1. Introduction
The process of cleaning is a crucial stage in the study of surface properties, and more or less advanced cleaning procedures have been proposed prior to the contact angle (CA) measurements to remove the adsorbed oil, hydrocarbons, and other impurities [
1]. It has been well documented experimentally that physical adsorption of hydrocarbons by changing a surface hydrophobicity can simultaneously affect the values of CA especially if water droplet is sitting on a surface. As it was shown by us recently (see, e.g., in [
2] and references therein) the influence of airborne adsorbed hydrocarbons on water contact angle (WCA) depends on the coverage and the nature of a surface. Generally, it was shown that the increase or a decrease in the WCA value after airborne hydrocarbons adsorption can be observed. Recently, we also proved that if the affinity of water to a substrate is high water nanodroplet can completely remove light hydrocarbons from a surface and robust self-cleaning properties of a surface are observed [
3]. There are few major topics that should be considered during silicon surface wetting. As it was pointed out by de Gennes et al. [
1], it is well known that a silicon surface is covered by a thin layer of SiO
2. This thin oxide layer can be removed [
4] by a treatment of Si with HNO
3, HF, and CH
3COOH mixture; however, after this process, a sample should be stored in an inert atmosphere. Moreover, the silicon surface is additionally covered by this layer of adsorbed hydrocarbons. Shinozaki et al. [
5] studied the methods of SiO
2 surface cleaning from adsorbed hydrocarbons, using three different methods of surface cleaning. The thickness of adsorbed hydrocarbons layer is in the range of ~0.2 nm. Choi et al. [
6] showed that the UV/O
3 plasma treatment removes adsorbed hydrocarbons completely. However, during a plasma treatment, surface roughness appears and it is more visible for longer plasma treatment time. This roughness influences the CA values. Due to the above-mentioned reasons, WCA reported experimentally and obtained by molecular simulations for silicon differ remarkably. For example, the WCA equal to 86–88° was reported from experimental studies for etched silicon [
7]. Computer simulation results of a wetting process of a (0,0,1) SiO
2 surface [
8] led to WCA equal to 24 ± 1.28°. Han et al. determined the WCA on a smooth silicon surface as equal to 54° [
9]. Isaev et al. [
10] assumed that WCA is in the range of 87°. Similar WCA value on silicon was obtained from simulation by Barisik and Beskok [
11]. These authors assumed a Stillinger–Weber potential for silicon and the SPC/E model of water. They quote [
7] a range between 86 and 88° as the true experimental WCA on etched silicon. However, as we mentioned above, a fresh silicon surface quickly develops a ~1.4–1.5 nm thick layer of silicon dioxide, leading to significant lowering of WCA. One of the conclusions of the Barisik and Beskok study is that it is important to include the Stillinger–Weber potential between silicon atoms in order to get the correct wetting behavior of this system. The key argument (cf. Figure 4 in [
11]) is that WCA as a function of the substrate–water interaction strength (ε) develops two wetting regimes characterized by different slopes of the plot. Unfortunately, we find this argument to be flawed. As it is well known [
12,
13], there is a linear dependence of cosθ (where θ = CA) vs. ε (and not θ vs. ε) close to the first order wetting transition, i.e., for small values of 1-cosθ [
2]. Although this relationship in practice persists up to fairly large WCA values, for systems sufficiently well removed from the wetting transition, the plot of cosθ vs. ε will develop a curvature (see [
14]). The inclusion of silicon–silicon interactions will lead to vibrations of the silicon lattice substrate structure and will alter water particles in the nearest vicinity of the surface but this cannot qualitatively alter the wetting properties of the silicon. Adding insult to injury, Barisik and Beskok [
11] used spherical droplets; therefore, their WCA values can be affected by the line tension contribution [
15]. It is well known that this contribution can have different signs depending on the value of the CA, with a positive diverging value close to the wetting transition [
16]. Summing up simulation approaches does not consider the onset of the silicon dioxide thin layer, nor do they consider the presence of the airborne surface hydrocarbons and their influence on CA value. This presence must be taken into account because the CA is usually measured in the air atmosphere. The aim of our study is to present a holistic experimental and theoretical approach to evaluate the effect of alkane adsorption on water–silicon CA. First of all, we present the experimental results. Different silicon surface cleaning methods are applied and, after cleaning, the WCA is measured in an inert as well as in hydrocarbons atmosphere. To confirm the influence of hydrocarbons some chromatographic measurements are additionally performed. Finally, the results of Molecular Dynamics (MD) simulations are reported to determine the wetting mechanism in light hydrocarbons atmosphere and to obtain the correct force field parameters leading to agreement between experiment and simulation.
2. Materials and Methods
Three types of silicon samples were used in our experiment: A (1,0,0) plate (ON Semiconductor Co, Raznov, Czech Republic, obtained by using Czochralski method) cut on squares (10 × 10 mm) using a diamond edge; a (1,1,1) silicon wafer (ITME, Warszawa, Poland) obtained by using a Float Zone method and laser cutting (7 × 7 mm); and a silicon powder (purity 5N-99.999%), 100–200 µm, produced by Sabon Plant, Silicio FerroSolar SLU, Madrid, Spain. The (1,0,0) and (1,1,1) samples were applied in the X-ray photoelectron spectroscopy (XPS) and wetting studies, and the powder in the chromatographic study. XPS spectra were measured using the UHV multi-chamber analytical system from Prevac Ltd. (Rogów, Poland). The system has been equipped with sources (MX-650 from Gamma data Scienta, anode Kα-Al) or achromatic X-rays (anode: Mg/Al or Ag, resolution <1 meV). Before WCA measurements, three separate purification processes were performed: the procedure taken form original de Gennes book [
1] (labeled as DG), the DG procedure followed by a pre-treatment with solvents (called SDG), and the procedure of purification in acetone (samples were labeled as A and LA, respectively). In the DG method, the plates (stored in polypropylene boxes) were removed from a polyvinylchloride tape and placed immediately in an acidic bath containing H
2SO
4/H
2O
2 (30 min, 70:30, H
2SO
4—95% pure p.a., Chempur, Piekary Śląskie, Poland, H
2O
2—30%, POCH, Gliwice, Poland) following the procedure proposed in [
1].
During the SDG method, a silicon sample was removed from a polyvinylchloride tape and placed in ultrasonic bath in acetone (pure p.a., Chempur, Piekary Śląskie, Poland) for 45 min (after 30 min. the solvent was removed and replaced by a fresh one). Next, each silicon plate was washed out using the surfactant Rosulfan L (PCC Exol SA, Brzeg Dolny, Poland). This surfactant is composed of sulfuric acid, C12-14-alkyl(even numbered) esters, and sodium salts. Next, the samples were washed out with deionized water (containing 3–6 ppm of ions) and placed immediately in an ultrasonic bath in ethanol (pure p.a., Chempur, Piekary Śląskie, Poland) for 30 min (after 15 min. the solvent was removed and replaced by a fresh one). Next, ethanol was replaced by isopropanol (pure p.a., Chempur, Piekary Śląskie, Poland, 30 min; after 15 min. the solvent was removed and replaced by a fresh one). Finally, the same was done with acetone (pure p.a., Chempur, Piekary Śląskie, Poland, 20 min; after 10 min. the solvent was removed and replaced by a fresh one). Next, the DG procedure standard described above was performed.
Acetone purified materials were obtained by placing a silicon sample in acetone (pure p.a., Chempur, Piekary Śląskie, Poland) for 3 days (sample labeled as A) and for one month (LA).
Finally, the samples from all studied series (excepting A and LA) were washed out at least 5 times in deionized water and placed in small glass containers (each sample separately) in an oven (373 K, 30 min). Each sample was next cooled for 4 min in a closed cell. Next, the initial WCA was measured, and the samples were subjected to the C
10H
22 atmosphere following a similar procedure to that described in detail previously [
2]. WCA was measured at 298.15 K (at relative humidity equal to 40 %). A goniometer was equipped with a camera Grasshopher3 GS3–U3–32S4C–C, 3.2 Mpx connected to the specially designed optical system consisting of perfectly located in the optical axis two elements: Edmund Optics 1.0x Telecentric Lens 55350 and Edmund Optics Telecentric Illuminator Lens 62760 with a bright diode placed in it (MicroBrite ™ Spot/Coaxial Light model: SL223 470 IC, Light wavelength: 470 nm) leading to polarized parallel light. Between these two optical elements, a precise measuring cuvette made of optical glass (Hellma Analytics, Optical Glass, Light Path 50 mm, model: 704-003-50-10) was placed in the optical axis, having a glass lid with a precise hole with a diameter corresponding to the outer diameter of the dispensing needle. Drops were dispensed using a syringe dispenser manufactured by CERKO, Poland, Gdynia, equipped with a Hamilton syringe, enabling precise dosing of the set volume of the measuring liquid. The needles used were disposable needles manufactured by John P. Kummer GmBH (Needle Tip all in PTFE, size G30, in length 2 inches, model: PDS-Z592130). The probe liquid was deionized water with an ion content of 3–6 ppm, thermostated at the measurement temperature for 30 min. Ten microliter drops were used for all measurements. Liquid hydrocarbon was added to the system in a volume of 1 mL into a small weighing vessel placed inside the cuvette described, with a constant evaporation surface of 260 mm
2 each time. Between each measuring series, the entire measuring cuvette was thoroughly cleaned using detergents and acetone, and next dried in an ambient atmosphere. Static contact angles were measured based on the obtained images using the ImageJ software with plugin Drop Analysis -LB-ADSA method [
17] with optimization of all available parameters through gradient energy approach. Each measurement was repeated at least 3 times using fresh silicon samples and reagents. For the samples from the A and LA series, the WCA was measured immediately after acetone evaporation.
Finally, we also checked the method of purification in HF however, the AFM analysis of studied samples revealed strong roughness and this is why the samples purified using this method were excluded from our study. No roughness creation was observed for the samples purified using other methods.
The chromatographic investigations were carried out using a Chrom 4 gas chromatograph with a flame ionization detector (FID) using helium as a carrier gas. A computer was connected to the gas chromatograph to control, acquire, and process the chromatographic data. The adsorbent was placed in a glass column (50 cm × 2 mm I.D.) with an absorbent bed length of 40 cm, which corresponded to 3.15 g of silicon used (particle diameter of 0.1–0.2 mm). Before the adsorption experiments, the column with the adsorbent was conditioned at 423K for 1 h under a flow of helium. N-decane and n-pentadecane (pure p.a., Chempur, Piekary Śląskie, Poland) were used as adsorbates. The adsorbates were injected into the column by means of a Hamilton microsyringe. The size of the injected samples was 0.2 µL. The temperature of the injection device was set at 423 K and 453 K for n-decane and n-pentadecane, respectively. Additionally, in some experiments, to investigate the effect of water on hydrocarbons adsorption, different amounts of water (1.2 µL) were dosed before a hydrocarbon injection. The reagent injections were performed in the range of 333 to 353 K (n-decane) or 373 to 423 K (n-pentadecane) at carrier gas flow rate 12 cm3 min−1 (measured by means of a bubble gauge).
To perform theoretical studies, we model the silicon substrate as layers of frozen particles interacting via the Lennard–Jones (12–6) potential with the oxygen from the SPC/E model of water. The silicon atoms of diameter σ
Si = 2.095 Å are arranged on a diamond cubic lattice with 5.431 Å spacing. All dispersion interactions have a cut-off radius r
cut = 15 Å. We use the SPC/E [
18] model of water with σ
OO = 3.166 Å, ε
OO = 0.6497752 kJ/mole, q
O = −0.8476, q
H = 0.4238, HOH angle 109.47°, and OH bond length 1 Å. We assume the additivity of diameters σ
ij = (σ
ii + σ
jj)/2. However, the dispersion interactions between the silicon and oxygen are weaken, ε
SiO = k
d(ε
SiSiε
OO)
1/2 with ε
SiSi = 209.199544kJ/mole. The parameter k
d will be estimated numerically in order to recover the experimental values of WCA. The system of SPC/E water molecules is first arranged on a parallelepiped lattice and placed on the silicon substrate. A minimization of the potential energy is performed followed by molecular dynamics simulation in the NVT ensemble (with time step 0.002 ps) using Nose–Hoover thermostat (τ = 0.1) and SHAKE algorithm for keeping the water molecules rigid. Equilibration was performed for 2 ns while the time averages were accumulated by at least 40ns (up to 60ns for very small WCAs).
Long-range Coulomb interactions were evaluated using the Particle Mesh Ewald (PME) method with 15 Å taken as a value demarcating the real-space and k-space PME calculations. All simulations were carried out using OpenMM molecular simulation package [
19,
20,
21,
22,
23] at constant temperature T = 298.15 K. The SPC/E water on pure silicon calculations were divided into three phases: First we evaluated the k
d parameter using cylindrical droplets, so that the experimental value [
7] of the WCA on silicon are recovered in simulation. To this end, we prepared a parallelepiped silicon surface of dimensions 543 Å × 32.58 Å x 16.29 Å (x,y,z dimensions, respectively) containing 15,600 Si atoms with (1,0,0) plane being the top surface facing in the z-direction. On the top of this surface, 3971 SPC/E water molecules were placed. The simulations were carried out at constant temperature T = 298.15 K, and the simulation box was enclosed by a cylindrical repulsive wall of radius 150 Å. From the positions of the water molecules the two dimensional density profiles (Cartesian grid) of the cylindrical droplets were calculated. The WCA of cylindrical droplets was determined by finding the density contour satisfying 0.5 ± 0.03 g/cm
3.
4. Discussion
The major purpose of our study was to perform a holistic experimental and theoretical research on silicon wetting. Our XPS results (
Figure 1) show that the SiO
2 layer is present on our samples and the contents of other impurities can be neglected. This means that we expect hydrophilic nature of silicon covered by SiO
2. The question arises if light airborne hydrocarbons adsorption occurs in remarkable amount. Hydrophilic nature of silicon surface is confirmed by the chromatographic experiment results (see
Figure 3). Moreover, this experiment confirms that we expect remarkable influence of water on the repellence of light hydrocarbons from the droplet bottom. As it is proved, the method of sample purification has a strong influence on the WCA values (
Figure 2). The most optimal method is the SDG procedure based on a series of treatments before a routine DG procedure. Obtained in this method WCA is equal to 20.7° and is the smallest value of our study. This WCA was next used as a reference for the calibration of the force field for the MD simulations. The differences in WCA values for the samples treated by using different methods are caused not by adsorption of light, but long hydrocarbons present in air. This is the reason why we observe only oscillations of WCA after exposure of silicon samples to C
10H
22 atmosphere. The simulation results show that the influence of hydrocarbons on the WCA of bare silicon should be remarkable, and the WCA increases by ~20° after exposure. In this mechanism, the repellence of hydrocarbons by water molecules from the bottom of the droplet at small coverages occurs. However, at larger surface hydrocarbons concentrations, water cannot repel hydrocarbons from the substrate and WCA increases. In this case the wetting mechanism is analogous to reported by us for a graphene [
2]. In contrast for SiO
2 covered surface, as light hydrocarbons are removed from the bottom of a droplet, the WCA is only slightly modified by hydrocarbons located at the droplet edge. In this case, hydrocarbons alter the shape of the contact line. Thus, the mechanism of wetting is similar, but not the same, to this observed recently for a strongly hydrophilic MOF [
3]. Therefore, it can be stated that SiO
2 covered silicon shows robust self-cleaning properties with respect to light hydrocarbons.
All our computational results are summarized in
Figure 15, where we compare the WCA dependence on C
HYDR for the both, the bare silicon surface and the silicon dioxide surface. We note, that for the bare silicon surface (cf.
Figure 15, circles), the WCA increases ~20° with the increase of the hydrocarbon surface density, whereas for the SiO
2 surface (cf.
Figure 15, squares), the WCA remains approximately independent of the alkane surface coverage, according to experimental data. The small (of about 3°) WCA variations in the latter case are due to the fact, that water nanodroplet is located between the alkane-rich domains. These alkane-rich domains may slightly alter the shape of the droplet leading to a small variation in the WCA. Thus, simulations provide molecular-level insight into the interaction between the airborne-adsorbed light hydrocarbons and water droplets. On freshly etched silicon surfaces, the strong dispersion interactions lead to strong adsorption of light hydrocarbons and ultimately to an increase of WCA. On the other hand, the thin layer of SiO
2 present on all silicon surfaces when exposed to oxygen leads to significant screening of the dispersion component of the interactions. This promotes the electrostatic interactions between the thin layer of SiO
2 and water molecules. Simultaneously this leads to a decrease in WCA and renders it almost insensitive to the airborne-adsorbed light hydrocarbons.