Research on the Mechanical Properties and Modification Mechanisms of Orthogonal Optimization Composite Cement-Based Thin Spray On-Liner
Abstract
:1. Introduction
2. Materials and Methods
2.1. Raw Materials
2.2. Test Proportioning Design
2.3. Test Methods
3. Results and Analysis
3.1. Viscosity
3.2. Elongation
3.3. Tensile Strength Analysis
3.4. Bond Strength Analysis
3.5. Performance of Composite TSL with Optimal Ratio
4. Microstructure and Mechanism Analysis
4.1. SEM Micromorphology Analysis
4.2. Mechanism Analysis and Discussion
5. Results and Discussion
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Chemical Composition | SiO2 | AL2O3 | CaO | Fe2O3 | MgO | Other |
---|---|---|---|---|---|---|
Percentage (%) | 20.61 | 3.98 | 65.70 | 2.62 | 1.56 | 5.53 |
Particle Size /mm | Iron Content /% | Fiber Content /% | Sieve Residue /% | Fracture Strength /MPa | Breaking Elongation /% |
---|---|---|---|---|---|
3–6 | 0.02 | 0.00 | 0.021 | 16.4 | 582 |
Fiber Category | Fiber Diameter /mm | Density /g·cm3 | Breaking Strength /MPa | Elastic Modulus /GPa | Breaking Elongation /% |
---|---|---|---|---|---|
basalt fiber | 17.0 | 2.705 | 1.71 × 103 | 75.4 | 2.5 |
Test Number | A (Polymer–Cement Ratio) | B (Basalt Fiber Content)/% | C (Rubber Powder Content)/% |
---|---|---|---|
S 1 | 1.50 | 0.5 | 1.0 |
S 2 | 1.50 | 1.0 | 5.0 |
S 3 | 1.50 | 1.5 | 3.0 |
S 4 | 1.75 | 0.5 | 5.0 |
S 5 | 1.75 | 1.0 | 3.0 |
S 6 | 1.75 | 1.5 | 1.0 |
S 7 | 2.00 | 0.5 | 3.0 |
S 8 | 2.00 | 1.0 | 1.0 |
S 9 | 2.00 | 1.5 | 5.0 |
Factor | A | B | C |
---|---|---|---|
Extreme difference/mm | 2133.33 | 16,033.33 | 2400.00 |
primary and secondary factor | Fiber content > rubber powder viscosity > polymer–cement ratio | ||
optimal proportion | A3 | B3 | C3 |
Factor | A | B | C |
---|---|---|---|
3 d extreme difference/% | 32 | 136 | 17 |
The primary and secondary factors of 3 d | Basalt fiber content > polymer–cement ratio > rubber powder content | ||
The optimal ratio of 3 d | A3 | B1 | C3 |
7 d extreme difference/% | 44.67 | 127.67 | 18 |
The primary and secondary factors of 7 d | Basalt fiber content > polymer–cement ratio > rubber powder content | ||
The optimal ratio of 7 d | A3 | B1 | C3 |
28 d extreme difference/% | 35.33 | 91.67 | 13.67 |
The primary and secondary factors of 28 d | Basalt fiber content > polymer–cement ratio > rubber powder content | ||
The optimal ratio of 28 d | A3 | B1 | C3 |
Factor | A | B | C |
---|---|---|---|
3 d extreme difference/% | 0.21 | 0.28 | 0.08 |
The primary and secondary factors of 3 d | Basalt fiber content > polymer–cement ratio > rubber powder content | ||
The optimal ratio of 3 d | A3 | B3 | C1 |
7 d extreme difference/% | 0.22 | 0.82 | 0.52 |
The primary and secondary factors of 7 d | Basalt fiber content > rubber powder content > polymer–cement ratio | ||
The optimal ratio of 7 d | A3 | B3 | C2 |
28 d extreme difference/% | 0.30 | 0.78 | 0.36 |
The primary and secondary factors of 28 d | Basalt fiber content > rubber powder content > polymer–cement ratio | ||
The optimal ratio of 28 d | A2 | B3 | C2 |
Factor | A | B | C |
---|---|---|---|
3 d extreme difference/% | 0.10 | 0.08 | 0.15 |
The primary and secondary factors of 3 d | rubber powder content > polymer–cement ratio > Basalt fiber content | ||
The optimal ratio of 3 d | 2 | 3 | 2 |
7 d extreme difference/% | 0.46 | 0.15 | 0.06 |
The primary and secondary factors of 7 d | polymer–cement ratio > Basalt fiber content > rubber powder content | ||
The optimal ratio of 7 d | 3 | 3 | 2 |
28 d extreme difference/% | 0.48 | 0.14 | 0.04 |
The primary and secondary factors of 28 d | polymer–cement ratio > Basalt fiber content > rubber powder content | ||
The optimal ratio of 28 d | 3 | 3 | 2 |
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Zheng, D.; Chen, X.; Jiao, H.; Yang, L.; Liu, X.; Han, Y.; Liu, Z. Research on the Mechanical Properties and Modification Mechanisms of Orthogonal Optimization Composite Cement-Based Thin Spray On-Liner. Materials 2025, 18, 1837. https://doi.org/10.3390/ma18081837
Zheng D, Chen X, Jiao H, Yang L, Liu X, Han Y, Liu Z. Research on the Mechanical Properties and Modification Mechanisms of Orthogonal Optimization Composite Cement-Based Thin Spray On-Liner. Materials. 2025; 18(8):1837. https://doi.org/10.3390/ma18081837
Chicago/Turabian StyleZheng, Diantao, Xinming Chen, Huazhe Jiao, Liuhua Yang, Xiaohui Liu, Yulong Han, and Ziyang Liu. 2025. "Research on the Mechanical Properties and Modification Mechanisms of Orthogonal Optimization Composite Cement-Based Thin Spray On-Liner" Materials 18, no. 8: 1837. https://doi.org/10.3390/ma18081837
APA StyleZheng, D., Chen, X., Jiao, H., Yang, L., Liu, X., Han, Y., & Liu, Z. (2025). Research on the Mechanical Properties and Modification Mechanisms of Orthogonal Optimization Composite Cement-Based Thin Spray On-Liner. Materials, 18(8), 1837. https://doi.org/10.3390/ma18081837