A Novel Method for Busbar Design of Electric Vehicle Motor Drive
Abstract
:1. Introduction
2. Three-Dimensional Line Probe Algorithm
3. The Implement of Three-Dimensional Line Probe Algorithm in Three-Dimensional Space
4. Verification of the Three-Dimensional Line Probe Algorithm
5. Expansion of Bus Structure
6. Conclusions
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Component | Length | Width | Heigth | Number |
---|---|---|---|---|
Power module | 140 | 113 | 17.5 | 1 |
Busbar capacitance | 28.2 | 60 | 27.1 | 8 |
Driver board | 140 | 102 | 7 | 1 |
Control panel | 85 | 60 | 5.5 | 1 |
Heat Sink | 105 | 50 | 8 | 1 |
Component | Positive Terminal | Negative Terminal |
---|---|---|
Power module | (59, 7.5, 17.6) | (81, 7.5, 17.6) |
Busbar capacitance | (−1, 30, 13.55) | (29.3, 30, 13.55) |
Number of Randomly Generated Layouts | Average Wiring Time | Maximum Wiring Time | Completion Rate |
---|---|---|---|
1000 | 0.6943 | 1.7359 | 100% |
Udc/V | Conduction Time/us | Ic/A | ΔU/V | ΔI/A | ΔT/ns | Stray Inductance/nH |
---|---|---|---|---|---|---|
600 | 22 | 300 | 120 | 200 | 63 | 38 |
Busbar Design Method | The Time to Design a Bus Structure in the Same Component Layout | Design Principles | Implementation |
---|---|---|---|
Literature [18,19] | A few hours or more | The opening size and punching position on the busbar were adjusted according to the simulation results of Q3D software | manual |
Literature [20,21,22] | A few hours or more | According to the simulation results of Q3D software, the size of the busbar, the structure of the opening and the connecting terminal are adjusted | manual |
Method proposed in this paper | The average time is 0.6943 s | The three principles of busbar design | automatic |
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Huang, Y.; Ning, P.; Cao, H.; Fan, T. A Novel Method for Busbar Design of Electric Vehicle Motor Drive. World Electr. Veh. J. 2021, 12, 186. https://doi.org/10.3390/wevj12040186
Huang Y, Ning P, Cao H, Fan T. A Novel Method for Busbar Design of Electric Vehicle Motor Drive. World Electric Vehicle Journal. 2021; 12(4):186. https://doi.org/10.3390/wevj12040186
Chicago/Turabian StyleHuang, Yunhao, Puqi Ning, Han Cao, and Tao Fan. 2021. "A Novel Method for Busbar Design of Electric Vehicle Motor Drive" World Electric Vehicle Journal 12, no. 4: 186. https://doi.org/10.3390/wevj12040186