1. Introduction
Passive rectifiers are a prevalent choice for interfacing power converters and the grid, mainly due to their simple operation, high efficiency, resilience, and relatively low cost. However, the total harmonic distortion (THD) of the input currents is relatively high. Nevertheless, some improvements can be achieved by incorporating inductive filters. The use of thyristor-based rectifiers results in a reduction in the input power factor as the output voltage decreases. Furthermore, the reversal of power flow cannot be achieved through a mere change in the current direction; instead, more complex bidirectional power conversion structures are necessary.
It can thus be concluded that passive rectifiers are not suitable for emerging applications such as Vehicle-to-Grid (V2G) power exchange or smart grid applications, where the current flow can be in both directions [
1,
2].
Three-phase pulse-modulated voltage- and current-source rectifiers demonstrate superior performance in terms of input current harmonics and power factor control. Consequently, some authors concur that they will replace the passive and silicon-controlled rectifiers [
3,
4]. These converters are typically employed as an active front-end to the grid. However, the DC-link voltage of voltage-source rectifiers is greater than the phase-to-phase input voltage, rendering them unsuitable for low-voltage loads, such as batteries, due to the necessity of an additional step-down power stage or a bulky input transformer. In contrast, current source rectifiers have been used in contexts where the output voltage is lower than the input voltage (step-down) and the reversal of the output power is not required, such as in telecommunications and data centers, as well as in off-board DC fast chargers [
5]. This configuration is typically favored for high-power applications, whereas in low-power applications, voltage source inverters offer simpler control, a wider range of component options, and lower conduction losses.
For the sake of completeness, several additional possibilities for a rectifying stage could be considered. Among them, the Vienna rectifier is a three-level ac–dc converter, which is widely used in many applications. The advantages of this converter include low Total Harmonic Distortion (THD), high power density, and high efficiency. It should be noted, however, that the power flow is unidirectional [
6,
7]. Moreover, multilevel rectifiers may be employed in applications requiring high voltage or high power quality. Some studies were conducted with the objective of reducing the switch count, i.e., namely the removal of some power switches. This simplification reduces the number of gate drivers, cost and complexity of the system [
8]. Topologies derived from the conventional multilevel configurations, such as Neutral Point Clamped, Cascaded H-Bridge, Flying Capacitor, Modular Multilevel Converter and T-Type, were investigated. Finally, the possibility of a dual-stage rectifier must be considered, where the input stage is a power factor corrector, and the second stage is a dc–dc converter [
9,
10].
A topology that may be regarded as an extension of current-source rectifiers and can act as a bidirectional active front end is the three-phase AC–DC matrix converter [
11]. The three-phase AC–DC matrix converter is capable of adjusting the input power factor, reversing the power flow, and reducing the harmonic content of input and output currents. In addition, as it is inherently a step-down converter, it is well-suited to applications that necessitate low DC voltages. These considerations collectively motivate a more profound comprehension of the operational characteristics of the AC–DC matrix converter. While the literature on AC–DC matrix converters is not as extensive as that on AC–AC matrix converters, it has nevertheless initiated numerous research projects.
In [
12,
13], the authors proposed a four-quadrant rectifier based on a matrix converter with high-frequency isolation and soft commutation. This configuration is the so-called isolated matrix rectifier or isolated AC–DC matrix converter. It has received attention for automotive applications and is the subject of some lively lines of research [
14,
15,
16]. It should be noted, however, that the matrix converter is employed to generate the intermediate high-frequency AC voltage for the isolation stage rather than being used directly to produce the output voltage for the converter. A simpler configuration without isolation but still operated at high frequency and combined with a current-doubler rectifier was proposed to achieve step-down AC–DC conversion at low DC voltages with greater efficiency than the conventional buck converter for aerospace applications [
17].
The number of research lines related to non-isolated converters is relatively limited; however, several technological developments were observed. In [
18], an ultrasparse AC–DC matrix converter was proposed as a battery charger with low output voltage. The number of switches is notably reduced but the power flow is unidirectional. In [
19], an AC–DC matrix converter, derived from a three-phase direct AC–AC matrix converter by the removal of one leg, was presented, along with a suitable space vector modulation. The advantages of a matrix rectifier, including input power factor control, power flow reversal and a reduction in the input filter size, were investigated and clearly motivated. Subsequently, specific control techniques were developed for AC–DC matrix converters. The direct power control method directly controls both the active and reactive power components of the source while achieving sinusoidal input currents and the output DC voltage/current [
20,
21,
22]. A Space Vector Modulation (SVM) strategy with the optimization of the duty cycle of the zero vector was developed for matrix rectifiers with the objective of reducing the Total Harmonic Distortion (THD) and ripple in the output current [
23].
Unbalanced grid voltage occurs frequently due to disturbances. Unbalanced voltage conditions may cause voltage ripples on the DC side and low-order harmonics in the grid current, so specific control strategies have been developed. Two independent control schemes for active and reactive power can be used to control the instantaneous active power and the average reactive power, respectively [
24].
Over time, several Model Predictive Control (MPC) algorithms have been used as an alternative approach to the control of AC–DC matrix converters [
25,
26]. MPC allows the input power factor to be controlled while the output voltage is kept constant. Also, active damping can be included. The input CL filter can cause resonance and lead to distorted input currents. To suppress the resonance, instead of a physical damping resistor, which brings extra power loss, the active damping mimics the presence of a virtual resistor in parallel to the input filter capacitor, thus damping the current harmonics without affecting the fundamental component.
The present paper makes the following contributions:
- (i)
it defines a modulation technique for the AC–DC matrix converter as a derivation of the traditional techniques used for AC–AC matrix converters;
- (ii)
it analyzes the modulation strategy in general terms by representing the switch states as complex numbers;
- (iii)
it presents a modulation strategy with the theoretical minimum switching losses.
The paper is structured as follows.
Section 2 illustrates the modulation theory,
Section 3 analyzes the operating range,
Section 4 describes an SVM modulation strategy, and
Section 5 investigates the reduction in the switching losses and output current ripple. Finally, experimental results substantiate the feasibility and the performance of the proposed modulation strategy, as detailed in
Section 6.
3. Control Range of the Output Voltage
The duty cycles are bounded between 0 and 1, i.e.,
By considering (16) and (17), (18) becomes as follows:
where
Equation (20) demonstrate that the quantities
,
and
can be regarded as the components of the vector
, i.e.,
can be expressed as:
and the sum of
(
= 1, 2, 3) is 1.
Inequalities (19) can be rewritten in a manner that emphasizes the upper and lower bounds of
.
It can be demonstrated that the upper and lower bounds in (22), in the worst-case scenario, can be rewritten as follows:
where
Given that the upper bound of must be greater than or equal to the lower bound, it can be inferred from (24)–(25) that the following constraint applies to :
Substituting (15) into (26) yields the following result:
It is possible to verify that the maximum voltage transfer ratio resulting from (27) is when
is aligned with one of the vectors
(
= 1, 2, 3):
where
is the input power factor angle, assumed positive when the current lags the input voltage vector.
If the constraint (28) is satisfied, the matrix rectifier operates within the linear modulation range, and the modulation problem has at least one feasible solution. This implies that there exists at least one value of the zero-sequence component that allows all duty cycles to remain within the interval [0, 1]. The optimal choice of is not a straightforward matter and is discussed in the following section.
4. Space Vector Modulation
A technique that is widely known for the voltage modulation of power converters is SVM, which can also be developed for AC–DC matrix converters. According to this technique, the average value of the desired output voltage over a switching period is approximated with a sequence of different converter configurations.
Table 1 shows the possible states of an AC–DC matrix converter. The first column is the identification number of each configuration, the second column shows the bidirectional switches of
Figure 1 that are turned on, and the third and fourth columns show the instantaneous values of
and
. Finally, the remaining columns are the values of
and
, calculated by means of (11) and (12). As can be seen, there are six active configurations, which produce a non-zero output voltage, and three zero configurations.
Figure 2 shows that the admissible values of
divide the plane into six sectors. Since the value of
is known by means of (15), it is possible to identify two vectors,
and
, which delimit the sector where
is located. By definition,
lags behind
. For example, if
is in sector 1,
is
and
is
.
The mean value of
over a switching period can be expressed as a linear combination of
and
:
where
and
are numbers in the interval [0, 1], which must be interpreted as duty cycles.
Solving (29) for
and
yields the following expressions:
Once the application times of
and
are known, the remaining part of the switching period can be filled with the three zero vectors. In this way, two degrees of freedom are introduced. In fact, the three duty cycles
,
and
of the zero configurations 0
1, 0
2 and 0
3 must be chosen under the constraint that the sum of all duty cycles is equal to 1:
Table 2 illustrates the sequence of vectors utilized in the SVM, organized according to the sector number. It should be noted that there are only two distinct sequences of converter states that minimize the number of switch commutations.
These two sequences are inverse of one another.
Table 2 identifies the sequences as
-
-
-
-
and
-
-
-
-
, respectively. Both sequences include three zero configurations interspersed with two active configurations. The configuration
is identical in both patterns and depends on the sector number of
. Given that
has the same direction as the input current vector, it can be concluded
can only be a zero vector, 0
1, 0
2 or 0
3, depending on which phase is conducting the maximum absolute value of the current. For example, when the highest current (absolute value) is observed in input phase 1, the current space vector is situated in sector 1, and configuration
is 0
1, as documented in
Table 2.
For the sake of completeness,
Figure 3 depicts the typical single-sided and double-sided switching patterns of the converter when
is in sector 1. If the switching pattern is double-sided, then the configuration sequence in the second half period is identical to that of the first half period but in reverse order. In this generic example, all three zero configurations are used. When the duty cycles of the zero vectors are equal, the modulation strategy is referred to as SVM 3Z. Similarly, it is possible to define other modulation strategies, such as SVM 2Z and SVM 1Z, that utilize a reduced number of zero configurations (see
Table 3). The letters “L”, “C” and “R” used in the names of the modulation strategies identify the position of the zero vectors in the switching pattern, namely, “Left”, “Center”, and “Right”.
5. Improvement in the Switching Losses
5.1. General Expression of the Switching Losses
The values (17) of the duty cycles of the switches are not sufficient to univocally identify a modulation strategy because it is still possible to choose different switching sequences, i.e., different turn-on and turn-off ordering of the switches.
In this paper, it is assumed that the same switching pattern is used for both output phases. Furthermore, it is assumed that during the first half of the switching period, each output phase is connected to the input phases in a predetermined order that depends on the amplitude of the input voltages, i.e., each output phase is firstly connected to the input terminal with the highest voltage, then to the one with the intermediate voltage, and finally to the one with the lowest voltage. In the second half of the switching period, the sequence is repeated in reverse order.
It is established that this switching pattern minimizes the switching losses of the converter, although it may have a slight detrimental impact on the harmonic content of the input and output currents. The following Section presents straightforward proof for the first converter leg, assuming that a four-step commutation is employed. Let us suppose that, in the first half of the switching period, the output pole voltage
becomes sequentially equal to
,
and
. The pattern is reversed in the second half of the switching period (double-sided switching pattern). The switching losses
of the first leg can be expressed as follows [
30]:
where
is the switching frequency, and
is a coefficient (with the dimension of time) that represents the energy loss due to switching action per unit of voltage and current. It can be expressed as the sum of three terms. The coefficients
and
are related to the energy loss process in the IGBTs during turn-on and turn-off, respectively. The coefficient
is related to the energy loss process in the diodes due to the reverse recovery currents during turn-off.
Applying the triangular inequality to (33) gives:
Inequality (35) becomes an equality only if , or , so PSW1 is minimum only if the input voltages of the switching pattern are ordered in descending or ascending order.
As can be seen from (35), the minimum power loss does not depend on the intermediate voltage under the assumption of an ordered pattern, so the switching losses do not change if the intermediate voltage is not included in the switching pattern. If the switching pattern does not contain the maximum or minimum voltages, the switching losses are further reduced because the voltage gap in (35) is replaced by or , respectively.
In general terms, if the indices of the input voltages in descending order (top, medium and bottom) are given by the triplet (
t,
m,
b), so that:
the switching losses of the whole converter can be expressed in the general case as follows:
where the coefficient
is equal to 1 if the
hth output pole voltage commutes from the maximum input voltage to another (lower) voltage level in the switching period. Conversely, if this transition does not exist, the coefficient is equal to 0. Similarly, the coefficient
is 1 if the
hth output pole voltage commutes to the minimum input voltage from another (higher) voltage level in the switching period. The four coefficients
and
(
h = 1, 2) are normally equal to 1, but suitable choices of
may result in up to two of them being set to zero. If all coefficients
and
are 1, (37) becomes:
If the output pole voltages are synthesized without using all input voltages, the switching losses decrease in comparison to (37), provided that the unused voltage is not the intermediate one, whose absence is ineffective.
5.2. Optimal Zero Sequence Component for a Reduction in the Switching Losses
A reduction in the switching losses is possible only when an output pole voltage is synthesized without using the maximum or the minimum input voltages
and
. This occurs only when
and
are equal to the lower and upper bounds of the admissible ranges (23).
Table 4 summarizes the four possible combinations, which will be examined subsequently.
In Case 1,
is equal to
and
is equal to
. When this happens, two duty cycles,
and
, become zero (consequently,
and
are zero too). The indexes
and
can be found from (23) with
and
, as shown in
Table 5.
In Case 2-A, is equal to and a duty cycle, , becomes equal to 1.
The index
can be found from (23) with
(
Table 5). Since
is 1, necessarily, the other duty cycles of the same output leg are forced to be zero, so the remaining condition
in
Table 5 is automatically satisfied for Case 2-A. This case corresponds to the conditions
.
Similarly, in Case 2-B, is equal to , and a duty cycle becomes equal to 1. This case corresponds to the condition .
Finally, the case where and are both one is not considered because these two constraints are usually incompatible with each other.
Once the values of
and
are known, the component
can be calculated as a difference.
The value of
resulting from (39) has to comply with (23). By using (21), the zero sequence component
becomes
It is simple to show that that Case 2-A and Case 2-B are mutually exclusive. The explicit expression of
deduced in Case 2-A is
while in Case 2-B it is
Since (41) and (42) are opposite to each other, one of them is definitely negative and does not comply with the lower bounds given by (23), which are positive.
In addition, it is possible to verify that the solutions of Case 2 exist for any input voltage only if the input current angle
is in the range [
,
]. A qualitative analysis is presented in
Section 5.3.
In conclusion, only two modulation strategies in
Table 4 reduce the switching losses. The first one corresponds to the choice of
resulting from Case 1 and exists for any value of the input power factor; the second one corresponds to the choice of
resulting from either Case 2-A or Case 2-B, but it exists only if
.
5.3. Graphical Representation of the Switch State
If
(or
) is plotted on the complex plane, it lies inside the triangular region depicted in
Figure 4, which can be identified by considering all the admissible values of
.
Equation (17) demonstrates that the distances of
from the triangle sides are numerically equal to the duty cycles
,
and
.
Figure 4a gives a visual representation of this concept. Similarly, the distances of
from the triangle sides are the duty cycles
,
and
. Consequently, when
(or
) is situated on the triangle sides, at least one duty cycle is equal to zero, thereby reducing the number of switch commutations per period. Moreover, when
(or
) is situated at a triangle vertex, one duty cycle is equal to 1, and the remaining duty cycles are zero.
According to (16),
and
turn out to be the endpoints of a segment that can be rigidly translated by changing
, which is its midpoint.
Figure 4b illustrates five different positions of the aforementioned segment, designated by the letters (a), (b), (c), (d) and (e). To draw
Figure 4b, it is assumed that the phase angle of the input current
and voltage vectors
are, respectively, 20° and 10°. The maximum, intermediate and minimum voltages are, respectively,
,
and
, i.e., (
t,
m,
b) = (1, 2, 3).
In position (a), the segment does not come into contact with the triangle sides, and thus no commutation is avoided. Position (b) corresponds to Case 1 in
Table 4, as both
and
are equal to zero.
In position (c),
coincides with a triangle vertex. The duty cycle
is equal to 1, whereas
and
are both zero. This position is classified as Case 2-A in
Table 4.
Similarly, position (d) corresponds to Case 2-B, since and . As anticipated, this operating condition is not feasible because is not contained within the triangle.
Ultimately, position (e) leads to a feasible solution to the modulation problem, characterized by the fact that
and
are both zero. Nevertheless, this condition is not considered in
Table 4 because it is suboptimal since zeroing
means that the input intermediate voltage is not used to synthesize the pole voltage of the first output phase, and this does not lead to any reduction in the switching losses.
Figure 4c analyses the possible positions of segment
when the input power factor angle
is
. While Case 1 still leads to a feasible configuration in position (a), Case 2-A and Case 2-B, corresponding to positions (b) and (c), produce two configurations that are not admissible. The other positions, (d) and (e), reduce the switching losses but as much as in Case 1.
5.4. Optimal Expression of the Switching Losses
If the zero-sequence component is chosen in every switching period according to Cases 1 or 2 of
Table 4, the expression of the total power losses (37) can be simplified because some coefficients among
and
(
h = 1, 2) are zero. Specifically,
and
are both zero in Case 1,
and
are zero In Case 2-A, and
and
are zero in Case 2-B. It turns out that Case 1, 2-A or 2-B provide the same value of the switching losses, which can be calculated by means of (37):
Therefore, all cases theoretically produce the same amount of switching losses. The average switching losses of the converter, calculated over a fundamental period of the input voltage, are as follows:
Consequently, it is not possible to identify an optimal modulation strategy among Cases 1–2 in terms of switching losses. However, the solution corresponding to Case 1 is viable for any value of the input power factor. In contrast, Case 2 does not produce feasible solutions when the input power factor is lower than 0.866. For these reasons, Case 1 is considered the optimal solution in experimental validation.
6. Experimental Results
Experimental tests were carried out to verify the performance of the proposed modulation strategy. The basic scheme of the experimental setup is described in
Figure 5.
The converter is based on the IGBT module FM35E12KR3. The control algorithm was implemented on a fixed-point digital signal processor produced by Texas Instruments, Dallas, TX, USA (model TMS320F2812). The system parameters are shown in
Table 6, and the four-step commutation strategy is used. Also,
Figure 6 illustrates the curve of switching losses of IGBTs and diodes as a function of the direct current given a blocking voltage of 600 V and a junction temperature of 25 °C. The rated power of the prototype is about 12 kW. However, since the power module has never reached the commercialization stage, the converter is currently being used at about 20% of its rated power (2.5 kW). The effect of the commutations inevitably produces switching noise on the output voltage, and an output LC filter is commonly required in order to reduce the output current ripple (
Appendix A). However, in this paper, the converter load is an ohmic inductive impedance because using a first-order low-pass filter allows one to accurately evaluate the effect of the modulation strategies on the distortion of the output current without the influence of complex filters.
Figure 7a shows the path in the complex plane of
and
for Case 1 when the voltage transfer ratio varies from 1.5 to 0.25. For a comparison,
Figure 7b shows the path of
and
in the complex plane for the conventional modulation strategies when the voltage transfer ratio is 1.5 and 0.75.
At the maximum voltage transfer ratio (i.e., 1.5), the boundaries of linear modulation are clearly visible. The vector
follows a path that coincides with the sides of an equilateral triangle. In this situation,
reaches the maximum amplitude permitted for linear modulation. As the voltage transfer ratio decreases,
partially continues to follow the sides of the triangle. The position of
depends on the sequence of the switching states and the input voltages whereas
follows a path based on the rules of
Table 5.
Figure 8 shows the behavior of the converter when eight distinct modulation strategies are employed with a voltage transfer ratio of 0.9 and a power factor of 1. The proposed modulation strategy is compared with seven space vector modulation strategies with a reduced number of commutations (
Table 3).
Figure 8 shows the waveforms of the input current
, input voltage
, output current
, output voltage
, and the waveforms of modulating signals of the first output leg
. As can be seen, the input voltage is in close phase alignment with the input current. The presence of the input filter capacitor results in a minimal phase lead in the line current, which is dependent on the voltage transfer ratio. In fact, the line current is the sum of the current through the capacitor
(
Figure 5), which is
at steady state, and the converter input current,
. As the voltage transfer ratio decreases, the input converter current decreases while the capacitor current remains constant. Consequently, the phase lead of the line current tends to increase, reaching a theoretical value of 90 degrees when the input current
is zero (
Appendix B). According to
Figure 8, the power supplied to the load is approximately 2400 W, in contrast to a power consumption of roughly 2500 W. The phase voltage at the input filter is approximately 150 V
peak, with an electrical current of around 11 A
peak. The capacitive current measures 4.5 A
peak, whereas the inductive current is approximately 12 A
peak. The reactive power consumed by the filter is approximately −1000 VAr. This causes the current to lead the voltage, yielding a power factor of around 0.9 for the source. The phase displacement of the input line current could be corrected by adjusting the phase angle of
directly or through a specific control loop for the input power factor, as proposed by some authors [
21,
22]. However, this approach has not been adopted in this paper in order to avoid introducing further complexity to the assessment of the modulation strategy.
As illustrated in
Figure 8, the modulation strategy corresponding to Case 1 consistently sets two modulating signals to zero. For high power factors, the zeroed modulating signals belong to two different output phases (
Figure 4b). In contrast to the other modulation strategies, the symmetrical space vector modulation (SVM3Z) does not avoid any commutations. All other techniques reduce the number of commutations by alternatively clamping some duty cycles to either 0 or 1.
The efficiency of the AC–DC matrix converter controlled by using the eight different modulation strategies was experimentally measured by using a power meter Yokogawa WT2030.
Figure 9 illustrates the efficiency and the converter losses as a function of the voltage transfer ratio under identical load conditions as those specified in
Figure 8.
As can be observed, the efficiency of the modulation strategy derived from Case 1 is markedly superior to that of the other SVM strategies, particularly in the context of a low voltage transfer ratio. This finding is substantiated by the theoretical analysis. The efficiencies of the SVM 1Zr and SVM 1Zl techniques are largely comparable due to the symmetry inherent in these modulation techniques. Although the commutation losses are not identical instantaneously, the average value of the losses evaluated over the input voltage period is nearly identical. Similarly, the losses of SVM 2Zlc and SVM 2Zrc are nearly identical. The minor discrepancies can be attributed to the input filter losses and the disparate effects of dead times in the two scenarios.
An approximate estimation of the converter losses can be obtained by comparing the input power and the efficiencies. If the proposed modulation strategy is compared with the SVM3Z, there is a loss reduction by nearly 24% when the voltage transfer ratio is maximum and by almost 44% when the voltage transfer ratio is 0.25. These losses include the switching and conduction losses of the converter, the input filter losses, and the losses related to the clamp circuit.
The efficiency of the converter depends on the switching and conduction losses of its components. In order to minimize the switching losses, a modulation technique must ensure that each output terminal is connected to the input terminals arranged in ascending or descending order of input voltages. Conventional methodologies do not adhere to this criterion, resulting in increased switching losses. In addition, the proposed theoretical analysis entails the computation of duty cycles for the bidirectional switches. The developed modulation technique identifies the available degrees of freedom. For each output terminal, either the switch connected to the highest input voltage or the one associated with the lowest voltage does not commutate. This results in a further reduction in the switching losses.
Figure 10 shows the converter efficiencies with the modulation strategies of
Table 4 for different values of the input power factor. All these results are obtained with the maximum possible voltage transfer ratio as defined by (28). The efficiency improvement of the proposed modulation strategy is consistent across all values of the input power factor.
Figure 11 and
Figure 12 illustrate the total harmonic distortion (THD) of the load current and the input current as a function of the voltage transfer ratio when the input power factor is unitary. The THD of the output current is defined as follows:
where
and
are the RMS and average values of the output current.
The proposed modulation strategy demonstrates the lowest distortion of the output and input current for high values of the voltage transfer ratio. Conversely, for values of the voltage transfer ratio between 0.5 and 1.25, the distortion of the input current is markedly elevated because of the reordering of the switching pattern. The trend of the output current THD in
Figure 11 was experimentally determined and lacks a definitive theoretical rationale. The THD provides an integral representation of the current quality over a fundamental period, which makes it challenging to ascertain the factors contributing to its reduction. However, it is worth noting that the proposed technique tends to reduce the variations in the potentials of the output terminals. This action may have a generally positive impact on the ripple of the load current.
Finally, the converter was tested in transient conditions. In
Figure 13, the waveform of the input and output voltages and currents is depicted following three-step changes in the reference voltage transfer ratio, ranging from 0.75 to 1.5 in increments of 0.25. The figure also presents details of two transients of the output voltage and current. After each step, the current stabilizes within 1 ms. The output current is not regulated due to the deliberate absence of a control loop in the converter, which could adjust the voltage transfer ratio to account for noise and nonlinearity, potentially impacting the evaluation of modulation techniques.