1. Introduction
Currently, hydrogen is considered a next-generation clean energy that does not emit pollutants that harm the environment in terms of global carbon neutrality and has higher efficiency than conventional fossil fuels (natural combustion, coal, and oil) [
1]. For this reason, many water electrolysis research projects dealing with hydrogen have been proposed [
2]. In particular, water electrolysis is performed using an electrolyzer (EL). An electrolyzer is a device that uses DC [
3] and pulses current [
4] to induce an electrochemical reaction that separates pure water into oxygen and hydrogen. There are various methods for producing hydrogen; in particular, the electrolysis of water is essential for producing clean hydrogen, which can be produced by using various types of EL.
Water electrolysis is usually classified based on electrolytes and charge carriers as follows: alkaline EL (AEL), proton exchange membrane EL (PEMEL), and solid oxide EL (SOEL). Unlike the SOEL process, which is still in the developmental stage, AEL and PEMEL are currently going through an implementation phase on a commercial scale. Among them, PEM water electrolysis provides solutions for next-generation carbon neutrality with respect to hydrogen production in conjunction with renewable energy sources (RES) due to features such as its small size, wide current density range, no use of toxic electrolytes, and excellent operating flexibility when manufactured [
5].
On the other hand, since expensive catalyst materials are used for both the anode and the cathode, constituting the PEMEL membrane, it is necessary to consider the high initial system construction cost and the reduction in the lifespan of the PEMEL cell that may occur during operations. For this reason, modeling the PEMEL is essential. In the past, models considering electrochemical reactions were dominant [
6,
7], and Nyquist plots related to mass transfer were also analyzed in applications that required the analysis of electric double-layer capacitors [
8,
9]. In the past, electrochemical reactions focused on static and slow reactions relative to external environments, such as temperature and pressure, and had a complex form for mathematical expression; thus, intuitions were inevitably reduced. In addition, only the characteristics of each parameter’s change were considered via the analysis of the Nyquist plots related to mass transfers in various applications where electric double-layer capacitors exist. Therefore, it is necessary to intuitively model an electrical equivalent circuit by using the dynamic voltage or dynamic current characteristics of the water electrolyzer, breaking away from the existing model and considering the electrochemical reaction. In addition, since there is an electric double-layer capacitor, only analyzing the characteristics of the water electrolyzer related to the frequency is inevitable. This is because it is obvious that these frequency characteristics are related to the amount of hydrogen production.
Several models of electrical equivalent circuits have been reported in the literature on EL in recent years [
10,
11,
12,
13,
14,
15,
16]. Most of the modeling was performed using a secondary RC ladder circuit based on the static–dynamic modeling of the electrolysis cell. Most literature focuses only on parameter extraction and model accuracy, and modeling considering diffusion kinetics has been neglected. There is an observation that diffusion kinetics is in line with the meaning of considering hydrogen production. For this reason, it is also a part that cannot be completely excluded from modeling electrical equivalent circuits. Electrolyzers are electrochemical devices that require some time (time constant) to stabilize their steady-state operation due to rapid changes in operating conditions (e.g., input current and input voltage) due to the effect of mass transfer by diffusion. This is a result of the effect of the electric double-layer. In order to model an electrical equivalent circuit considering the dynamic characteristics of a water electrolyzer, a process or scenario suitable for it is required. (1) The I-V characteristic curve is obtained by conducting experiments on the cell or the stack of water electrolyzers, and the steady-state characteristics are confirmed. (2) The transient state characteristics of the output cell’s voltage in the input current region where the water electrolyzer operates mainly are verified. (3) An electrical equivalent circuit model is constructed by considering diffusion dynamics using the characteristics of steady and transient states. (4) An operating frequency that contributes to hydrogen production from the configured equivalent circuit’s modeling parameters is selected.
Therefore, in this paper, considering the steady and transient characteristics of cell voltages by step input, we reconstructed an electrical equivalent circuit comprising the primary RC model type, which is more intuitive rather than the existing secondary RC model. The required operating frequency was selected by pulse electrolysis from the parameters of the reconstructed equivalent circuit. To validate the proposed parameter identification method, a simulation was constructed with raw test data of a 400 W commercial PEM electrolyzer, and the hydrogen evolution versus DC was compared by conducting pulsed electrolysis experiments at the operating frequency obtained by the proposed method.
3. Parameter Identification Using Current Step Input
Recently, a method for identifying the parameters of an electrical equivalent circuit using voltage pulses has been reported [
17]. The reported method used the charge saturation of electric double-layer capacitors in equivalent circuits. Charge saturation is a method that considers the time when the time constant is multiplied five times. The proposed method identifies parameters by acquiring macroscopic data using I-V characteristic curves and by acquiring microscopic data at a specific current level. In particular, the difference from the existing method is that the experimental value is measured before the electric double-layer capacitor is saturated using current pulses, and the corresponding parameters are identified, and then the operating frequency for pulsed water electrolysis is selected.
The output voltage of the PEM cell to the current step input is shown in
Figure 8. As shown in
Figure 8, it takes a certain amount of time for the charge to be saturated under the influence of the electric double-layer capacitor. We want to find the parameters of the equivalent circuit shown in
Figure 6 from the values of each specific point in
Figure 8. Here,
denotes the base current at the current’s step input, and
denotes the end current at the current step input.
denotes the difference in the base–end current at the step input. The cell output voltage refers to the voltage value according to the base–end current. First, the method of obtaining
can be expressed as Equation (2).
can be calculated using Equation (2), but it has a value that can be immediately known via the I-V characteristic curve in
Figure 7. Additionally, information about
can be found. The reason why the equation is divided into two cases is that there may be a case in which a step input must be applied in a voltage region where no current flows.
Next,
can be calculated with Equation (3), and
can be calculated with Equation (4). Here,
denotes the number of cells in the unit stack.
From Equation (2) to (4), it can be seen that various data values are required. In particular, there are data values (
) that have not yet been described in Equation (4). To explain this, it is necessary to look at the rating diagram for the data, as shown in
Figure 9.
The macroscopic data are mainly related to the I-V characteristic curves obtained using DC tests. From these characteristic curves, the values of and can be roughly inferred. However, it is necessary to proceed with the same process as observed in Equation (2) because some errors may occur during the linearization operation.
Next, microscopic data are divided into two areas. The first area is the value that can be seen from the step input/output at a specific current level. Approximate values can be known when testing the I-V characteristic curve. Since this can also make an error in the linearization step, it needs to be checked according to the amplitude of the step input. Moreover, if this step is passed, it is possible to check the aging state of the unit stack or cell to some extent. In addition, since the step output value is different depending on the current level, it has been limited to a specific current level so far. The second area is actually defined as values necessary for parameter extraction.
is defined as the voltage at which active charging begins. It is also the point at which secondary transients begin to occur. Next, the time constant part is related to the convergence time from the secondary transient state to the steady state. By the definition of this rating diagram, the output voltage of the cell for the step current input can be expressed as Equation (5). It can be seen from Equation (5) that the model of the actual output voltage can be similarly expressed via parameter identification.
In the case of
, it can be obtained from Equation (6), but in order to increase the accuracy of the data’s value, an experimental measurement value is used.
and
are also expressed as (7).
The next step involves a method for obtaining a double-layer capacitor (
) to express Equation (5). Before calculating
, it is necessary to consider the charging characteristics of the capacitor according to the time constant. The charging characteristic of the capacitor can be expressed as
Figure 10 and Equation (8).
The reason for considering the charging characteristics is to obtain by acquiring the value before the electric double-layer capacitor is saturated and charged, unlike the existing method. This is because each commercial cell has different characteristics, so the time until saturation charge is also different.
For example, if you measure an arbitrary voltage at the point
based on the charging characteristics, as shown in
Figure 11, and obtain time t at that particular time,
can be obtained from this, as shown in Equation (9). Strictly speaking, time
can be any value.
After parameter identification, Equation (5) can be completed, and finally, similar results can be obtained, as shown in
Figure 12, by comparisons with the experimental values. Additionally,
Table 1 summarizes the values related to parameter identification. From
Figure 12, it was confirmed that the experimental data values for the secondary transient voltage part were similar to the mathematical approximation obtained by parameter identification. Additionally, polynomials of the 3rd and 4th order were compared. It can be confirmed that there is sufficient similarity with the experimental values. Additionally,
Figure 13 is a flow chart representing a simplified parameter identification process.
In
Section 5, we conducted comparison verifications with experimental values using simulations. The next chapter will select the operating frequency from the Nyquist plot using the various parameters obtained via the parameter identification of the first-order RC model.
5. Verification
In this section, the experimental and simulation environments were configured, as shown in
Figure 15, to verify the production of hydrogen for the proposed parameter identification and operating frequency.
Figure 15a shows a simplified diagram of a water electrolyzer. Moreover,
Figure 15b shows the actual configuration of the water electrolysis device. The water electrolyzer consists of a control PC, PEM stack, heat exchanger, temperature controller, hydrogen metering device, power supply, water chiller, reservoir, and pump. In particular, a 400 W single stack was used for the PEM stack, and a TCGSS Bidirectional DC PSU model from Regatron AG was used for power. Finally,
Figure 15c shows the electrical equivalent circuit modeling of PEMEL using simulation tools. In particular, the simulation used the PLECS developed by Plexim.
Table 2 below shows the parameters related to the system’s configuration.
Figure 16 shows the parameter identification of the electric equivalent circuit by the proposed method. In particular,
Figure 16a shows the values that were measured while verifying the proposed method in the actual experiment.
Figure 16b shows the verification of the proposed method using simulations. The measured values are
,
, and
. The measured values were 7.20 (V), 40 (ms), and 7.44 (V) for the experiment and 7.19 (V), 38 (ms), and 7.41 (V) for the simulation, respectively. Most of the measured values are similar.
Figure 17 is a waveform of pulsed water electrolysis using a fixed operating frequency. Experiments in pulsed water electrolysis require a closer look at the data values rather than the waveforms.
Table 3 shows the pulsed water electrolysis data values for a given operating frequency. Overall, it showed better results in terms of power and hydrogen production compared to DC, especially at a frequency of 0.8 Hz. Therefore, it seems that the operation’s frequency near the inflection point on the Nyquist plot showed better performance with respect to the amount of hydrogen generated. In addition, it was confirmed that the operating frequency at the inflection point where mass transfer loss occurs is similar to the frequency at five times the time constant (=5 tau), which is the time required for hydrogen ions to accumulate in the electric double-layer capacitor.
As an additional explanation for these results, as mentioned in Reference [
17], a layer structure in which different charges are disposed of at the interface between the electrode and the electrolyte solution is called an electric double layer. A polarization layer is formed near the electrode’s surface and is separated from the existing electrolyte layer to render the charge of the ions present in the electrolyte electrically neutral. This double layer has a charge accumulation characteristic similar to that of a capacitor. Considering these characteristics from the perspective of an electrolytic cell, when a potential is applied to the electric double-layer capacitor, hydrogen ions accumulate on the metal plate. When voltage or current pulses are applied to the water electrolyzer, the thickness and diffusion rate of the diffusion layer of the electric double-layer capacitor can be affected, contributing to quicker hydrogen production. The time required for hydrogen ions to accumulate in the electric double-layer capacitor is theoretically and experimentally affected by the time constant. In particular, it is affected by the time corresponding to five times the time constant. Depending on whether or not the time required for accumulation is satisfied, the amount of hydrogen generated will show a difference. The frequency corresponding to five times the current time constant is 0.8 Hz. In fact, the difference in the amount of hydrogen production at 1 Hz close to this frequency is insignificant, but at 1.25 Hz, which indicates a slight lack of time required for accumulation, the amount of hydrogen production appears to be lower than at 0.8 Hz. However, the operation with the three operating frequencies presented in this paper shows improved hydrogen production performances compared to the operation with the existing DC current.