The Influence of the Addition of Cement and Zeolite on the Increase in the Efficiency of Sewage Sludge Dewatering in the Pressure Filtration Process †
Abstract
:1. Introduction
2. Materials and Methods
- The doses of mineral substances, i.e., cement, zeolite, and polyelectrolyte;
- The pressure filtration process parameters—variable pressure.
- –
- Polyelectrolyte—Kemira Superfloc® (Kemira, Helsinki, Finland) polyelectrolytes from the C series were used for chemical preparation of sewage sludge: weakly cationic C-494. The gel works by exchanging a charge between the polyelectrolyte chain and the suspension. As a result of this action, the suspension loses stability and becomes capable of coagulation or the formation of flocs. In order to improve the properties and ability to release water, polyelectrolyte was added to the tested sludge at a dose of 2.5 mg/g d.m., regardless of the type of sludge.
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- Cement—Portland type, a combination of ground cement clinker and gypsum. Cement clinker is obtained by firing a mixture of ground raw materials containing limestone and aluminosilicates at 1450 °C. The chemical composition of clinker includes allite, tricalcium silicate (50–65% by weight of clinker), belite, dicalcium silicate (about 20% by weight of clinker), brownmillerite, a compound of calcium oxide, aluminum oxide and iron (III) oxide (about 10% by weight of clinker), tricalcium aluminate (about 10% by weight of clinker), and other compounds of aluminum, calcium, and magnesium. Gypsum or a mixture of gypsum and anhydrite, a setting time regulator, and up to 5% of other ingredients (limestone, slag, and pozzolan) were added to the clinker produced from the above mixture.
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- Zeolite 13X—synthetic adsorber type 13X. The unit cell of X-type zeolite contains 192 tetrahedra (Si,Al)O4. The basic element of the structure are cuboctahedrons composed of 14 SiO4 tetrahedra and 10 AlO4 tetrahedra. Zeolite 13X has a pore diameter of approximately 1.3 μm and a ball size of 1.3 to 2.3 mm. The tests used doses of 0.8 and 1.6 g/L of sewage sludge.
- r—specific resistance of the sludge under pressure p,
- r0—constant representing the resistivity of the incompressible sludge cake,
- p—filtration pressure,
- s—compressibility coefficient.
- S—compressibility coefficient,
- r1—specific resistance under pressure p1,
- r2—specific resistance under pressure p2.
3. Results
4. Discussion
5. Final Conclusions
- The compressibility coefficient, taking values in the range of 0.25–0.30, results in a significant increase in efficiency and velocity and affects the reduction in final hydration in the pressure filtration process.
- The value of the sediment compressibility coefficient decreases as the pressure of the filtration process and the dose of mineral substances increase.
- By conducting the pressure filtration process using combined methods of sludge conditioning with an organic reagent (polyelectrolyte) and mineral substances (cement, zeolite), it is possible to achieve a reduction in the compressibility coefficient of sludge, which results in an increase in the efficiency and speed of the process and, at the same time, makes it possible to dewater sludge to a value of 74.9%.
- The use of the highest filtration process pressure of 0.6 MPa leads to the best results in terms of final hydration, efficiency, and filtration speed.
- The addition of zeolites and polyelectrolyte resulted in a decrease in total organic carbon content as the applied pressure increased.
Funding
Data Availability Statement
Conflicts of Interest
References
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Unit | Primary Sludge | Mixed Sludge | |
---|---|---|---|
Initial hydration | % | 97.1–98.4 ± 0.19 | 97.5–98.1 ± 0.15 |
Dry mass of sludge | g/L | 29.0–16.0 ± 0.2 | 25.0–19.0 ± 0.18 |
The content of organic substances | g/L | 18.5–10.2 ± 0.16 | 16.7–13.2 ± 0.18 |
The content of mineral substances | g/L | 10.5–5.8 ± 0.13 | 8.3–5.8 ± 0.10 |
pH | - | 6.8–7.1 ± 0.10 | 6.9–7.0 ± 0.10 |
CST (capillary suction time) | s | 112–128 ± 8.0 | 206–238 ± 19.0 |
Primary Sludge | Mixed Sludge | ||||||
---|---|---|---|---|---|---|---|
Conditioning Method | Pressure MPa | Efficiency kg/m2h | Speed cm3/s | Specific Resistance to Filtration, m/kg × 1013 | Efficiency kg/m2h | Speed cm3/s | Specific Resistance to Filtration, m/kg × 1013 |
raw sludge | 0.3 | 2.24 ± 0.015 | 0.14 ± 0.009 | 4.24 ± 0.06 | 1.51 ± 0.015 | 0.14 ± 0.009 | 5.59 ± 0.06 |
0.4 | 2.31 ± 0.010 | 0.16 ± 0.007 | 4.12 ± 0.08 | 1.87 ± 0.010 | 0.15 ± 0.007 | 5.48 ± 0.08 | |
0.5 | 3.01 ± 0.017 | 0.20 ± 0.003 | 4.67 ± 0.08 | 2.12 ± 0.017 | 0.11 ± 0.003 | 5.06 ± 0.08 | |
0.6 | 3.71 ± 0.014 | 0.27 ± 0.010 | 4.91 ± 0.04 | 2.56 ± 0.014 | 0.19 ± 0.010 | 5.51 ± 0.04 | |
raw sludge + cement 0.8 g + polyelectrolyte (C-494) | 0.3 | 8.97 ± 0.033 | 0.38 ± 0.017 | 2.02 ± 0.02 | 7.32 ± 0.022 | 0.34 ± 0.014 | 2.12 ± 0.02 |
0.4 | 9.54 ± 0.039 | 0.40 ± 0.019 | 2.96 ± 0.04 | 8.48 ± 0.020 | 0.39 ± 0.016 | 2.34 ± 0.03 | |
0.5 | 9.12 ± 0.033 | 0.41 ± 0.019 | 2.54 ± 0.04 | 7.45 ± 0.026 | 0.31 ± 0.015 | 2.68 ± 0.03 | |
0.6 | 9.79 ± 0.039 | 0.43 ± 0.021 | 2.59 ± 0.03 | 9.02 ± 0.023 | 0.47 ± 0.019 | 2.94 ± 0.03 | |
raw sludge + cement 1.6 g + polyelectrolyte (C-494) | 0.3 | 9.17 ± 0.034 | 0.41 ± 0.019 | 2.15 ± 0.04 | 7.48 ± 0.032 | 0.43 ± 0.017 | 3.16 ± 0.05 |
0.4 | 9.59 ± 0.039 | 0.49 ± 0.023 | 3.63 ± 0.06 | 8.86 ± 0.033 | 0.41 ± 0.019 | 3.28 ± 0.05 | |
0.5 | 11.23 ± 0.043 | 0.45 ± 0.022 | 2.41 ± 0.05 | 9.41 ± 0.035 | 0.44 ± 0.021 | 3.69 ± 0.06 | |
0.6 | 11.94 ± 0.046 | 0.53 ± 0.025 | 3.02 ± 0.06 | 9.31 ± 0.037 | 0.49 ± 0.023 | 3.56 ± 0.07 |
Primary Sludge | Mixed Sludge | ||||||
---|---|---|---|---|---|---|---|
Conditioning Method | Pressure MPa | Efficiency kg/m2h | Speed cm3/s | Specific Resistance to Filtration, m/kg × 1013 | Efficiency kg/m2h | Speed cm3/s | Specific Resistance to Filtration, m/kg × 1013 |
raw sludge | 0.3 | 2.24 ± 0.015 | 0.14 ± 0.009 | 4.24 ± 0.06 | 1.51 ± 0.015 | 0.14 ± 0.009 | 5.59 ± 0.06 |
0.4 | 2.31 ± 0.010 | 0.16 ± 0.007 | 4.12 ± 0.08 | 1.87 ± 0.010 | 0.15 ± 0.007 | 5.48 ± 0.08 | |
0.5 | 3.01 ± 0.017 | 0.20 ± 0.003 | 4.67 ± 0.08 | 2.12 ± 0.017 | 0.11 ± 0.003 | 5.06 ± 0.08 | |
0.6 | 3.71 ± 0.014 | 0.27 ± 0.010 | 4.91 ± 0.04 | 2.56 ± 0.014 | 0.19 ± 0.010 | 5.51 ± 0.04 | |
raw sludge + zeolite 0.8 g + polyelectrolyte (C-494) | 0.3 | 6.52 ± 0.031 | 0.38 ± 0.018 | 2.04 ± 0.02 | 5.78 ± 0.017 | 0.32 ± 0.013 | 2.34 ± 0.02 |
0.4 | 7.16 ± 0.033 | 0.34 ± 0.016 | 2.24 ± 0.03 | 7.02 ± 0.020 | 0.32 ± 0.015 | 2.06 ± 0.03 | |
0.5 | 7.34 ± 0.033 | 0.33 ± 0.019 | 2.36 ± 0.04 | 7.61 ± 0.021 | 0.33 ± 0.014 | 1.89 ± 0.02 | |
0.6 | 8.04 ± 0.034 | 0.32 ± 0.017 | 2.19 ± 0.03 | 7.98 ± 0.030 | 0.38 ± 0.017 | 2.08 ± 0.03 | |
raw sludge + zeolite 1.6 g + polyelectrolyte (C-494) | 0.3 | 7.98 ± 0.034 | 0.34 ± 0.019 | 2.24 ± 0.03 | 7.02 ± 0.027 | 0.32 ± 0.016 | 2.01 ± 0.02 |
0.4 | 8.29 ± 0.035 | 0.34 ± 0.020 | 2.04 ± 0.02 | 7.48 ± 0.025 | 0.34 ± 0.016 | 2.24 ± 0.03 | |
0.5 | 8.87 ± 0.035 | 0.42 ± 0.022 | 2.19 ± 0.03 | 8.61 ± 0.034 | 0.40 ± 0.020 | 2.94 ± 0.04 | |
0.6 | 9.15 ± 0.036 | 0.41 ± 0.024 | 2.67 ± 0.04 | 8.39 ± 0.038 | 0.44 ± 0.026 | 2.76 ± 0.03 |
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Kowalczyk, M. The Influence of the Addition of Cement and Zeolite on the Increase in the Efficiency of Sewage Sludge Dewatering in the Pressure Filtration Process. Energies 2024, 17, 685. https://doi.org/10.3390/en17030685
Kowalczyk M. The Influence of the Addition of Cement and Zeolite on the Increase in the Efficiency of Sewage Sludge Dewatering in the Pressure Filtration Process. Energies. 2024; 17(3):685. https://doi.org/10.3390/en17030685
Chicago/Turabian StyleKowalczyk, Mariusz. 2024. "The Influence of the Addition of Cement and Zeolite on the Increase in the Efficiency of Sewage Sludge Dewatering in the Pressure Filtration Process" Energies 17, no. 3: 685. https://doi.org/10.3390/en17030685
APA StyleKowalczyk, M. (2024). The Influence of the Addition of Cement and Zeolite on the Increase in the Efficiency of Sewage Sludge Dewatering in the Pressure Filtration Process. Energies, 17(3), 685. https://doi.org/10.3390/en17030685