1. Introduction
With the increasing global energy crisis and environmental pollution, the global demand for clean energy and green travel continues to rise [
1]. Extended-range hybrid electric vehicles (E-RHEVs) represent a crucial transitional technology between conventional and fully electric vehicles, offering a compelling combination of fuel economy and environmental benefits [
2,
3]. While various alternative technologies are being explored in the electric vehicle sector, E-RHEVs demonstrate significant practical advantages for current implementation, such as their ability to mitigate range anxiety through onboard energy recovery systems and optimized powertrain configurations [
4,
5,
6]. However, their widespread adoption faces challenges including inadequate charging infrastructure, battery degradation concerns under fast charging, and persistent consumer range anxiety despite technological advancements [
7]. In comparison, hydrogen fuel cell vehicles, despite their promising clean and efficient characteristics, encounter substantial challenges including high system costs and insufficient hydrogen refueling infrastructure, which presently constrain their widespread adoption [
8,
9]. Considering these technological constraints, research on E-RHEV optimization continues to advance. As E-RHEVs become more widespread, charging strategy is becoming more and more critical as the key to ensuring the continuous operation of power batteries. Lithium-ion batteries, favored in E-RHEVs for their high energy density, long lifespan, and low self-discharge rate, remain susceptible to degradation from slow or inappropriate charging [
10]. Consequently, optimizing charging strategies to balance charging speed and battery health is a critical challenge [
11].
Battery charging strategies for electric vehicles have evolved significantly over the years. This review examines the development of charging techniques from traditional approaches to advanced algorithmic optimization methods. At present, the most prevalent charging strategies used encompass three main approaches: Constant Current–Constant Voltage (CC-CV), Constant Current (CC), and Constant Voltage (CV). Among these, the CC-CV strategy has gained the widest adoption. This method operates in two distinct stages: an initial CC stage followed by a CV stage [
12]. During the first stage, the system maintains a steady charging current, typically following manufacturer-specified rates between 0.5C and 1C. Once the battery reaches its predetermined voltage threshold, the system transitions to the second phase. At this time, the voltage remains fixed while the current gradually decreases. The charging process concludes when the current drops to a preset minimum value. While the CC-CV strategy offers advantages in terms of simplicity, ease of implementation, and cost-effectiveness, it also presents certain limitations. During the CC phase, the fixed current fails to adapt to specific battery characteristics, and the CV phase often results in extended charging periods. These factors contribute to reduced flexibility and robustness in the charging process. In recent years, several innovative approaches have emerged to address the limitations of traditional CC-CV charging strategies. Vo et al. [
13] proposed a lithium-ion battery charging strategy that integrated the Taguchi method with State-of-Charge (SOC) estimation. The Taguchi method was employed to optimize the charging current profile, while an adaptive switching-gain sliding mode observer was utilized to estimate the SOC for controlling and terminating the charging process. Compared to the traditional CC-CV method, this strategy reduced charging times, minimized temperature fluctuations, and improved energy efficiency. Abdollahi et al. [
14], the linear quadratic solution to optimally charge a Li-ion battery in a general form was given. This method addresses minimizing a weighted sum temperature rise, optimizing battery lifespan and determining the optimal charging current for the CC stage. Moreover, Xu et al. [
15] has integrated electrochemical, thermal, and capacity degradation factors into a comprehensive model. By applying dynamic programming optimization, researchers developed an enhanced CC-CV charging curve that effectively extends battery lifespan while mitigating temperature increases. Although these methods have focused on improving the traditional CC-CV charging strategy, they nevertheless still employ the two-stage charging architecture.
The Multi-stage Constant Current (MCC) charging strategy represents an evolution of the traditional CC-CV approach, offering more sophisticated control through multiple constant current charging stages. This advancement allows for better adaptation to varying battery states and enables more intelligent charging control. The strategy has developed along two main paths: Voltage-based Multi-stage Constant Current (VMCC) and State-of-Charge-based Multi-stage Constant Current (SMCC) [
16]. The VMCC approach takes the predetermined voltage thresholds as the transition points. Each stage maintains a constant charging current until reaching its designated voltage threshold; after that, the system switches to a lower current level. However, this method has shown limitations at low adaptability, particularly when operating at lower current levels near the preset voltage thresholds [
17,
18]. In contrast, SMCC demonstrates flexibility by modulating the charging current based on SOC of batteries. This approach offers enhanced adaptability throughout the charging process. Building upon the SMCC approach, researchers have further refined multi-stage charging strategies by incorporating advanced optimization techniques and considering multiple performance objectives. Wu et al. [
19] introduces a five-stage Constant Current (5SCC) strategy optimized using orthogonal experimental design, achieving a balance between charging time, temperature rise and capacity degradation. Liu et al. [
20] developed an adaptive multi-stage charging strategy based on a temperature-SOC surface model, specifically addressing the challenges of low-temperature charging by dynamically adjusting current profiles. Tahir et al. [
21] also employed the Taguchi method to optimize a five-stage constant current strategy, demonstrating the potential of SMCC to balance charging speed and thermal safety.
Going beyond parameter optimization. Huang et al. [
22] introduced the Coyote Optimization Algorithm (COA) for solving a nine-parameter SMCC optimization problem, achieving significant improvements in charging time and temperature control compared to traditional methods and existing optimization approaches. Furthermore, to address the complexity of multi-objective optimization, Gavathri et al. [
23] utilized a Hybrid Electro-Thermal Model (H-ETM) combined with a Multi-Objective Genetic Algorithm (MOGA) to achieve precise control over charging parameters and allow for customized trade-offs between charging speed and temperature rise. Liu et al. [
24] introduced an innovative charging optimization method utilizing voltage spectrum distribution mapping developed through physical modeling and genetic algorithms. This method significantly improved upon conventional approaches, achieving faster charging times and reduced battery degradation while preventing unwanted electrochemical reactions. Wang et al. [
25] designed a multi-stage constant current strategy based on a fractional-order model to address the issue of temperature rise during fast charging. Experimental results show that the optimized SMCC scheme effectively balances charging speed and temperature rise, shortening the charging time while ensuring the stability of the battery’s chemical structure.
Recent advancements in battery charging strategies have yielded significant improvements over traditional methods. Bose et al. [
26] propose the Multistep Constant-Current Constant-Temperature Constant-Voltage (MSCCCTCV) approach, which achieves remarkable improvements with a 31% reduction in charging time and a 66% increase in cycle life compared to conventional 1C CC-CV charging, as revealed by comparative analysis. Similarly, Sun et al. [
27] present a multi-stage strategy with rapid lithium dendrite detection, demonstrating optimization along different parameters, yielding a 15.7% reduction in energy consumption, a 21.44% decrease in charging time, and a 26.61% reduction in lithium deposition diagnosis time. Lee et al. [
28] introduce the three-stage SMCC approach, which focuses on efficiency optimization, achieving incremental yet meaningful improvements of 1.82% in energy losses and 4.27% in charging duration. Lee et al. [
29] further advance this work with a Taguchi-optimized four-stage constant current protocol, demonstrating substantial reductions in charging duration compared to traditional CC-CV and VMCC strategies.
These varying performance outcomes highlight fundamental challenges in battery charging strategy optimization: balancing multiple competing objectives while ensuring applicability to real-world operating conditions. Despite recent advancements, several critical limitations persist in current research. First, most studies optimize charging protocols under controlled laboratory conditions, neglecting the significant impact of ambient temperature fluctuations on battery degradation during actual vehicle operation. Second, evaluations typically focus on single-charge cycles rather than considering cumulative degradation effects across multiple charge–discharge cycles that occur during regular vehicle use. Third, laboratory studies often fail to account for the complex interaction between charging strategies and real-world driving conditions. Fourth, insufficient integration of charging strategies within comprehensive vehicle simulation frameworks prevents holistic performance evaluation across diverse operational scenarios.
In view of the above reasons, it is particularly necessary to embed vehicle simulation operations to analyze the effects of battery charging strategies under vehicle operating conditions. Vehicle simulation is able to create a virtual environment that is highly similar to real situations, considering a large number of variables such as ambient temperature and driving conditions. Consequently, the charging and discharging processes of batteries under diverse vehicle operating conditions could be simulated in a comprehensive manner. Through this approach, we could acquire a more profound comprehension of how vehicle operating conditions influence battery charging and discharging, explore the efficacy of charging strategies under real usage conditions, and then evaluate the long-term impacts of charging strategies on battery lifespan and performance more precisely.
This study introduces a parking charging strategy for E-RHEVs based on the Multi-objective Mantis Search Algorithm (MOMSA). This novel strategy incorporates ambient temperature variations into the charging optimization process. To comprehensively assess the efficacy of our proposed parking charging strategy during vehicle operation, a prototype vehicle was meticulously modeled and simulated. Subsequently, an in-depth analysis was conducted on the battery performance of the prototype over a one-week operation period under diverse temperature conditions. Ultimately, a holistic evaluation of the effectiveness of our parking charging strategy was carried out.
The primary innovations and contributions of this study include three aspects:
Temperature-dependent battery aging model: A set of differentiated battery aging model groups was constructed to accurately describe the capacity degradation of the battery under various temperature conditions such as low temperature, normal temperature and high temperature. This model enables a more precise assessment of battery health under varying temperature conditions.
Application of MOMSA for charging optimization: An SMCC charging strategy is optimized firstly using MOMSA, balancing two competing objectives: minimizing charging time and maximizing battery lifespan across varying ambient temperatures conditions.
Consider the impact of ambient temperature and driving conditions on battery charging strategies: To consider the effect of vehicle operating conditions on battery charging and discharging, the charging strategy is embedded in the whole vehicle model for simulation. Then, the effectiveness of ambient temperature and driving conditions on the battery charging strategy is investigated.
The remainder of this paper is structured as follows:
Section 2 details the E-RHEV simulation model and the construction of the temperature-dependent battery aging model.
Section 3 outlines the optimization objective functions and MOMSA implementation.
Section 4 presents the validation results of charging strategy based on MOMSA.
Section 5 describes the simulation environment of the extended-range hybrid truck, and analyzes the battery performance changes of the vehicle during one week of operation. Finally,
Section 6 concludes the study and provides insights for future research.
5. Simulation Analysis of an E-RHEV Working for One Week
5.1. Setting of Simulations Conditions
To validate the optimized charging strategy and assess its impact on battery cycle lifespan, this study conducted comprehensive simulation testing using a MATLAB/Simulink (R2024b) and AVL Cruise co-simulation environment. The charging control strategy and battery aging model were developed using MATLAB/Simulink, while the vehicle model was constructed in AVL Cruise, with its main parameters listed in
Table 1. To integrate these components, the vehicle model and charging control strategy were co-simulated through an interface. This simulation framework was designed to accurately replicate real-world vehicle operating conditions and battery charge–discharge cycles. To evaluate the effectiveness of the proposed parking charging strategy, simulations and comparative analyses were conducted under the simulation conditions outlined below.
The Worldwide Harmonized Light Vehicles Test Cycle (WLTC) Class 3, shown in
Figure 17, formed the basis of our testing protocol. This standardized cycle encompasses four distinct driving phases (low, medium, high, and extra-high speed) over 1800 s, covering 23.27 km with a maximum speed of 131.3 km/h. The simulation protocol replicated one week of typical commuter usage, with five repetitions of a cycle consisting of eight WLTC sequences followed by a two-hour stationary charging period, representing approximately 186 km of daily travel.
Figure 18 illustrates the complete vehicle simulation profile, including both driving and charging phases. The simulation incorporates several key assumptions: (1) focus on longitudinal dynamics only, excluding turns, slopes, and complex driving scenarios; (2) idealized driver behavior precisely following predetermined velocity profiles; and (3) environmental parameters varying within predefined limits, excluding extreme conditions. This approach enables comprehensive evaluation of the charging strategy’s performance under representative real-world conditions while maintaining computational efficiency.
5.2. Analysis of One Week Simulation Results
This study simulates real-world vehicle operating conditions and extended cycling to evaluate power battery performance under varying ambient temperatures.
Figure 19 illustrates the resulting battery capacity degradation patterns and lifespan characteristics.
Table 7 presents the impact of ambient temperature on battery capacity degradation after extended cycles, with the corresponding visualized optimization results shown in
Figure 20.
The results indicate that the MOMSA-based charging strategy consistently achieves the lowest battery capacity degradation across all temperature conditions, demonstrating its superiority over both the 0.5C CC-CV strategy and the MOPSO-based charging strategy. At 35 °C, the MOMSA-based charging strategy reduces battery capacity degradation to 0.01241%, compared to 0.01243% for 0.5C CC-CV and 0.01425% for MOPSO. Similarly, at 25 °C, 15 °C, and 5 °C, MOMSA achieves lower degradation rates of 0.01047%, 0.00873%, and 0.012258%, respectively, outperforming both the 0.5C CC-CV and MOPSO-based strategies.
These findings demonstrate that the MOMSA-based charging strategy mitigates battery capacity degradation, even under extended cycling and varying temperatures. It exhibits improved temperature adaptability and enhanced cycle stability, effectively preserving battery health and potentially extending the lifespan of E-RHEVs.
The relatively modest variations observed in optimization results during long-term cycling simulations can be attributed to several factors. Firstly, the simulation protocol encompasses a one-week driving cycle involving five charging events. Within this profile, the majority of the time is dedicated to vehicle operation, with charging occupying a smaller proportion. Secondly, as illustrated in
Figure 21, the vehicle model incorporates a maximum depth of discharge (DOD) of 26% SOC for the traction battery, mirroring real-world driving behavior and preventing deep discharge scenarios. Despite these factors, the optimization results hold significant practical implications. Even minor reductions in battery capacity degradation accumulate over extended operational periods, leading to substantial improvements in battery lifespan and a corresponding reduction in E-RHEV operating costs. Furthermore, the robustness of the MOMSA-based charging strategy across diverse temperature conditions underscores its practical applicability and potential for widespread adoption in complex operational environments.
A comprehensive comparison of the three charging strategies at different temperatures highlights the advantages of the MOMSA-based charging strategy: across all temperature conditions, the MOMSA-based charging strategy consistently achieves the lowest battery capacity degradation, highlighting its effectiveness in reducing battery wear and improving long-term stability. Compared to the other two strategies, MOMSA-based charging strategy not only minimizes degradation but also offers a more balanced performance across different operating temperatures, making it a promising approach for extending the lifespan of E-RHEV batteries in real-world applications.
5.3. Limitations and Challenges of MOMSA-Based Charging Strategy
The MOMSA-based charging strategy faces multiple constraints, including algorithm convergence difficulties and high computational complexity limiting real-time applications, a battery aging model lacking calendar aging effects compromising long-term predictive accuracy, and effectiveness restricted to the 5~35 °C temperature range. Practical deployment is hampered by dependence on advanced charging infrastructure, inability to adapt to battery heterogeneity (varying aging levels, manufacturing differences, and brand characteristics), and vulnerability to unpredictable user behavior and external factors (electricity price volatility, grid load restrictions) that may undermine benefits in dynamic environments. Further limitations include insufficient validation of long-term effectiveness and absence of economic feasibility analysis, preventing comprehensive assessment of the strategy’s sustained value and cost–benefit ratio in practical applications.
Advancing the MOMSA-based charging strategy requires addressing several interconnected challenges. Future research should explore potential MOMSA algorithm variations with improved convergence properties, as well as the integration of deep learning techniques for dynamic parameter adaptation and predictive charging profile generation based on historical battery performance data. Algorithm and modeling improvements are needed to develop computationally efficient methods for real-time multi-objective optimization while creating comprehensive battery degradation models that incorporate both cyclic and calendar aging mechanisms. Adaptation challenges include coordinating with existing charging infrastructure, developing adaptive approaches for diverse battery characteristics and degradation states, and building robust uncertainty management mechanisms that maintain charging efficiency despite variable conditions. Validation and economic challenges must also be resolved by verifying strategy effectiveness throughout battery lifetime and developing comprehensive frameworks that quantify economic implications while balancing conflicting objectives among stakeholders—vehicle owners (who prioritize battery lifespan), fleet operators (focused on availability), and grid operators (concerned with load management)—to create a truly viable and broadly applicable charging optimization solution.