Managing the Introduction of Circular Products: Evidence from the Beverage Industry
Abstract
:1. Introduction
2. Literature Review
3. Research Methodology: Multiple Cases Analysis
4. Results and Discussion
5. Conclusions
Author Contributions
Funding
Conflicts of Interest
References
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Principles | Managerial Practices |
---|---|
1. Energy efficiency and usage of renewable sources of energy |
|
2. Product and process optimisation for resource efficiency |
|
3. Product design for circularity |
|
4. Exploitation of waste as a resource |
|
Company A | |
Since 2002, Company A, is the Italian unit of a Danish group, which is one of the major players in the brewing industry. Today, Company A has a turnover of over €120 million and employs approximately 350 people. With over 1,300,000 hL of beer produced every year, Company A is the third major beer producer in the world. The firm’s portfolio has a wide geographical scope thanks to the high variety of controlled brands and the customers are divided into two categories: (i) large-scale distribution (GDO) and Special clients; (ii) Hotels, Restaurants, and Cafès (Ho.Re.Ca.).Company A believes in the CE approach both for economic and environmental reasons and, according to the literature suggestions, has developed a Circular Community, with several providers (cans, glass bottle coatings, glass packaging, shrink-wraps, paperboard multipacks, and polyethylene terephthalate (PET) kegs for draught beer). | |
Product A1 | Product A2 |
Product A1 is an innovative and eco-friendly pricking system, which is based on a single-use PET recyclable keg. It also uses a pioneering way of dispensing draught beer, connected to the existing beer lines, beer cooler and beer tap. The pricking procedure is as follows:
| Product A2 can be considered an excellent example of successfully rethinking beverage packaging. It is made entirely from natural materials (cellulose—wood fibres), hence with low carbon content, and is totally recoverable. Furthermore, even in cases when the bottle is not recycled and ends up in nature, it will decompose without harming the environment. The raw materials are basically trees, and the aim is to extract the fibres from forests managed in a proper way (i.e., trees are replanted at the same rate at which they are harvested). Product A2 is being developed by Company A and its Circular Community. The first prototype was presented in January 2015 by the Chairman of Company A’s foundation at the World Economic Forum and production started soon after. Company A decided to invest in this project for several reasons. On the one hand, as a matter of fact, reducing the environmental impact of its products is one of the pillars of its mission. On the other hand, Company A also wants to reduce the problem of “branded” waste that can damage its reputation. Despite the best efforts to recycle waste, plenty of them escape from the recycling system and much of them end up in the oceans, causing huge negative impacts on the environment and damaging the brand. |
Company B | |
Company B is one of the major players in the beverage industry of water and soft drinks. It was founded in 1996 and, today, Company B’s water, with its low mineral content, is esteemed and drunk worldwide and it generates a turnover of almost €280 million and a volume of sales of 1.3 billion of litres. Company B, after having strengthened its leadership in the mineral water market, decided to diversify its portfolio in 2012, entering into the soft drinks industry.Company B’s culture and its strategy are strongly oriented to the respect of both planet and people. These values are a direct consequence of a strong bond with nature and can be summarised with this statement: “Water is our origin. The origin of water is nature”. Sustainability, quality, technology, innovation and focus on the product are the key words of Company B. Company B has always been characterised by a sustainable mindset and it is strongly oriented to the protection and respect of the environment. Such behaviour can be seen at different levels. The plant has been built according to eco-friendly principles, using raw materials such as wood and stones and exploiting the heat produced by the plant for heating the offices. Outbound logistics is based on the railway system with trains departing every day from the plant. All the handling at the plant’s warehouse is managed by electric laser-guided robots to avoid pollution. New robot wrappers were introduced to reduce plastic use in the final packaging. Several other initiatives to reduce the environmental impact are under way. | |
Product B1 | |
The product that best represents the “new” circular approach of Company B is Product B1. Product B1 is a 100% biodegradable bottle that was launched in 2008. The product was a pioneer, being the first launched in the global mass market and, even today, it is still the only compostable bottle present in Italy. It was the first bottle in the world made entirely of BIO PLA, a special biopolymer that derives from natural sources without using petrol. Thanks to this inherent characteristic, the bottle respects the environment in all the steps of its life cycle. Indeed, it is produced from a natural and renewable source and it can be disposed in the organic waste since it is compostable in less than 80 days, according to the regulation EN13432. Consequently, Product B1 is 100% biodegradable and it can be used by consumers without leaving a trace in the environment. Company B has started in 2008 a revolution in the world of packaging that has not been yet surpassed nor even equalled. The breakthrough was the development of an eco-friendly package that protects the inherent water’s characteristics and, at the same time, respects the environment. In recent years, the direct competitors of the company are still strongly focused on plastic and are struggling to gradually reduce the quantity of plastic in each bottle. |
Products | Principle 1 Energy Efficiency and Usage of Renewable Sources of Energy | Principle 2 Product and Process Optimisation for Resource Efficiency | Principle 3 Product Design for Circularity | Principle 4 Exploitation of Waste as a Resource |
---|---|---|---|---|
Product A1 | Usage of PET kegs that have fewer emissions and energy consumption than the traditional supply cycle with steel kegs. | The product’s performances are continuously measured in order to improve them. Moreover, the product was designed with the inherent mentality of continuous improvement since it is developed to overcome the main shortcomings of steel keg. | The product was designed to underpin the circular design pillars of “reduce” in order to use less impactful packaging materials, and “recycle” to increase the recycled content of packaging materials. The interaction among the product’s components is studied to guarantee that those who decide to use the new system do not have to change the entire pricking system. Moreover, since the product can be recycled, the idea is that there are precise cascade processes defined. | Using PET as the principal raw material of kegs allows the deployment of more simple recycled techniques and therefore reduces the difficulties in waste management activities. |
Product A2 | To increase the energy efficiency of the production process, the thermoforming technique has been chosen. It consists of injecting and drying the fibre under high pressure. | The main challenges are how to deal with liquid content and the energy required for the bottle’s production. However, both product and process characteristics are optimised thanks to the collaboration with several stakeholders. | The product was presented by the company as the best example for the successful rethinking of beverage packaging. Indeed, with this product, beer packaging is totally revised. Given that the raw materials for this product are basically trees, if the bottle ends up in nature, it will decompose without harming the environment. In this way, the company has developed a natural cascade process for the product. | The product is designed with a biodegradable fail-safe mechanism. In this way, it is possible to find new life for waste thanks to the focus on biomaterials that are able to return to the source, not as waste but as a resource. |
Product B1 | The product leads to a 60% reduction of energy in the plant’s manufacturing process. | The main efforts of the company are dedicated to making the product economically sustainable—in particular, through the optimisation of the production process and thanks to an effective communication and marketing strategy. | The product was developed according to the circular design principle. Indeed, it is obtained from a natural and renewable source and it can be disposed in the organic waste since it is compostable. The company developed a product with a natural cascade process. Indeed, it comes from a natural and renewable source; it returns to the environment without leaving a trace in less than three months and it does not contain petroleum or its by-products. | The product is designed with a biodegradable fail-safe mechanism. In this way, it is possible to find new life for waste thanks to the focus on biomaterials that are able to return to the source, not as waste but as a resource. |
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Urbinati, A.; Chiaroni, D.; Toletti, G. Managing the Introduction of Circular Products: Evidence from the Beverage Industry. Sustainability 2019, 11, 3650. https://doi.org/10.3390/su11133650
Urbinati A, Chiaroni D, Toletti G. Managing the Introduction of Circular Products: Evidence from the Beverage Industry. Sustainability. 2019; 11(13):3650. https://doi.org/10.3390/su11133650
Chicago/Turabian StyleUrbinati, Andrea, Davide Chiaroni, and Giovanni Toletti. 2019. "Managing the Introduction of Circular Products: Evidence from the Beverage Industry" Sustainability 11, no. 13: 3650. https://doi.org/10.3390/su11133650