Effect of Superfine Cement Modification on Properties of Coral Aggregate Concrete
Abstract
:1. Introduction
2. Materials and Methods
2.1. Materials
2.1.1. Coral
2.1.2. Cement and Superfine Cement
2.1.3. Seawater
2.1.4. Sea Sand
2.2. Coral Aggregate Modification
2.3. Physical and Mechanical Property Test
3. Results and Discussion
3.1. Water Absorption of Coral Aggregate
3.2. Strength of Coral Aggregates
3.3. Workability of Concrete
3.4. Axial Compressive Strength of Concrete
4. Conclusions
- (1)
- The water absorption of the modified coral aggregates increased with the slurry W/C. When the W/C was less than 1.25, the variation in the water absorption rate was not apparent; when the W/C exceeded 1.25, the slurry was overly thin, which prevented the formation of a slurry shell on the surface of the coral aggregate; consequently, the water absorption increased significantly with the W/C. After the coral aggregates were modified by superfine cement slurry, the water absorption of the aggregate reduced significantly, and the coral aggregate reached the saturated surface dry state after soaking for 1 h.
- (2)
- The Cr of the modified coral aggregate was higher than that of the unmodified coral aggregate when the curing time was shorter. When the W/C of the cement slurry exceeded 1.25, the Cr of the modified coral aggregate started to be lower than that of the unmodified coral aggregate after 7 d of curing and then decreased significantly as the curing time increased. A slurry with a W/C greater than 1.25 could not be solidified for a long time; hence, a compact slurry protective layer could not be formed on the aggregate surface. The Cr of the aggregates did not change significantly as curing progressed.
- (3)
- As the coral aggregate replacement rate increased, the slump and expansion of the concrete increased; meanwhile, at the same replacement rate, the slump and expansion of the modified coral concrete were significantly lower than those before modification. The slump and expansion of the modified concrete decreased by approximately 16.14% and 14.97% at 100% replacement rate, respectively. The dense slurry shell formed on the surface of the modified aggregate significantly reduced the water absorption and discharge effects of the coral aggregates, and the water secretion rate of the modified concrete was 47.4% lower compared with that before the modification.
- (4)
- After the axial compression failure, the gravel aggregate concrete, coral aggregate concrete, and modified coral aggregate concrete exhibited damage along the diagonal direction of the specimens. Compared with the gravel aggregate concrete, the coral aggregate concrete showed more vertical cracks. The axial compressive strength of the coral aggregate concrete was approximately 60% that of the gravel aggregate concrete. The effect of superfine cement modification on improving the compressive properties of the coral aggregate concrete was insignificant.
- (5)
- Based on the test results, it is suggested that the W/C of superfine cement shall be 1.25. The coral aggregate shall be cured for not less than 7 days after modification, and the soaking time of the modified coral aggregate shall not be less than 1 h.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Physical Properties | Coral Aggregate | ||||
---|---|---|---|---|---|
Sample 1 | Sample 2 | Sample 3 | Average | Standard Deviation | |
Bulk density (kg/m3) | 998 | 1065 | 1007 | 1023 | 36 |
Apparent density (kg/m3) | 2437 | 2509 | 2481 | 2475 | 36 |
Porosity (%) | 59.0 | 57.6 | 59.4 | 58.7 | 1.0 |
Crush index (%) | 31.9 | 31.3 | 32.0 | 31.7 | 0.4 |
Water absorption (%) | 12.96 | 12.88 | 13.09 | 12.98 | 0.11 |
Specific Surface Area (m2∙kg−1) | Particle Size Distribution (μm) | Compressive Strength (MPa) | Flexural Strength (MPa) | ||||
---|---|---|---|---|---|---|---|
D50 | D90 | Average | 3 d | 28 d | 3 d | 28 d | |
800 | ≤3.5 | ≤10 | 3.5 | ≥40 | ≥70 | ≥8 | ≥11 |
Specific Surface Area (m2∙kg−1) | Standard Consistency (%) | Setting Time (min) | Compressive Strength (MPa) | Flexural Strength (MPa) | |||
---|---|---|---|---|---|---|---|
Initial | Final | 3 d | 28 d | 3 d | 28 d | ||
360 | 28.00 | 225 | 295 | 33.6 | 55.7 | 6.3 | 8.6 |
Chemical | NaCl | MgCl2 | Na2SO4 | CaCl2 |
---|---|---|---|---|
Concentration (g/L) | 24.53 | 5.2 | 4.09 | 1.16 |
Sieve Diameter | 4.75 mm | 2.36 mm | 1.18 mm | 600 μm | 300 μm |
---|---|---|---|---|---|
Cumulative percentages of sieve residue (%) | 4.0 | 14.0 | 29.4 | 49.0 | 68.6 |
Number | Replacement Rate of Aggregate | Water | Cement | Sea Sand | Aggregates | Water Reducer | ||
---|---|---|---|---|---|---|---|---|
Gravel | Coral | Modified Coral | ||||||
P0 | 0% | 200 | 500 | 830 | 1074 | 0 | 0 | 0.05% |
P25W | 25% | 200 | 500 | 830 | 805.5 | 175.3 | 0 | |
P25G | 200 | 500 | 830 | 805.5 | 0 | 175.3 | ||
P50W | 50% | 200 | 500 | 830 | 537 | 350.6 | 0 | |
P50G | 200 | 500 | 830 | 537 | 0 | 350.6 | ||
P75W | 75% | 200 | 500 | 830 | 268.5 | 525.8 | 0 | |
P75G | 200 | 500 | 830 | 268.5 | 0 | 525.8 | ||
P100W | 100% | 200 | 500 | 830 | 0 | 701.1 | 0 | |
P100G | 200 | 500 | 830 | 0 | 0 | 701.1 |
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Wang, F.; Hua, J.; Xue, X.; Wang, N.; Yan, F.; Feng, D. Effect of Superfine Cement Modification on Properties of Coral Aggregate Concrete. Materials 2023, 16, 1103. https://doi.org/10.3390/ma16031103
Wang F, Hua J, Xue X, Wang N, Yan F, Feng D. Effect of Superfine Cement Modification on Properties of Coral Aggregate Concrete. Materials. 2023; 16(3):1103. https://doi.org/10.3390/ma16031103
Chicago/Turabian StyleWang, Fei, Jianmin Hua, Xuanyi Xue, Neng Wang, Feidong Yan, and Dou Feng. 2023. "Effect of Superfine Cement Modification on Properties of Coral Aggregate Concrete" Materials 16, no. 3: 1103. https://doi.org/10.3390/ma16031103
APA StyleWang, F., Hua, J., Xue, X., Wang, N., Yan, F., & Feng, D. (2023). Effect of Superfine Cement Modification on Properties of Coral Aggregate Concrete. Materials, 16(3), 1103. https://doi.org/10.3390/ma16031103