Simulation of the Operation of a Spark Ignition Engine Fueled with Various Biofuels and Its Contribution to Technology Management
Abstract
:1. Introduction
2. Materials and Methods
- “Test generator”—this block was responsible for generating signals with precisely determined waveforms that were needed to control the simulation at the time specified for the NEDC test. In this block, the values of vehicle speed [m/s] at the given moment and the distance traveled by the vehicle were calculated using the integral element. Calculations of vehicle accelerations were carried out using a differentiating element.Based on the parameters which were specified for running tests and which were adequate for the selected vehicle (conversion weight 740 kg), the values of the load resulting from the movement of the vehicle were calculated. In addition to the load associated with the movement resistance of the vehicle, the simulation also calculated the load resulting from the mobility of the driving test. The calculated load values were added up and transferred to subsequent modules. The block also calculated the amount of energy flowing between the vehicle braking rollers. Next, the total energy value transferred to the brake rollers as well as taken from the roller device was calculated.The values calculated during the simulation corresponded adequately to the power and energy transferred by the engine to the load and the power and energy needed to brake the vehicle on the roller stand in the brake system.
- “Drive system”—the elements used in this block took into account at the same time the design diameter of the drive wheels, the actual range of the gear ratios, and the main transmission, allowing the simulation of how the propulsion system in the real vehicle will react. As a result of the calculations, this module transmitted individual signals: speed [m/s]—the speed at which the vehicle moves, “Gear speed [rad/s]”—speed [rad/s] of input shaft for the gearbox, and “gear torque [N·m]”—torque on the input shaft of the gearbox.
- “Engine”—this module controlled the intervals, in which the torque and speed are changed. This is important because their values cannot be greater than the specified limits of the tested engine model.In this block, the value of the idle speed value of 83.7 rad/s (800 rpm) corresponding to the principles of the vehicle’s engine operation was determined according to the following formulae:The limitation of the engine torque due to the use of the unit fuel consumption characteristic for the selected engine allowed for removal of the negative values of the torque acting on the vehicle’s transmission, which corresponded to the braking process of the vehicle in the test by the engine or braking system.
- “Calculations for petrol 95”—based on the adopted characteristics of hourly fuel consumption, this block calculated the instantaneous value of air and fuel enabling engine operation.Taking into account the calorific value of ethyline 95, the energy flow [J/s] was calculated.In the next stage, the simulation module calculated the temporary values of the motor efficiency η [-].The developed simulation included the possibility of running the engine with the start/stop system. In this case, when the start stop system is not turned on, the engine runs throughout the simulation and its demand for fuel and air is calculated as shown above.However, when the start/stop mode is on, the fuel (fuels) and air (airs) streams are calculated from dependencies that enable mathematical consideration of the case of engine shutdown when the vehicle has stopped during the travel test procedure.The simulation component, based on the calculated instantaneous values, performs calculations of cumulative values for the fuel and air consumed over the whole test, using integral elements.
- “Calculations for fuels”—in this segment, the instantaneous consumption of fuel mixtures was calculated based on the calorific values determined in the simulation. The use of air was determined on the basis of the air demand measured in the simulation. Using the calculated proportions of oxygen, carbon, and hydrogen in the fuel mixture, the emission of water vapor and carbon dioxide was calculated. The next step was to determine cumulative values.A general outline of the prepared simulation has been presented in the Figure 1. The simulation concerns the operation of the vehicle in accordance with the NEDC test conditions and the use of selected fuels.
3. Results and Discussion
3.1. Test Generator
3.2. Calculations for Petrol 95 for the Case of the Disabled Start/Stop System
3.3. Calculations for Petrol 95 for the Example of the Activated Start/Stop System
3.4. Comparison of Fuel Consumption Changes
4. Conclusions
- The use of biofuel additives in the air-fuel mixture, due to the molecular structure of these biofuel additives, reduces carbon dioxide emissions and decreases air demand.
- In the test, all carbon dioxide emissions exceeded the permissible level of 130 g CO2/km, which is bad news in the context of the further tightening of standards.
- In the case of water vapor emissions, a larger share of hydrogen and oxygen in the components used causes the emission to increase.
- The demand for fuel increases with the increase of the share of biofuel additives. This is due to the lower calorific value of the components.
- The simulation tests confirmed that in the case of using the start/stop system and applying specific additives, the carbon dioxide emission decreases and the consumption of mixtures with the enabled start/stop system is lower.
Author Contributions
Funding
Conflicts of Interest
References
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Symbol | Description | Unit |
---|---|---|
air demand constant for the fuel mixture | [gair/gfuel] | |
air demand constant for petrol 95 A | [gair/gfuel] | |
air demand constant for the additive | [gair/gfuel] | |
mass fraction of the additive in the mixture | [gbiofuel/gmixture] | |
calorific value for the fuel mixture | [kJ/g] | |
calorific value for petrol 95 B | [kJ/g] | |
calorific value for the additive | [kJ/g] | |
momentary speed of the vehicle in the test | [m/s] or [km/h] | |
end time of simulation | [s] | |
vehicle acceleration | [m/s2] | |
moment value of force on wheels | [N] | |
wheel radius | [m] | |
power transmission ratio for torque C | [-] | |
drivetrain ratios for rotational speed D | [-] | |
momentary torque value on vehicle transmission | [N·m] | |
instantaneous speed value on vehicle transmission | [rad/s] | |
hourly fuel consumption function dependent on speed and torque | [g/h] | |
rotational engine speed | [rad/s] | |
engine torque | [N⋅m] | |
fuel flux | [g/s] | |
air flux | [g/s] | |
energy flux supplied by the fuel | [J/s] | |
efficiency | [-] |
Parameter | Petrol 95 | Ethanol | Methanol | DME |
---|---|---|---|---|
Carbon content [%] | 86.4 | 52.1 | 37.4 | 52.1 |
Hydrogen content [%] | 13.6 | 13.1 | 12.5 | 13.1 |
Oxygen content [%] | 0.0 | 34.7 | 49.9 | 34.7 |
Calorific value [MJ/kg] | 45.0 | 30.4 | 20.1 | 28.8 |
Air demand [gair/gfuel] | 14.7 | 9.06 | 6.5 | 9.06 |
Additive [%] | 0% | 10% | 20% | 30% | 40% | 50% | 60% | 70% | 80% | 90% | 100% |
---|---|---|---|---|---|---|---|---|---|---|---|
Ethanol [kg] | 1.6378 | 1.6256 | 1.6125 | 1.5985 | 1.5835 | 1.5673 | 1.5498 | 1.5308 | 1.5102 | 1.4877 | 1.4630 |
Methanol [kg] | 1.6378 | 1.6356 | 1.6330 | 1.6302 | 1.6269 | 1.6232 | 1.6189 | 1.6137 | 1.6076 | 1.6000 | 1.5907 |
DME [kg] | 1.6378 | 1.6360 | 1.6249 | 1.6176 | 1.6098 | 1.6012 | 1.5920 | 1.5818 | 1.5705 | 1.5581 | 1.5443 |
Ethanol st. [kg] | 1.4490 | 1.4382 | 1.4267 | 1.4143 | 1.4010 | 1.3867 | 1.3712 | 1.3544 | 1.3362 | 1.3162 | 1.2944 |
Methanol st. [kg] | 1.4490 | 1.4470 | 1.4448 | 1.4423 | 1.4394 | 1.4361 | 1.4323 | 1.4277 | 1.4223 | 1.4156 | 1.4073 |
DME st. [kg] | 1.4490 | 1.4435 | 1.4376 | 1.4312 | 1.4243 | 1.4167 | 1.4085 | 1.3995 | 1.3895 | 1.3785 | 1.3663 |
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Tucki, K.; Mruk, R.; Orynycz, O.; Wasiak, A.; Botwińska, K.; Gola, A. Simulation of the Operation of a Spark Ignition Engine Fueled with Various Biofuels and Its Contribution to Technology Management. Sustainability 2019, 11, 2799. https://doi.org/10.3390/su11102799
Tucki K, Mruk R, Orynycz O, Wasiak A, Botwińska K, Gola A. Simulation of the Operation of a Spark Ignition Engine Fueled with Various Biofuels and Its Contribution to Technology Management. Sustainability. 2019; 11(10):2799. https://doi.org/10.3390/su11102799
Chicago/Turabian StyleTucki, Karol, Remigiusz Mruk, Olga Orynycz, Andrzej Wasiak, Katarzyna Botwińska, and Arkadiusz Gola. 2019. "Simulation of the Operation of a Spark Ignition Engine Fueled with Various Biofuels and Its Contribution to Technology Management" Sustainability 11, no. 10: 2799. https://doi.org/10.3390/su11102799
APA StyleTucki, K., Mruk, R., Orynycz, O., Wasiak, A., Botwińska, K., & Gola, A. (2019). Simulation of the Operation of a Spark Ignition Engine Fueled with Various Biofuels and Its Contribution to Technology Management. Sustainability, 11(10), 2799. https://doi.org/10.3390/su11102799