Optimising the Performance of CO2-Cured Alkali-Activated Aluminosilicate Industrial By-Products as Precursors
Abstract
:1. Introduction
2. Materials and Methods
2.1. Binders
2.2. Aggregates
2.3. Alkaline Activator
2.4. Water Reducing Admixture
2.5. Setting Time Retarder
2.6. Mix Design
2.7. Production Method and Curing Regime
2.8. Characterisation and Testing Methods
3. Results
3.1. Materials Characterisation
3.1.1. Binder Density
3.1.2. X-ray Fluorescence
3.1.3. X-ray Diffraction
3.1.4. Particle Size Distribution
3.1.5. Thermogravimetric Analysis
3.1.6. Fourier-Transform Infrared Analyses
3.2. Fresh-State Performance
3.3. Hardened-State Performance
3.3.1. Compressive Strength
3.3.2. Flexural Strength
4. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Na2O/Binder (%) | 8 | 10 | 12 | 14 | |
---|---|---|---|---|---|
SiO2/Na2O | |||||
0 | N8S0 | N10S0 | N12S0 | N14S0 | |
0.5 | N8S0.5 | N10S0.5 | N12S0.5 | N14S0.5 | |
1.0 | N8S1.0 | N10S1.0 | N12S1.0 | N14S1.0 | |
1.5 | N8S1.5 | N10S1.5 | N12S1.5 | N14S1.5 |
Type of Binder | Mix Code | Binder | WRA | Water | Fine Sand | Coarse Sand | Sand Gravel | NaOH | Na2SiO3 Solution | Borax |
---|---|---|---|---|---|---|---|---|---|---|
OPC | - | 350 | 5.3 | 136.1 | 300.3 | 581.3 | 1035.3 | - | - | - |
AAMs | N8S0 | 350 | 5.3 | 135.2 | 300.3 | 581.3 | 1035.3 | 36.1 | 0.0 | 14 |
N8S0.5 | 350 | 5.3 | 100.6 | 300.3 | 581.3 | 1035.3 | 30.4 | 53.0 | 14 | |
N8S1.0 | 350 | 5.3 | 66.0 | 300.3 | 581.3 | 1035.3 | 24.6 | 106.1 | 14 | |
N8S1.5 | 350 | 5.3 | 31.4 | 300.3 | 581.3 | 1035.3 | 18.9 | 159.1 | 14 | |
N10S0 | 350 | 5.3 | 135.1 | 300.3 | 581.3 | 1035.3 | 45.5 | 0.0 | 14 | |
N10S0.5 | 350 | 5.3 | 91.9 | 300.3 | 581.3 | 1035.3 | 38.0 | 66.3 | 14 | |
N10S1.0 | 350 | 5.3 | 48.6 | 300.3 | 581.3 | 1035.3 | 30.8 | 132.6 | 14 | |
N10S1.5 | 350 | 5.3 | 5.4 | 300.3 | 581.3 | 1035.3 | 23.6 | 198.9 | 14 | |
N12S0 | 350 | 5.3 | 135.0 | 300.3 | 581.3 | 1035.3 | 54.5 | 0.0 | 14 | |
N12S0.5 | 350 | 5.3 | 83.1 | 300.3 | 581.3 | 1035.3 | 45.6 | 79.5 | 14 | |
N12S1.0 | 350 | 5.3 | 31.2 | 300.3 | 581.3 | 1035.3 | 37.0 | 159.1 | 14 | |
N14S0 | 350 | 5.3 | 135.0 | 300.3 | 581.3 | 1035.3 | 63.6 | 0.0 | 14 | |
N14S0.5 | 350 | 5.3 | 74.4 | 300.3 | 581.3 | 1035.3 | 53.2 | 92.8 | 14 | |
N14S1.0 | 350 | 5.3 | 13.8 | 300.3 | 581.3 | 1035.3 | 43.1 | 185.6 | 14 |
Binders | Stage 1 | Stage 2 | Stage 3 |
---|---|---|---|
24 h | 21 Days | 7 Days | |
OPC | Spray with water | Dry chamber (23 ± 2 °C and 65% RH). Sprayed with water twice a day for the first 2 days | Carbonation chamber (23 ± 2 °C, 65% RH, and 5% CO2) |
FA, MIBA, EAFS, and WGR | Thermal curing (70 °C) | Dry chamber (23 ± 2 °C and 65% RH) | Carbonation chamber (23 ± 2 °C, 65% RH, and 5% CO2) |
Materials | OPC (%) | FA (%) | MIBA (%) | EAFS (%) | WGR (%) |
---|---|---|---|---|---|
Al2O3 | 5.42 | 25.5 | 8.82 | 10.2 | 1.01 |
CaO | 64.8 | 2.27 | 18.3 | 28.2 | 8.74 |
Fe2O3 | 2.92 | 6.90 | 6.68 | 28.5 | 0.67 |
K2O | 0.74 | 2.74 | 1.59 | 0.03 | 0.40 |
MgO | 2.12 | 1.83 | 4.01 | 5.67 | 3.55 |
Na2O | 0.14 | 1.29 | 6.53 | 0.18 | 11.8 |
SiO2 | 18.1 | 56.3 | 48.8 | 17.7 | 71.4 |
SO3 | 4.81 | 0.80 | 1.36 | 0.33 | 0.30 |
Cl- | 0.00 | 0.00 | 0.00 | 0.00 | 0.00 |
Cr2O3 | 0.51 | 0.48 | 0.06 | 2.38 | 0.03 |
TiO2 | 0.34 | 1.14 | 0.48 | 0.65 | 0.05 |
ZnO | - | - | - | - | - |
P2O5 | 0.03 | 0.44 | 2.51 | 0.42 | - |
V2O5 | 0.02 | 0.05 | - | 0.11 | - |
CuO | - | - | - | - | 0.02 |
MnO2 | - | - | 0.12 | 5.45 | - |
Combination | FA | MIBA | EAFS | WGR |
---|---|---|---|---|
(mm) | (mm) | (mm) | (mm) | |
N8S0 | 125.4 | – | – | 104.7 |
N8S0.5 | 101.4 | – | 103.2 | 102.5 |
N8S1.0 | 131.8 | 103.7 | 107.8 | 103.2 |
N8S1.5 | 128.8 | 103.2 | 104.7 | 104.6 |
N10S0 | 122.4 | 104.1 | – | 105.6 |
N10S0.5 | – | – | – | – |
N10S1.0 | 135.8 | 106.1 | 102.6 | 105.7 |
N10S1.5 | 122.5 | 103.0 | 102.7 | 102.1 |
N12S0 | 128.5 | 105.8 | 104.7 | 127.4 |
N12S0.5 | – | – | – | – |
N12S1.0 | 124.0 | 104.2 | 103.1 | 102.2 |
N14S0 | 131.3 | 102.3 | 103.8 | 150.9 |
N14S0.5 | – | – | – | – |
N14S1.0 | 126.5 | 103.3 | 103.4 | 103.1 |
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Lamaa, G.; Suescum-Morales, D.; Duarte, A.P.C.; Silva, R.V.; de Brito, J. Optimising the Performance of CO2-Cured Alkali-Activated Aluminosilicate Industrial By-Products as Precursors. Materials 2023, 16, 1923. https://doi.org/10.3390/ma16051923
Lamaa G, Suescum-Morales D, Duarte APC, Silva RV, de Brito J. Optimising the Performance of CO2-Cured Alkali-Activated Aluminosilicate Industrial By-Products as Precursors. Materials. 2023; 16(5):1923. https://doi.org/10.3390/ma16051923
Chicago/Turabian StyleLamaa, Ghandy, David Suescum-Morales, António P. C. Duarte, Rui Vasco Silva, and Jorge de Brito. 2023. "Optimising the Performance of CO2-Cured Alkali-Activated Aluminosilicate Industrial By-Products as Precursors" Materials 16, no. 5: 1923. https://doi.org/10.3390/ma16051923
APA StyleLamaa, G., Suescum-Morales, D., Duarte, A. P. C., Silva, R. V., & de Brito, J. (2023). Optimising the Performance of CO2-Cured Alkali-Activated Aluminosilicate Industrial By-Products as Precursors. Materials, 16(5), 1923. https://doi.org/10.3390/ma16051923