Gob-Side Entry Retaining Involving Bag Filling Material for Support Wall Construction
Abstract
:1. Introduction
2. Gob-Side Entry Support Resistance Calculation
3. Gob-Side Entry Retaining Mining Technology with Bag Filling Material for Wall Construction
3.1. Bag Preparation
3.1.1. Raw Materials
- Cement—It is the most important material for gob-side entry retaining. It hydrates immediately on encountering water and initially forms a plastic paste, with the paste gradually losing its plasticity. The cement paste then hardens, thereby forming , and the strength increases until it attains a desired condensate value.
- Putty powder—It is mainly a binder that enables aggregation and firm bonding of concrete particles. It also prevents hollowing, micro expansion, and cracking when the filling material encounters water. It is characterized by small and cohesive particles.
- Sand—This contains mainly SiO2, representing an inert material of high strength and good durability. It is a good low-cost fine aggregate that acts as “bone”, and improves the overall strength of the mixed material.
- Fly ash—It comprises particles with sizes of 1–100 μm from coal combustion. Its characteristics involve specific corrosion resistance and high early strength. In the mixed material used for gob-side entry retaining, it helps to increase the workability and overall strength of the mixed material.
- Additive—The accelerator is a high efficiency additive commonly used in coal mine enterprises. It is an admixture that increases the initial speed of the reaction between cement and water, and promotes the quick setting and hardening of the concrete.
3.1.2. Material Ratio and Bag Preparation
3.1.3. Mechanical Properties of the Materials
3.2. Wall Construction
4. Numerical Simulation and Field Monitoring
4.1. Numerical Simulation
4.1.1. Displacement along the Two Sides of the Roadway
4.1.2. Vertical Displacement
4.1.3. Stress Conditions at the Roof and Floor of the Support Body
4.2. Field Monitoring
4.2.1. Single Hydraulic Prop Monitoring Analysis
4.2.2. Roof Separation Observation Results Analysis
4.2.3. Bolt Stress Monitoring Analysis
4.2.4. Analysis of Deformation on the Roadway Sides and Near the Roof and Floor
5. Conclusions
- (1)
- In coal mine gob-side entry-retaining practice, improving the production rate is a longstanding crucial issue requiring continuous and further attention from engineers and researchers. Based on this consideration, a new gob-side entry retaining approach including mixing materials, bagging and sealing, underground transportation, and staggered construction was proposed in this study.
- (2)
- Test results showed that the uniaxial compressive strengths of the specimens comprising cement, putty powder, fly ash, sand, and accelerator prepared using a defined proportion and cured for 3, 7, and 28 days (12.91 MPa, 18.82 MPa, and 26.84 MPa, respectively) were all greater than the support wall resistance (4 MPa).
- (3)
- Using the 8101 working face as the background, the efficacy of the proposed method involving the use of bag filling material for wall construction was verified. Compared with the concrete grouted wall and paste filling methods, the gob-side entry retaining involving bag filling material for wall construction is a relatively simple technology characterized by rapid roadway formation.
- (4)
- The stress and deformation law simulated via numerical methods and monitored during field tests are basically consistent. The peak of stress and deformation obtained by field tests are slightly smaller than those obtained by numerical simulation. The monitoring results show that the deformation of roadway is small, which can meet the production demand of coal mine.
Author Contributions
Funding
Conflicts of Interest
References
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Parameters | σ/MPa | k | α/° | σy/MPa |
---|---|---|---|---|
Value | 6 | 2.0 | 3 | 4.15 |
Name | Bulk Density/kN/m3 | Shear Modulus/GPa | Bulk Modulus/GPa | Cohesion/MPa | Tensile Strength/MPa | Internal Friction Angle/° | |
---|---|---|---|---|---|---|---|
Roof | Siltstone | 27.1 | 0.35 | 0.77 | 7.8 | 9.3 | 32 |
Sandy mudstone | 25.6 | 0.24 | 0.45 | 3.6 | 2.4 | 25 | |
Medium sandstone | 26.2 | 0.29 | 0.49 | 5.2 | 5.1 | 28 | |
Sandy mudstone | 25.3 | 0.24 | 0.45 | 3.6 | 2.4 | 25 | |
Coal | Coal | 13.1 | 0.13 | 0.41 | 2.5 | 1.1 | 17 |
Floor | Sandy mudstone | 25.3 | 0.24 | 0.45 | 3.6 | 2.4 | 25 |
Medium sandstone | 26.2 | 0.29 | 0.49 | 5.2 | 5.1 | 28 | |
Filling body | 25.0 | 0.95 | 0.71 | 4.4 | 3.5 | 50 |
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Du, Z.; Chen, S.; Ma, J.; Guo, Z.; Yin, D. Gob-Side Entry Retaining Involving Bag Filling Material for Support Wall Construction. Sustainability 2020, 12, 6353. https://doi.org/10.3390/su12166353
Du Z, Chen S, Ma J, Guo Z, Yin D. Gob-Side Entry Retaining Involving Bag Filling Material for Support Wall Construction. Sustainability. 2020; 12(16):6353. https://doi.org/10.3390/su12166353
Chicago/Turabian StyleDu, Zhaowen, Shaojie Chen, Junbiao Ma, Zhongping Guo, and Dawei Yin. 2020. "Gob-Side Entry Retaining Involving Bag Filling Material for Support Wall Construction" Sustainability 12, no. 16: 6353. https://doi.org/10.3390/su12166353
APA StyleDu, Z., Chen, S., Ma, J., Guo, Z., & Yin, D. (2020). Gob-Side Entry Retaining Involving Bag Filling Material for Support Wall Construction. Sustainability, 12(16), 6353. https://doi.org/10.3390/su12166353