degradation damages caused by elevated temperatures and radiation exposure.
- Though there are different mechanisms of degradation of steel elements in NPPs, such as elevated temperature, fatigue and irradiation, the major issue is electrochemical corrosion.
- Corrosion mitigation strategies include modifying the concrete matrix characteristics as well as adding external corrosion protection techniques, such as cathodic protection.
- Since mineral additions can enhance chemical and physical characteristics of concrete, mixture proportions may be suitably designed to include required binder replacement with these mineral admixtures.
- A low water-to-cement ratio as well as low water-to-binder ratio, extended curing time, and reduced alkali content in the concrete can protect the concrete from chemical attack.
- Special aggregates based on availability and requirement should be chosen for each component of the NPPs while designing the concrete.
- The use of fibers in concrete is also recommended to increase crack resistance and mitigate further degradation.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Mineral Admixture | Replacement Level | Results | Ref |
---|---|---|---|
High-reactivity metakaolin (HRM) | 20% | Reduction in alkali concentration, Reduction in long term concentrations of OH−, Na+, and K+ | [20] |
Fly ash (FA) | 25–40% | Reduction in expansion and cracking | [21] |
Silica fume | 8% to 12% | Able to control ASR | [22] |
Steel fibers | 2% | Controls ASR expansion, mechanical properties can be restored | [23] |
Mineral Admixture | Replacement Level | Results | Ref |
---|---|---|---|
Silica fume, FA, metakaolin | 0–30% | Chemical resistance was higher for silica fume followed by metakaolin and FA. The 0–10 wt.% replacement level showed high resistance for all the admixtures | [48] |
Limestone aggregates and ternary cement containing FA and silica fume | 7% silica fume and 33% FA | The acid resistance was higher for concrete with limestone aggregates and ternary cement (with 33% FA and 7% silica fume) compared to other tested samples with different replacement levels | [49] |
FA | 0–70% | Strength loss decreased to 21% from 58% for 70% replacement level from 0% replacement level. Similarly, weight loss decreased to 3.3% from 5% for standard curing concrete and 8.3% to 1.1% for steam-cured concrete. | [50] |
Blast furnace slag | 50% | High resistance to the acidic environments | [51] |
Slag and pozzolan | 30% each | Good resistance to acid attack | [52] |
Natural pozzolan and limestone fine | - | The acid resistance was improved; however, the rate of resistance varied depending on the proportion of supplementary cementitious materials | [53] |
Glass powder | 45% replacement level of cement | Enhanced mortar resistance against sulfuric acid attack. | [54] |
Mineral Admixture | Replacement Level | Results | Ref |
---|---|---|---|
Ilmenite concrete | - | The concrete attenuation coefficient of ilmenite concrete was higher than gravel and baryte concrete by 39.8% and 8% of 60Co at laboratory temperatures, respectively. | [74] |
OWA | 22% | The resistance of OWA concrete to elevated temperature was high at 22% compared to 7% and 15% at a w/c ratio of 0.5. The resistance was less for OWA concrete at a w/c ratio of 0.7. | [75] |
GGBFS | 10–50% | The relative compressive strength of concrete with 0%, 10%, 30% and 50% GGBFS was decreased with an increase in GGBFS content while the relative modulus of elasticity increased with GGBFS content. | [77] |
High-performance concrete (HPC) made with metakaolin and FA | 20% FA 10–20% metakaolin | The result showed that concrete with 20% FA displayed better performance while concrete containing metakaolin (10 and 20%) showed higher degradation in terms of durability and mass loss at temperatures above 400 °C | [78] |
FA | 70% | Concrete with a high volume of FA (70% replacement level) exhibited a higher fire resistance. | [79] |
Palm oil fuel ash (POFA) | 70% | The concrete containing palm oil fuel ash (POFA) showed no change in compressive strength up to 400 °C and a significant strength loss beyond 600 °C. At elevated temperatures, a better performance was obtained for a higher replacement level of POFA of up to 70%. | [76] |
Magnetite | 2300 kg/m3 | Enhanced the mechanical properties significantly up to a temperature of 450 °C. | [73] |
Mineral Admixture | Replacement Level | Results | Ref |
---|---|---|---|
Magnetite | 1457 kg/m3 | Concrete made with magnetite aggregate enhanced the shielding efficiency against γ-rays | [103] |
Barite aggregates | - | The photon linear attenuation coefficients were higher for barite aggregate than marble and limra | [96] |
Carbon powder | 15% | The strength of concrete increased while the shielding property against gamma rays and neutrons remained unchanged | [98] |
Limestone aggregate, B4C and PVA | 350, 120 and 7 kg/m3 | At high temperatures, compressive strength increased by 15% at temperatures between 20 °C and 200 °C and reached 18% while severe losses in the compressive strength (90% loss) were observed at 1000 °C. | [100] |
Hematite | 10% | The composite with 10% hematite lost only 7.8% of the compressive strength while the plain concrete lost 21.3% of its compressive strength after 30 freeze–thaw cycles | [101] |
Barite/hematite | 50% | The incorporation of hematite or barite enhanced the attenuation properties. The best ratio found was 50% barite | [102] |
Material | Damage Cause | Potential Areas | Preventive Measures |
---|---|---|---|
Concrete | Chemical attack | Surface exposed to cooling water sources, containment shield, floor and slabs, areas exposed to water | Use of mineral admixtures at suitable replacement levels in binder, use of cements with low water/cement ratios, low alkali, and low C3A |
Freeze–thaw cycles | Structures for water collection, water intake and discharge structures, cooling water sources | Use of concrete with improved ductility, use of mineral admixtures | |
Thermal attack | Containment shield structures, areas close to hot piping system or reactor pressure vessel. | Use of concrete made with high density aggregates (such as magnetite, barite, hematite, ilminite, etc.) | |
Radiation | Containment areas near reactor pressure vessel, some localized areas | Use of concrete made with high density aggregates (such as magnetite, barite, hematite, ilminite, etc.) | |
Abrasion | cooling water intake and discharge structures, floor and slab elements | Use of concrete with improved ductility | |
Fatigue and vibration | Areas under equipment support, containment areas near line anchors | Use of concrete with improved ductility | |
Steel reinforcement | Corrosion | Outer layer steel in all structures | Use of corrosion inhibitors, coatings and cathodic protection |
Radiation | Containment structures near reactor pressure vessel boundaries | The concrete covering of steel gives protection from radiation | |
Fatigue | Local areas subjected to repeated loads | Unlikely to have failures of steel reinforcement due to fatigue | |
Prestressed steel | Corrosion | Containment building | Use of organic corrosion inhibitors |
Stress relaxation | Fuel pool structures in containment building | - | |
Liner plate and structural steel | Corrosion | Localized areas or uniformly throughout the steel | Use of coatings and cathodic protection |
Fatigue | Weld defects and arc strike areas, structural attachments and concrete-to-floor boundaries | Improving weld details and other geometric considerations |
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Rasheed, P.A.; Nayar, S.K.; Barsoum, I.; Alfantazi, A. Degradation of Concrete Structures in Nuclear Power Plants: A Review of the Major Causes and Possible Preventive Measures. Energies 2022, 15, 8011. https://doi.org/10.3390/en15218011
Rasheed PA, Nayar SK, Barsoum I, Alfantazi A. Degradation of Concrete Structures in Nuclear Power Plants: A Review of the Major Causes and Possible Preventive Measures. Energies. 2022; 15(21):8011. https://doi.org/10.3390/en15218011
Chicago/Turabian StyleRasheed, Pathath Abdul, Sunitha K. Nayar, Imad Barsoum, and Akram Alfantazi. 2022. "Degradation of Concrete Structures in Nuclear Power Plants: A Review of the Major Causes and Possible Preventive Measures" Energies 15, no. 21: 8011. https://doi.org/10.3390/en15218011
APA StyleRasheed, P. A., Nayar, S. K., Barsoum, I., & Alfantazi, A. (2022). Degradation of Concrete Structures in Nuclear Power Plants: A Review of the Major Causes and Possible Preventive Measures. Energies, 15(21), 8011. https://doi.org/10.3390/en15218011