1. Introduction
The adhesion strength of asphalt binders is an important parameter for durability of asphalt pavements. Poor bonding effect between asphalt binder and aggregate has long been identified as a major cause leading to accelerated damage of asphalt pavement [
1]. When asphalt film starts peeling off from aggregates, the asphalt-aggregate adhesion strength is greatly reduced and results in debonding at the asphalt-aggregate interface [
2,
3]. Many previous studies have found that the damages of asphalt pavements including cracking, raveling, and permanent deformation are related to the degradation of asphalt-aggregate adhesion strength [
4,
5,
6,
7]. Therefore, to increase asphalt-aggregate adhesion strength and eventually improve the performance and durability of asphalt pavement systems, better understanding of the bonding mechanism and microstructure of asphalt-aggregate interface is needed [
8,
9].
The adhesion strength of asphalt-aggregate interface consists of three components: (1) physical bonding from mechanical interlocking, (2) physicochemical adhesion caused by surface free energy, and (3) bonding due to interfacial chemical reactions [
10]. To improve asphalt-aggregate bonding, various adhesion promoters (also called anti-peeling agents) have been evaluated, such as fatty amines, organic amines, and nano admixtures [
6,
11,
12,
13]. Previous studies have found that polymer materials such as Styrene-Butadiene-Styrene (SBS), Ethylene-Vinyl-Acetate (EVA), and crumb rubber can improve moisture susceptibility of asphalt mixtures [
14,
15]. The promotors enhance the adhesion strength by adjusting surface energy of aggregate or forming chemical bonds between asphalt and aggregate [
16]. However, most interface bonding promoters are slaked lime-based products, which are strong alkaline materials and may have adverse effects on the performance of asphalt mixtures. The previous studies mainly focused on application and evaluation of asphalt antistripping promoters (SBS, EVA, etc.) [
17]. However, relatively few studies focused on evaluation of the effectiveness aggregate-promoters.
Plant ashes are byproducts from burning wheat straw, rice straw, wood straw, and corn cobs. Recent literatures reported the utilization of plant ashes (e.g., rich husk ash) in asphalt [
18,
19], so that the plant ash modified asphalt-based materials achieved good engineering performance. If the plant ashes were immersed in water, a large amount of alkaline substances (i.e., KOH, Ca(OH)
2) could be released, which has the potential to enhance the asphalt-aggregate adhesion. The main chemical compositions of plant ashes are SiO
2, K
2O, CaO, SO
3, MgO, Na
2O, Fe
3O
4, Al
2O
3, and TiO
2 [
20]. However, the exact chemical compositions of plant ash lixivium vary depending on different raw materials (i.e., wheat straw, rice straw, wood straw, and corn cobs) [
21,
22,
23,
24]. The alkaline lixivium has great potential to modify the interface between asphalt and aggregate. In this study, plant ash lixivium was proposed to improve the asphalt-aggregate interface adhesion, which is rarely reported in previous literatures.
The asphalt film stripping test (also called water-boiling test) is a conventional method used to evaluate the adhesion strength of asphalt [
25,
26]. The test is widely used due to its simple operation procedure. The specimens after boiling are visually classified based on five-level criteria, which are not quantified criteria and could be subjective. Recently, image analysis method was concerned to provide quantitative evaluation of rolling bottle test instead of visual observation only [
27]. Hence, the image analysis was combined with the traditional test in this study to investigate the effectiveness of plant ash treatment on interface bonding. In addition, advanced tests including contact angle test, SEM, and EDS were conducted to evaluate how the plant ash lixivium influence asphalt-aggregate adhesion by directly observing the microstructures of asphalt-aggregate interface zone. The observations can help explain the physicochemical adhesion mechanism of asphalt-aggregate system.
3. Adhesion Evaluation Using Conventional and Modified Stripping Tests
3.1. Conventional Stripping Test
The conventional stripping test (ASTM D3625) used to evaluate asphalt-aggregate adhesion was conducted on aggregates with particle sizes ranging from 13.2 mm to 19 mm. In this study, the stripping test was conducted on three types of aggregates (granite, limestone, and basic rock). The specimens were soaked in the plant ash lixivium for one hour and then dried in oven at 80 °C for two hours. The control specimens were prepared following the same procedure except that the aggregates were not soaked in the plant ash lixivium solution. To reduce the effect of asphalt film thickness, all the specimens were coated with asphalt binder by immersing aggregates in liquid asphalt for 45 seconds, and then hanged at room temperature for 15 mins to remove extra free binder. Then the specimens were boiled in water for 6 mins.
After boiling, the test specimens were visually classified based on the following criteria:
Level 1: The asphalt film is completely moved by water. The removed asphalt binder is floating on water surface, and the aggregate is barely covered.
Level 2: Most of asphalt film is moved by water. The area of exposed aggregate is more than 30% of the total surface area of the specimen.
Level 3: The asphalt film can be moved by water, but most of the asphalt binder is preserved on the surface of the aggregate. The area of exposed aggregate is less than 30% of the total surface area of the specimen.
Level 4: The asphalt film is barely moved by water, but the thickness of asphalt binder is uneven. The area of exposed aggregate is less than 10% of the total surface area of the specimen.
Level 5: The asphalt film is intact, and the area of exposed aggregate is close to 0% of the total surface area of the specimen.
The conventional test results showed that the lixivium treatment can increased the adhesion bonding of different types of aggregates by increasing the rating at least one level, as shown in
Figure 4. For the #90 asphalt, the adhesion performance of asphalt-limestone and asphalt-basic rock were similar, but the asphalt-granite interface showed less adhesion bonding. For the #110 asphalt, basic rock showed the best anti-stripping performance as compared to granite and limestone. In general, basic rock and limestone have better anti-stripping performance as compared to granite. It is inconclusive on the effect of asphalt type on adhesion performance due to the unknown information on chemical components of asphalt and the complex nature of asphalt-aggregate adhesion. Regardless of the asphalt or aggregate type, the effectiveness of lixivium treatment on anti-stripping was found significant. The improvement in asphalt-aggregate adhesion can also be visually observed with the appearance of aggregate after the stripping test, as shown in
Figure 5.
It is noted that the conventional stripping test results determined using the five-level criteria are influenced by subjective ranking and test procedure. The conventional stripping test does not provide further comparisons between the asphalt-aggregate interfaces having the same peeling-off grade.
3.2. Modified Stripping Test with Image Analysis
3.2.1. Adhesion Ratio and Asphalt Film Thickness
The conventional stripping test was modified by using image analysis to quantitatively analyze test results. The conventional stripping test requires that the aggregate size should be between 13.2 mm and 19 mm. In the modified stripping test, the asphalt binder was coated on the surface of flat rectangular specimens that were cut from larger aggregates. The surface areas of rectangular specimens were found to be close to those of the spheres with approximately 18.5-mm diameter. The ranges of surface areas and the calculated equivalent sphere diameters of aggregates are shown in
Table 3.
To evaluate the specimens, two parameters were defined responding to two situations. For the specimens with aggregate surface exposure after boiling process, the adhesion ratio was defined as the ratio of the non-exposed area in the specimen surface to its total surface area, which could be determined using image analysis. For the specimens without aggregate surface exposure after boiling process, the thickness of asphalt film was used to evaluate the adhesion performance.
Figure 6 shows the appearances of testing specimens after the stripping test. It was found that more asphalt film was peeled off from the control specimens as compared to the treated specimens. To quantify the adhesion performance, photos were taken on the front and back surfaces after the stripping test. A series of image processing techniques, including contrast enhancement and thresholding, were performed to convert the original photos to binary images, as shown in
Figure 7.
Based on the binary images, the surface areas of asphalt binder (black) and the exposed area of aggregate specimen (white) can be determined. Therefore, the adhesion ratio was calculated using Equations (1) and (2).
where η
s is the adhesion ratio (opposite to peeling off ratio); η
i is the adhesion ratio of surface
i of the specimen;
n is the total number of surfaces of the specimen (
n = 2 for the specimens); and
Xw and
Xb are the total number of white and black pixels in the binary image, respectively.
For the specimen without asphalt film peeling off, the average thickness of coated aggregate was measured by the caliper and glass slides, as show in
Figure 8. The glass slides were slightly compressed until the asphalt film contacted with the glass slides completely. The asphalt film thickness (δ) on specimen could be calculated using Equation (3).
where δ
a is the total thickness of specimen with glass slides (mm); δ
s is the thickness of the specimen without asphalt film (mm); and δ
g1 and δ
g2 are the thickness of the glass slides (mm).
3.2.2. Adhesion Performance Results
The test results show that the specimens with granite showed exposed aggregate surface after boiling process, while the specimens with basic rock and limestone were still fully covered by asphalt film. The image analysis results of the granite aggregate specimen with different asphalt binders are presented in
Figure 9. The adhesion and stripping ratios clearly showed that the treatment using plant ash lixivium improved adhesion performance significantly for both #90 and #110 asphalt binder. For instance, the stripping ratio of granite-asphalt (#90) was reduced from 27.95% to 2.67%. At the same time, the stripping ratio of granite-asphalt (#110) changed from 32.89% to 2.74%.
For specimens with basic rock and limestone, the conventional stripping test cannot compare the effects of treatment for basic rock and limestone specimens, because they both ranked at level 5. Hence, the modified stripping was developed providing quantitative index for adhesion performance evaluation in this case. In the modified stripping test, the thicknesses of asphalt film before and after the boiling process could be calculated.
Table 4 presents the asphalt film thickness and the relative improvement for basic rock and limestone treated with plant ash lixivium, respectively. In general, the treatment of plant ash lixivium increased asphalt film thickness on aggregate surface after boiling. The treatment showed relatively higher effectiveness for the #110 asphalt in terms of the increasing ratio of asphalt film thickness. However, no consistent trend was observed for comparing the effectiveness of treatment on adhesion performance between basic rock and limestone. This is probably due to the complex mineral compositions of aggregates.
4. Contact Angle Test
The contact angle test is typically used to determine the balance state of three phases (solid-gas, liquid-gas, and solid-liquid) based on surface free energy theory [
29,
30,
31,
32,
33,
34]. The asphalt-aggregate adhesion effect was evaluated using contact angle test in this study.
The interfacial intersection of solid-liquid surface and gas-liquid surface was defined as contact angle (
θ), as shown in Young’s function defined in Equation (4). As shown in Equations (5)–(7), the work of adhesion (defined as
Wa), work of infiltration (defined as
Wi), and spreading coefficient (defined as
S) increased with the reduction of contact angle (defined as
θ), respectively. Hence, the contact angle can be used to indicate the adhesion performance between asphalt and aggregate.
where,
γs-g is the interfacial tension of solid-gas interface;
γs-l is the interfacial tension of solid-liquid interface;
γl-g is the interfacial tension of liquid-gas interface, which is unknown but can be assumed as a unit because of the invariant air and liquid phases in this study; and
θ is the contact angle.
In this study, the contact angle of asphalt-aggregate surfaces was measured using the device of OCA20 (produced by Dataphysics Group, Germany), as shown in
Figure 10. The #90 asphalt was dropped onto the flat surface of rectangular-shape aggregate prepared using the same procedure described above, including washing and cutting to minimize the influences of aggregate surface roughness. The specimens were cured under 25 °C and 100 °C for 6 min, and then set under room temperature for 24 h before testing. In this study, a total of 12 aggregate specimens with 36 asphalt drops were tested.
The contact angle of each specimen was determined based on the images collected by the contact angle tester (OCA20, Dataphysics, Germany), as shown in
Table 5. The results show that the contact angles of different specimens ranged between 90° and 180°, which indicates the weak adhesion at asphalt-aggregate interface in general. The smaller contact angle indicates the stronger adhesion at asphalt-aggregate interface. The specimens treated with plant ash lixivium had smaller contact angle than the control specimens, especially at 100 °C.
For the aggregate-asphalt interface, the greater adhesion work (
Wa) needed for separating asphalt from aggregate indicates the stronger interfacial bonding between asphalt and aggregate. The calculated results of adhesion work for three aggregates with the #90 asphalt are presented in
Figure 11. It is noted that the effect of plant ash lixivium should be based on the comparison of work of adhesion at the same temperature. The comparison of work of adhesion at different temperatures is not meaningful since the values of
γl-g,
γs-l, and
γs-g in Equations (5)–(7) are dependent on temperature. Therefore, the improvement ratio after the treatment of plant ash lixivium were calculated and used to evaluate the effect of temperature on treatment effectiveness.
The test results showed that the plant ash lixivium could increase adhesion work of asphalt-aggregate interface under both temperatures. For example, the adhesion work between limestone and asphalt increased from 0.202γl-g to 0.281γl-g at 25 °C, and from 0.579γl-g to 0.909γl-g at 100 °C. This means that the moisture invading process at the asphalt-aggregate interface could be delayed or prevented due to the stronger interface adhesion after treated by plant ash lixivium.
As compared to the control specimens, the improvement ratios of adhesion work for the treated specimens with granite, limestone, and basic rock were plotted in
Figure 11c. It can be concluded from the improvement ratio that high temperature, i.e., 100 °C, can promote the modification of plant ash lixivium treatment. The reason could be that asphalt become softer at relative high temperatures, and thus can flow into minor cracks or surface cavities at aggregate surface and fully coat the aggregate. In the meanwhile, the chemical reaction between asphalt and aggregate might become stronger at higher temperatures; but more evidence is needed to support this point.
5. Microstructure Analysis with SEM and EDS
SEM was used to observe the microstructure and element composition at the asphalt-aggregate interface using the SEM device (JSM-6390A produced by JEOL, Japan). The flat rectangular specimens of the modified stripping test specimens were cut into smaller sized specimen for SEM analysis. The hot asphalt (0.3–0.5 μL) was dropped on the control and treated aggregates, and then dried at 135 °C for 20 mins and cooled down to room temperature (25 °C) to reach steady shape. Before SEM and EDS measurements, the upper surfaces of specimens were coated with a thin layer of platinum film (5nm). The specimens with coated surfaces prepared for SEM/EDS analysis are shown in
Figure 12.
The boundaries between asphalt droplet and aggregate can be clearly identified, which was the light ring around the black asphalt droplet as shown in
Figure 12c. For SEM/EDS analysis, the zone close to the asphalt-aggregate boundary was divided into three areas: Area A is the uncovered aggregate; Area B is the boundary between aggregate and asphalt; and Area C is the boundary between the light ring and the black asphalt droplet.
The comparison of aggregate surface images between the control and treated specimens are shown in
Figure 13a,d, respectively, for A/B/C areas. It can be observed that the surface of treated aggregate has higher micro-texture that can increase surface area and thus enhance adhesion strength of asphalt-aggregate.
Figure 13b and e show the clear boundary of interfacial transition zone (ITZ) between aggregate and asphalt after treatment. The thickness of ITZ was found in the range of 5–20 μm for asphalt mixture [
35]. However, the ITZ of treated specimens was extended with the blurry zone, as shown in
Figure 13e. The SEM images of asphalt binder surface in control specimens and treated specimens are shown in
Figure 13c,f. A large amount of mesh crystallized substances were found in the treated specimens, which could increase the physiochemical effect between asphalt and aggregates.
Figure 13f showed that new crystalline products were observed.
The SEM analysis showed that there were feather-like, needle-like, and square crystals on aggregate surfaces (
Figure 14). In these images, the locations of 004, 022, and 023 at different crystals (as shown in
Figure 14) were scanned by EDS, and the element composition was presented in
Table 6. Although the component compositions of each burning plant ash were different, the main crystallizations of calcination were the same [
22]. According to previous literature [
21,
22,
24], the oxide compositions of the main chemical components of plant ash were SiO
2, K
2O and CaO, while the main crystalline compounds were generally K
2CO
3, KHCO
3, K
2SO
4, KCl, and SiO
2, et al. The SiO
2 is an insoluble component and K
2SO
4 and KCl are neutral salts. However, K
2CO
3 and KHCO
3 can be ionized following Equations (8)–(10), which can explain that the pH value of the suspensions with plant ash lixivium increased over leaching time (
Figure 2).
At the observed positions (004, 022, and 023 point) in
Figure 14, the atom fraction and mass fraction of elements of K, S, Cl, O, and C are shown in
Table 6. It should be noted that the content of C and O could not be accepted because of the signal noise from air (including O
2 and CO
2). At the same time, there was no Ca element observed on specimen’s surface. It indicates that in the lixivium solution the main positive ion is K
+. The following reasons may explain this phenomenon: (1) the lower solubility of Ca(OH)
2 (1.65 g/L) than that of KOH (1120 g/L); (2) the CaO is sourced from CaCO
3 which is rarely dissolved in water; and (3) there may be no calcium salts in the ashes. The results suggest that in fact the alkalization of aggregates by the plant ash lixivium treatment is mainly contributed by the ionization of K
2CO
3 and KHCO
3. The alkalization promotes the higher adhesion between aggregate and asphalt binder.
Based on the distribution of K, S, and Cl elements, it was concluded that there was no KCl at 022 point and no K
2SO
4 at 023 point because S and Cl elements were not detected, respectively. Further, the element ratios of Cl/K and S/K detected by EDS were plotted in
Figure 15, indicating the phase of KCl, K
2SO
4, and K
2CO
3/KHCO
3. It was found that only KCl was present at point 023. The main phase at point 022 was K
2SO
4, with small content of K
2CO
3/KHCO
3. At point 04, the mixture of KCl, K
2SO
4, and K
2CO
3/KHCO
3 was found.