Protective Performance of Coated Reinforcement in Coral Concrete under Dry/Wet Cycling
Abstract
:1. Introduction
2. Experimental Overview
2.1. Raw Materials and Mixing Ratio
2.2. Experimental Protocol
3. Experimental Results and Discussion
3.1. Erosion Results and Analysis under the Action of Dry and Wet Cycles
3.2. Electrochemical Testing
3.3. COMSOL Simulation
- (a)
- Model Building
- (b)
- Model parameter setting
- (c)
- Boundary conditions and initial conditions
- (d)
- Boundary conditions and initial conditions
4. Conclusions
- (1)
- The diffusion law of chloride ions in coral concrete under the dry and wet cycle regimes is in accordance with Fick’s second law of diffusion, and a time-varying model of chloride ion diffusion coefficient in coral concrete was established based on several sets of experimental data, through which the chloride ion concentration on the surface of the reinforcement at any time under the dry and wet cycle regimes can be calculated. The Cs value of coral concrete in the dry and wet cycle regimes increased from 0.361% to 0.931% with time. The Cs value of coral concrete increased at a faster rate from 30 to 150 days, and after 150 days, the increase in Cs value continued to decrease and finally remained stable, which can help to predict the service life of coral concrete.
- (2)
- The electrochemical test results show that the corrosion of exposed reinforcement in coral concrete started at 360 days, and that the corrosion resistance of coral concrete without anti-corrosion measures is poor. The Rp value of 3.36 × 106 for coated reinforcement at the 360-day wet and dry cycle time is an order of magnitude greater than the Rp value of 3.14 × 105 for bare reinforcement. The epoxy resin coating remained in the uncorroded state and showed better protection under the dry and wet cycle regimes for one year.
- (3)
- The protection model of CAC-coated reinforced concrete members in natural corrosion conditions at a fine scale was established based on COMSOL. The cathodic zone of the member reacted the most actively, and the potential difference between the cathodic and anodic zones first showed an increasing trend and then decreased with time. It increased from 0 to 20 years from 0 V to 0.14 V, with a large increase in potential difference up to year 7 and a large decrease after year 7.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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NaCl | MgCl2·H2O | Na2SO4 | CaCl2 | KCl |
---|---|---|---|---|
24.5 | 11.1 | 4.1 | 1.2 | 0.7 |
Concrete | Coral Aggregate | Coral Sands | Seawater | Water Reducer |
---|---|---|---|---|
557 | 749 | 749 | 195 | 11 |
Depth x (mm) | Cf | |||||||
---|---|---|---|---|---|---|---|---|
30 Days | 60 Days | 90 Days | 120 Days | 150 Days | 180 Days | 270 Days | 360 Days | |
2.5 | 0.3112 | 0.4749 | 0.5848 | 0.6326 | 0.7008 | 0.7556 | 0.9139 | 0.8363 |
7.5 | 0.2212 | 0.3470 | 0.4254 | 0.4511 | 0.4935 | 0.5427 | 0.6221 | 0.6541 |
12.5 | 0.1541 | 0.2429 | 0.2943 | 0.3043 | 0.3269 | 0.3676 | 0.4547 | 0.4921 |
17.5 | 0.1131 | 0.1691 | 0.1999 | 0.2010 | 0.2112 | 0.2411 | 0.3213 | 0.3587 |
22.5 | 0.0925 | 0.1234 | 0.1401 | 0.1380 | 0.1416 | 0.1610 | 0.2244 | 0.2571 |
27.5 | 0.0840 | 0.0988 | 0.1069 | 0.1046 | 0.1055 | 0.1163 | 0.1600 | 0.1854 |
Times/Days | 30 | 60 | 90 | 120 | 150 | 180 | 270 | 360 |
---|---|---|---|---|---|---|---|---|
Cs/% | 0.361 | 0.544 | 0.670 | 0.730 | 0.812 | 0.869 | 0.914 | 0.931 |
Times/Days | 30 | 60 | 90 | 120 | 150 | 180 | 270 | 360 |
---|---|---|---|---|---|---|---|---|
D (10−12 m2s−1) | 24.145 | 015.156 | 8.946 | 6.743 | 6.543 | 6.106 | 5.844 | 5.133 |
Dry and Wet Cycle Time/Days | Ba/mV | Bc/mV | Icorr/μA·cm−2 | Ecorr/mV | Rp/Ω·cm2 |
---|---|---|---|---|---|
120 | 137.65 | 160.24 | 5.73 × 10−5 | −491.06 | 5.61 × 105 |
180 | 124.95 | 114.24 | 6.10 × 10−5 | −367.39 | 4.25 × 105 |
240 | 101.87 | 112.51 | 5.37 × 10−5 | −428.70 | 3.15 × 105 |
300 | 75.39 | 79.12 | 5.25 × 10−5 | −559.00 | 3.19 × 105 |
360 | 75.04 | 94.80 | 5.79 × 10−5 | −477.75 | 3.14 × 105 |
Dry and Wet Cycle Time/Days | Ba/mV | Bc/mV | Icorr/μA·cm−2 | Ecorr/mV | Rp/Ω·cm2 |
---|---|---|---|---|---|
120 | 130.98 | 153.17 | 4.84 × 106 | −540.87 | 6.33 × 106 |
180 | 122.04 | 146.45 | 5.43 × 106 | −623.29 | 5.33 × 106 |
240 | 114.70 | 129.17 | 6.29 × 106 | −429.02 | 4.20 × 106 |
300 | 70.39 | 162.47 | 5.74 × 106 | −457.67 | 3.71 × 106 |
120 | 62.53 | 123.14 | 5.36 × 106 | −407.74 | 3.36 × 106 |
Parameters | Symbols | Value |
---|---|---|
Geometric model length (mm) | L | 100 |
Protective layer thickness (mm) | C | 30 |
Diffusion coefficient of Cl− within CAC () | Controlled by Equation (3) | |
Ultimate current density () | 1.5 | |
Anodic Tafel slope () | Controlled by Equation (4) | |
Cathodic Tafel slope () | −0.18 | |
Anode exchange current density () | 300 | |
Cathode exchange current density () | 10 | |
Anode equilibrium potential (V vs. SCE) | −0.78 | |
Cathode equilibrium potential (V vs. SCE) | 0.16 | |
OH− initial concentration () anode equilibrium potential | 138.4 | |
Cl− initial concentration () | 0 | |
Fe2+ initial concentration () | 0 | |
Na+ initial concentration () | 38.9 | |
Ca2+ initial concentration () | Controlled by electrically neutral conditions | |
Electrolyte potential in concrete (V vs. SCE) | 0 |
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Cao, H.; Wu, Q.; Akbar, M.; Yang, N.; Hussain, Z. Protective Performance of Coated Reinforcement in Coral Concrete under Dry/Wet Cycling. Materials 2023, 16, 4037. https://doi.org/10.3390/ma16114037
Cao H, Wu Q, Akbar M, Yang N, Hussain Z. Protective Performance of Coated Reinforcement in Coral Concrete under Dry/Wet Cycling. Materials. 2023; 16(11):4037. https://doi.org/10.3390/ma16114037
Chicago/Turabian StyleCao, Hongji, Qing Wu, Muhammad Akbar, Ning Yang, and Zahoor Hussain. 2023. "Protective Performance of Coated Reinforcement in Coral Concrete under Dry/Wet Cycling" Materials 16, no. 11: 4037. https://doi.org/10.3390/ma16114037
APA StyleCao, H., Wu, Q., Akbar, M., Yang, N., & Hussain, Z. (2023). Protective Performance of Coated Reinforcement in Coral Concrete under Dry/Wet Cycling. Materials, 16(11), 4037. https://doi.org/10.3390/ma16114037