Evaluation and Prediction of the Bending Behavior of Circular Hollow Steel Tube Sections Using Finite Element Analysis
Abstract
:1. Introduction
2. Experimental Study
2.1. Materials Properties
2.2. Experimental Specimens
2.2.1. Reference Specimen
2.2.2. Modified Specimens
- First Group
- 2.
- Second Group:
- 3.
- Third Group
- 4.
- Fourth Group
2.3. Test Procedure
- Ensure that the applied load was distributed axially to avoid stress concentration at a single place;
- Support the vertical load;
- Due to the high rigidity and stiffness of these rings, limit radial displacement at loading locations;
- Compress the section of the specimen so it was stiffened and supported adequately, preventing local buckling at the stress locations;
- Prevent the specimens’ sudden failure when they reached the peak load.
2.4. The Measurement Instruments
2.4.1. Dial Gauges
2.4.2. Data Logger
2.4.3. Strain Gauges
3. Numerical Analysis (Finite Element Method (FEM))
3.1. The ANSYS Models
3.1.1. Types of Element and Material Properties
- SHELL181
- SOLID45
3.1.2. Modeling and Meshing of Circular Hollow Specimens
3.1.3. Modeling and Meshing of Circular Rings
3.1.4. Boundary Conditions and Applied Load
4. Comparison between the Experimental and Numerical Results
5. Parametric Case Studies
- First group
- Second group
6. Results and Discussion
6.1. First Group
- The linear elastic stage: in this stage, the specimen exhibited a linear relationship between the vertical load and the resulting deflection. This stage is represented by an inclined line with a high inclination as a result of a high increase in the applied loads compared with a little increase in the specimen deflection.
- The ovalization stage: this stage is represented by a flat line with a small slope as a result of a high increase in the specimen deflection compared with a little increase in the specimen loads.
- The failure stage: this stage begins at ultimate load and refers to the specimen’s structural collapse.
6.2. Second Group
7. Conclusions
- The load-deflection results of this analysis showed a good agreement with the experimental results.
- The change of opening location in the specimens did not affect the general behavior of these specimens but affected the specimens’ strength capacity and their deflection values, and this led to different locations of failure.
- The presence of an opening in the critical region (at the loading points and pure bending region) reduced the structural strength capacity and the ultimate deflection of the specimens, which led to reduced resistance to collapse.
- The presence of rings at loading points enhanced and restricted the loading points and reduced their effect on applied loads, thus preventing the local buckling failure at these points; at the same time, these rings increased the specimens’ load capacity.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Label | Thickness t (cm) | Ultimate Stress Fu (MPa) | Yield Stress Fy (MPa) |
---|---|---|---|
BT1 | 0.3 | 370 | 290 |
BT2 | 0.2 | 430 | 360 |
BT3 | 0.6 | 440 | 285 |
BT4 | 0.3 | 370 | 290 |
BT5 | 0.3 | 370 | 290 |
BT6 | 0.3 | 370 | 290 |
BT7 | 0.3 | 370 | 290 |
BT8 | 0.3 | 370 | 290 |
BT9 | 0.3 | 370 | 290 |
BT10 | 0.3 | 370 | 290 |
Label | Diameter D (mm) | Span L (mm) | Thickness t (mm) | D/t |
---|---|---|---|---|
BT1 | 101.6 | 1500 | 3 | 33.87 |
BT2 | 101.6 | 1500 | 2 | 50.80 |
BT3 | 101.6 | 1500 | 6 | 16.93 |
BT4 | 101.6 | 1500 | 3 | 33.87 |
BT5 | 101.6 | 1500 | 3 | 33.87 |
BT6 | 101.6 | 1500 | 3 | 33.87 |
BT7 | 101.6 | 2000 | 3 | 33.87 |
BT8 | 101.6 | 1000 | 3 | 33.87 |
BT9 | 219.0 | 1500 | 3 | 73.00 |
BT10 | 76.20 | 1500 | 3 | 25.40 |
Label | Exp. Deflection at Ultimate Load (mm) | FEM Deflection at Ultimate Load (Pu) (mm) | Deflection FEM/Exp. (%) | Absolute Percentage Error |
---|---|---|---|---|
BT1 | 51.88 | 46. 86 | 90.33 | 9.67 |
BT2 | 22.10 | 18.15 | 82.13 | 17.8733 |
BT3 | 108.06 | 93.32 | 86.36 | 13.64057 |
BT4 | 17.57 | 16.16 | 91.97 | 8.025043 |
BT5 | 20.48 | 18.00 | 87.89 | 12.10938 |
BT6 | 24.35 | 22.72 | 93.31 | 6.694045 |
BT7 | 55.31 | 45.06 | 81.47 | 18.53191 |
BT8 | 25.80 | 22.33 | 86.55 | 13.44961 |
BT9 | 14.15 | 12.18 | 86.08 | 13.92226 |
BT10 | 58.25 | 50.06 | 85.94 | 14.06009 |
Label | t (mm) | D (mm) | L (mm) | Primary Variable |
---|---|---|---|---|
BT1 | 3 | 101.6 | 1500 | Without opening |
S1 | 3 | 101.6 | 1500 | Opening at 10% L |
S2 | 3 | 101.6 | 1500 | Opening at 20% L |
S3 | 3 | 101.6 | 1500 | Opening at 30% L |
S4 | 3 | 101.6 | 1500 | Opening at 40% L |
S5 | 3 | 101.6 | 1500 | Opening at 50% L |
Label | t (mm) | D (mm) | L (mm) | Primary Variable |
---|---|---|---|---|
BT1 | 3 | 101.6 | 1500 | With rings |
S6 | 3 | 101.6 | 1500 | Without rings |
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Khalaf, M.S.; Ibrahim, A.M.; Najm, H.M.; Hassan, A.; Sabri, M.M.S.; Alamir, M.A.; Alarifi, I.M. Evaluation and Prediction of the Bending Behavior of Circular Hollow Steel Tube Sections Using Finite Element Analysis. Materials 2022, 15, 3919. https://doi.org/10.3390/ma15113919
Khalaf MS, Ibrahim AM, Najm HM, Hassan A, Sabri MMS, Alamir MA, Alarifi IM. Evaluation and Prediction of the Bending Behavior of Circular Hollow Steel Tube Sections Using Finite Element Analysis. Materials. 2022; 15(11):3919. https://doi.org/10.3390/ma15113919
Chicago/Turabian StyleKhalaf, Manahel Shahath, Amer M. Ibrahim, Hadee Mohammed Najm, Amer Hassan, Mohanad Muayad Sabri Sabri, Mohammed A. Alamir, and Ibrahim M. Alarifi. 2022. "Evaluation and Prediction of the Bending Behavior of Circular Hollow Steel Tube Sections Using Finite Element Analysis" Materials 15, no. 11: 3919. https://doi.org/10.3390/ma15113919
APA StyleKhalaf, M. S., Ibrahim, A. M., Najm, H. M., Hassan, A., Sabri, M. M. S., Alamir, M. A., & Alarifi, I. M. (2022). Evaluation and Prediction of the Bending Behavior of Circular Hollow Steel Tube Sections Using Finite Element Analysis. Materials, 15(11), 3919. https://doi.org/10.3390/ma15113919