Application of Plastic Wastes in Construction Materials: A Review Using the Concept of Life-Cycle Assessment in the Context of Recent Research for Future Perspectives
Abstract
:1. Introduction
2. Circular Economy
3. Sustainable Development
4. Lifecycle Assessment (LCA)
5. Plastic Wastes Applied in Civil Engineering
5.1. Benefits of Using PET Wastes in Construction Materials
- Reducing the costs associated with the waste management. The plastic waste management helps reduce the amount of plastic wastes in dumps, which reduces storage costs.
- Lower price of construction materials. Since PET is a waste and its storage is costly, its recycling and reuse makes it very cheap in comparison with classically used materials. The financial benefits are multifaceted, i.e., very low price of the raw material for the recycling plant, very low price of the processed raw material for the construction material manufacturing plant, and lower dump maintenance cost for the plastic waste recycling company.
- Development programs in many countries. Many countries with a high level of plastic waste pollution and many others have development and implementation programs to adapt the plastic raw material for industrial reuse. Thus, there are additional funds to support such activities, and the entrepreneur interested in the waste material may obtain a grant from the state for this purpose.
- Improving the properties of materials made with recycled PET. Cement-based materials made with PET are characterized by no worse strength parameters in comparison with classical cement composites. Their absorbability is mostly lower because PET waste itself has very low absorbability. Increased resistance to bio-corrosion characterizes construction materials made of PET.
- Reducing the energy demand of a building. The use of plastic wastes in the production of insulation materials improves the energy performance of buildings, which reduces the cost of its maintenance.
- Low transportation costs of PET wastes. This type of waste is locally available almost everywhere. Their use reduces the costs of transportation of waste to the target processing plant, compared to natural raw materials, whose excavation sites can sometimes be far away from the place of their application. This approach also reduces CO2 emissions and other pollutants associated with transport.
5.2. Risks and Limitations Associated with the Use of PET Wastes
- Sometimes high contamination with different compositions. PET wastes are very often contaminated with other materials, which are often specks at a further processing stage. In such cases, it requires the application of additional treatment to remove the speck components.
- The public is unaware of the harmlessness of PET wastes embedded in construction materials. PET wastes enclosed in the matrix of construction materials are totally harmless to the environment and to the users of the facility built with such materials. Plastic wastes are still perceived as highly hazardous waste; however, its reuse usually reduces its harmfulness. Unfortunately, the public is still very unaware of this issue.
- Lack of standards and regulations for the use of PET wastes in the manufacturing technology of construction materials. At present, a vast majority of PET wastes applications are based on the results of scientific research and development works. There are still no standards for their processing and methods of incorporation into the structure of construction materials, which limits their commercial application.
- Poor interface of PET wastes with the matrix of construction material. This is one of the main problems associated with PET application in the civil engineering, but it is also true for other plastic waste. This is mainly due to the low surface energy of the PET wastes, which can sometimes result in compromised mechanical cohesion of the finished composite.
- Lack of knowledge regarding the long-term performance of building materials with PET wastes. As this is a relatively recent trend in building materials engineering, there is still a lack of information regarding the long-term durability of recycled construction materials. Thus, there are sometimes concerns from contractors about the commercial use of wastes for this purpose.
- Variability in composition. PET products are made in a variety of grades, species, and types, which sometimes results in different properties between the different assortments. This requires the development of ways to segregate PET wastes according to their properties. This will allow for the proper design and control of the properties of PET construction materials.
- The generally low density of PET wastes. In some construction applications, low density is desirable, e.g., insulation materials or lightweight structural concretes. This often limits their use in cases where high stiffness and strength is required.
6. Sustainability in Civil Engineering through the Lifecycle Assessment (LCA) Using PET
7. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Title | Year | Type of Material | Studied Residue | Refs |
---|---|---|---|---|
Influence of PET wastes on the environment and high strength concrete properties exposed to high temperatures | 2019 | Concrete | Crushed PET of drinking water bottles with fly ash | [23] |
Utilizing recycled PET blends with demolition wastes as construction materials | 2019 | Paving | Crushed PET bottles and food packaging with construction and demolition waste (concrete and crushed brick) | [22] |
Evaluation of compressive strength and water absorption of soil-cement bricks manufactured with addition of pet (polyethylene terephthalate) wastes | 2016 | Soil-cement block | Crushed PET of drinking water bottles | [45] |
Experimental behavior and analysis of high strength concrete beams reinforced with PET waste fiber | 2020 | Concrete | Crushed PET of drinking water bottles | [25] |
Study on behavior of concrete with partial replacement of fine aggregate with waste plastics | 2019 | Concrete | Milk pouches, Polythene bags, water bottles | [14] |
Analysis of physical and mechanical properties of pressed concrete blocks without structural purposes with additions of recycled PET | 2019 | Concrete | PET recycled and crushed from a recycler | [46] |
Stiffness and flexural strength evaluation of cement stabilized PET blends with demolition wastes | 2020 | Paving | PET recycled and crushed from a recycler | [47] |
Fracture and mechanical properties of asphalt mixtures containing granular polyethylene terephthalate (PET) | 2020 | Paving | PET granules | [48] |
Lightweight PET based composite aggregates in Portland cement materials—microstructure and physicochemical performance | 2020 | Mortar | Flakes from recycled packages PET | [49] |
The selected mechanical properties of epoxy mortar containing PET waste | 2015 | Mortar | Glycolisates of PET waste from two chemical plants | [50] |
Study of the suitability of unfired clay bricks with polymeric HDPE & PET wastes additives as a construction material | 2020 | Unfired clay brick | Grinded PET flakes in three sizes: δ ≤ 1 mm; 1 mm < δ ≤ 3 mm; 3 mm < δ ≤ 6 mm | [51] |
Tensile performance of sustainable Strain-Hardening Cementitious Composites with hybrid PVA and recycled PET fibers | 2018 | Mortar | Surface treated (NaOH solution; silane coupling agent) PET fibers | [52] |
Concrete incorporated with optimum percentages of recycled polyethylene terephthalate (PET) bottle fiber | 2018 | Concrete | PET bottle fibers (50 mm length, 5 mm width) | [53] |
Recycling woven plastic sack waste and PET bottle waste as fiber in recycled aggregate concrete: An experimental study | 2018 | Concrete | PET bottle fibers (50–60 mm length, 2–3.5 mm width) | [54] |
Durability performance of a novel ultra-high-performance PET green concrete (UHPPGC) | 2019 | Concrete | PET fibers (40 mm length, 3.5 mm width) obtained by using a simple shredded machine | [55] |
Evaluation of Material Modification using PET in 3D Concrete Printing Technology | 2021 | Mortar | PET granules (2–5 mm size) | [56] |
Performance of mortars with PET | 2021 | Mortar | Grounded PET wastes | [57] |
Post-fire compressive strength of recycled PET aggregate concrete reinforced with steel fibers: Optimization and prediction via RSM and GEP | 2020 | Concrete | PET chips | [58] |
Strength and toughness characteristics of AC-WC mixture containing PET and PP plastic waste under static compression | 2021 | Asphalt-concrete mixture | Shredded PET bottles | [59] |
Refs. | Percentage of Waste Used | Main Results Found by the Authors |
---|---|---|
[22] | 3% and 5% (PET with concrete and brick waste) | The mixtures of PET with concrete aggregate and crushed brick performed satisfactorily and the mixtures considered satisfactory for all the analyzed requirements (particle size distribution, particle density, sieve analysis, flaking index, Los Angeles abrasion, absorption of water, Proctor compaction, hydraulic conductivity and California support index) for application on pavement sub-bases. |
[23] | 0.25% PET; 30, 35%, 40% fly ash; 2.5%, 5%, 7.5% nanosilica material | Compressive and flexural strengths were improved by the presence of fly ash and nanosilica material, but it was reduced by controlled temperatures. Splinters appeared in samples containing nanosilica material exposed to high temperature, but not in samples containing PET combined with nanosilica. The porosity of the control samples increased with increasing temperature, while the presence of fly ash and nanosilica in concrete samples refined the pores by 50%. The color of the surfaces changed from dark at room temperature to light with increasing temperature. Samples containing PET waste and exposed to high temperatures release a greater amount of CO (carbon monoxide). |
[45] | 20%, 15% and 10% PET | Soil-cement blocks with 10% PET added reused around 300 g of PET in each block, although the results showed low values of compressive strength, but still representing an alternative solution for masonry works without large loads, with satisfactory water absorption. |
[25] | 0,75% and 1% PET | Maximum loss of compressive strength of about 30% with the use of long PET fibers (40 mm), as opposed to the use of short fibers (20 mm) in concrete, which took a relatively small loss. The presence of PET fibers (mainly in the dosage of 0.75% by volume) in high-strength concrete has a beneficial effect to control pre-cracking deformation, especially regarding the crack control capacity in the elastic band. |
[14] | 15%, 20%, 30%, 40% and 50% PET | The greater the addition of added plastic waste, the lower the compressive strength of the concrete. The authors stated that this type of material can be used for the construction of temporary structures, with lower applied loads, such as sealing structures and even lining of river channels, since there is less chance of corrosion due to the presence of plastic. |
[46] | 15%, 30% and 45% PET | The pressed concrete blocks that showed the best behavior were those with 15% PET, since their resistance to compression showed a higher value than the others, highlighting even less absorption due to the greater degree of packaging and better homogeneity of the mixture. |
[47] | 3% and 5% PET | The addition of PET decreased the values of the resilience module of construction and demolition (C&D) waste, while with crushed bricks they presented higher values of resilience module than with recycled concrete. The PET mixtures with crushed bricks showed a higher flexural and fatigue modulus than PET mixtures with recycled concrete. The mixtures stabilized with cement containing 5% PET with C&D residues presented physical and mechanical properties that meet the technical requirements for the construction of the base and sub-base of pavement. |
[48] | 0%, 30%, 50%, 70% and 100% | The resistance was reduced due to the PET presence, but the moisture resistance of the mixtures produced slightly improved. The gradual increase in PET content increased the rigidity of asphalt mixtures and provided an increase in fracture energy, especially when the PET content adopted was 70%. The fracture resistance was reduced when 30% and 50% PET were added. The probability of fracture failure increased significantly as the test temperature was reduced. They concluded that with the increase of PET in the mixtures, the susceptibility to fracture failure increased. |
[49] | 10%, 25% PET and fly ash | Mixing with PET using both types of fly ash improves the usable properties of the mortars obtained compared to the mortar with PET alone. Regarding the modeled mechanical properties, they observed an increase in the resistance to compression or flexion due to the possibility of reducing the water/cement ratio in the mixtures without loss of workability. |
[50] | 0–14% Glycolisates PET | The application of plastic waste allows the production of polymeric mortars of very good resistance, hardness, mainly with the substitution of an amount of epoxy of 9%, in weight, besides reducing even the production costs. |
[51] | 0%, 1%, 3%, 7%, 15%, and 20% PET flakes and HDPE | Increase in porosity of unfired clay brick with increase in PET content. Decrease in density below 1.75 g/cm3. Increased capillary rise capacity with increasing PET content and fraction. Decrease in compressive strength. |
[52] | Substitution of the PVA fibers by PET fibers up to 50% | Strain hardening mortar with PET fibers achieved robust tensile strain-hardening and multiple cracking for general applications. With an increased content of PET fibers, the uniaxial tensile performance deteriorates to 3.63 MPa. The use of PET fibers greatly reduced the material cost and environmental impact. |
[53] | 0.5%, 1.0%, 1.5%, 2.0% of PET fibers | The slump test value and compressive strength decreased with increasing fiber content. Tensile strength increased. |
[54] | 0.25%, 0.50%, 0.75% of PET fibers; the same content of recycled woven plastic sack | The PET fibers were applied in the recycled aggregate concrete. The fibers have high alkali resistance in alkaline environments. The decrease in tensile strength after storing the composite for 180 days in an alkaline solution was negligible (0.07–0.6%). The combined use of fly ash and PET fibers resulted in an increase in compressive strength in the range of 3.6–9%. However, as the fiber content increased, the strength decreased. The modulus of elasticity increased in the range of 16.9–21.5%, the Poisson’s ratio increased in the range of 4–8%. The tensile strength of concrete with PET fibers was higher by 11.8–20.3%. |
[55] | 1% of PET fibers; 20% and 40% of ultrafine palm oil fuel ash | Reduction in slump and viscosity was observed after addition of the PET fibers. The combination of ultrafine palm oil fuel ash and PET fibers resulted in an increase in compressive strength at all curing times i.e., after 3, 7, 14 and 28 days. After 28 days a very high strength of 144.1 MPa was achieved. The combination of the two materials also improved the bonding properties between the PET fibers and the cement matrix. |
[56] | 30% of PET granules | The suitability of PET granules was evaluated for use in the mortar designed for the 3D printing technology. PET granules were not found to adversely affect the rheological properties of the fresh mix. A 30% decrease in compressive strength was observed for standard samples and a 10% decrease in strength for printed ones. |
[57] | 5 and 10 % of grounded PET | The grounded PET was used as a replacement for aggregate in mortar. A decrease in mechanical strength was observed. The beneficial change was an increase in resistance to capillary rise of water and a decrease in thermal conductivity. |
[58] | 5 and 10% of PET chips | PET chips were used as a replacement for sand. A decrease in compressive strength was observed over the entire range of temperatures analyzed, i.e., after 25, 200, 400, and 600°C. At 600°C, the decrease in strength relative to 25°C was 60.9% for samples without PET chips and 82% for samples with PET chips. |
[59] | 3% of plastic wastes—PET:PP in a ratio 100:0, 0:100, 50:50 | An increase in compressive strength of asphalt-concrete mix with PET was observed. However, there was no significant difference in Poisson’s ratio and toughness index values. |
Title | Year | Refs. | Product Analyzed |
---|---|---|---|
Environmental and economic impacts assessment of concrete pavement brick and permeable brick production process—A case study in China | 2018 | [62] | Traditional and permeable concrete blocks |
Environment and economic impacts assessment of PET waste recycling with conventional and renewable sources of energy | 2019 | [63] | Use of renewable (solar) energy for PET recycling processes |
Environmental life cycle assessment of traditional bricks in western Maharashtra, India | 2014 | [64] | Pollutant emissions in the manufacture of traditional clay bricks |
Challenges in life cycle assessment clay-based construction materials clay-based construction materials | 2017 | [61] | Environmental impacts of clay-based and clay-free building materials effects of clay-based and clay-free building materials |
Sustainability assessment of circular building alternatives: Consequential LCA and LCC for internal wall assemblies as a case study in a Belgian context | 2019 | [65] | Quantified assessment of the potential environmental and financial benefits and burdens of introducing circular design alternatives for internal wall assemblies to the Belgian market/ Reviews the methodological implications on the results of a consequential LCA and a life cycle costing (LCC), acknowledging the time dependence and closed-loop nature of those circular design alternatives |
Life Cycle Assessment (LCA) of PET bottles | 2019 | [66] | Environmental impact associated with different stages of the PET bottle life cycle such as production, transportation, and recycling |
Recycling in buildings: an LCA case study of a thermal insulation panel made of polyester fiber, recycled from post-consumer PET bottles | 2011 | [67] | Eco-profile, energy savings and the environmental benefits of the use of PET recycled bottles for the manufacture of thermal insulation |
Life-cycle assessment (LCA) aspects and strength characteristics of self-compacting mortars (SCMs) incorporating fly ash and waste glass PET | 2019 | [68] | Self-compacting mortars with 80% of Portland cement, 20% fly ash, and 3%, 6%, and 9% of glass PET waste as a substitution of fly ash |
Comparative Life Cycle Assessment of Incorporating Recycled PET Aggregates into Concrete. | 2019 | [69] | Concrete with the 0%, 14%, 47%, and 58% of recycled PET aggregate as fine aggregate |
Authors | Main Impact Categories Analyzed | Approach Used |
---|---|---|
[62] | Raw material inputs, energy consumption, transport, waste and wastewater discharge, permeability, water, sand, cement, diesel, electricity | cradle-to-gate |
[63] | Ecosystem quality, health, human resources, climate change, fossil depletion, human toxicity, ozone depletion, terrestrial acidification, and water depletion | cradle-to-grave grave to grave |
[61] | Global warming (emission of CO2, CO and CH4), acidification, eutrophication (emission of SO2, NH3 and NOx) and depletion of the ozone layer | cradle-to-gate |
[64] | Carcinogens, resp. organic, resp. inorganic, climate change, radiation, ozone layer, ecotoxicity, acidification, land use and minerals | grave-to-grave |
[65] | Onsite sorting, transport, pre-treatment, distribution between landfill, incineration, and recycling | grave-to-grave |
[70] | Acidification, carcinogens, eutrophication, ecotoxicity and exaggeration | cradle-to-grave |
[67,71,72,73,74] | Global warming potential, ozone layer depletion, photochemical oxidation, acidification, eutrophication | cradle-to-gate |
[68] | Climate change, ozone depletion, terrestrial acidification, freshwater eutrophication, marine eutrophication, human toxicity | cradle-to-gate |
[69] | Climate change, ozone depletion, human toxicity—cancer effects, human toxicity—non-cancer effects, particulate matter, acidification, terrestrial eutrophication, land use, water resource | cradle-to-gate |
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da Silva, T.R.; de Azevedo, A.R.G.; Cecchin, D.; Marvila, M.T.; Amran, M.; Fediuk, R.; Vatin, N.; Karelina, M.; Klyuev, S.; Szelag, M. Application of Plastic Wastes in Construction Materials: A Review Using the Concept of Life-Cycle Assessment in the Context of Recent Research for Future Perspectives. Materials 2021, 14, 3549. https://doi.org/10.3390/ma14133549
da Silva TR, de Azevedo ARG, Cecchin D, Marvila MT, Amran M, Fediuk R, Vatin N, Karelina M, Klyuev S, Szelag M. Application of Plastic Wastes in Construction Materials: A Review Using the Concept of Life-Cycle Assessment in the Context of Recent Research for Future Perspectives. Materials. 2021; 14(13):3549. https://doi.org/10.3390/ma14133549
Chicago/Turabian Styleda Silva, Tulane Rodrigues, Afonso Rangel Garcez de Azevedo, Daiane Cecchin, Markssuel Teixeira Marvila, Mugahed Amran, Roman Fediuk, Nikolai Vatin, Maria Karelina, Sergey Klyuev, and Maciej Szelag. 2021. "Application of Plastic Wastes in Construction Materials: A Review Using the Concept of Life-Cycle Assessment in the Context of Recent Research for Future Perspectives" Materials 14, no. 13: 3549. https://doi.org/10.3390/ma14133549