1. Introduction
Pipelines are important lifeline elements as they transport oil, gas, water, petrol, and other such fluids long distances. They are usually buried in soil because of safety, environmental, and economic reasons. Depending on their material compositions, buried pipelines are generally divided into two types; one is made of steel or its composite alloys and are known as buried continuous pipelines (BCPs). Others are commonly made of concrete and are classified as segmented pipelines [
1]. BCPs are considered as the financial backbones of a nation, and any threat to their operation can trigger losses of billions of dollars [
2]. In the past, various factors have been discussed independently that can influence the sustainability of BCPs.
Among those factors, corrosion decides the life cycle of BCPs [
3,
4,
5,
6,
7,
8] due to the degradation of steel material that ends up with failure [
9,
10,
11]. This is an important parameter in terms of economical maintenance and necessitates the continuous inspection and replacement of BCPs. Another parameter that affects the structural stability of BCPs is temperature difference due to climate change [
12,
13,
14]. The temperature variation between a pipe’s internal and external surfaces has more impact on its sustainability than the external environmental changes [
15]. Further, external surface load such as traffic, heavy equipment, and superstructure built on the BCPs also impact its integrity [
16,
17,
18,
19,
20,
21,
22,
23,
24,
25]. Likewise, flood [
26,
27,
28,
29,
30,
31,
32,
33,
34], blasting [
35,
36,
37] and earthquakes [
38,
39,
40,
41,
42,
43,
44] also affect the safe operations of BCPs.
It has been noticed that many articles related to the discussed topic are available; however, the topic is still confused, unclear, and has conflicts. Despite these studies, there is still space for a comprehensive review report to be performed in this domain. The current research manages, classifies, and fills the gap in this sphere. Six primary factors (corrosion, earthquake, flood, external loads, temperature variation, and blasting) are identified and are discussed in detail.
The steps involved in the current study have been shown in the form of a flow chart in
Figure 1. In the first stage, a problem statement has been identified. After that, the screening of various factors that can influence the problem statement has been carried out and the results are classified into three groups; primary, secondary, and tertiary factors. Primary factors are chosen for environmental analysis. Further, a comprehensive technical review on primary factors has been done to investigate and determine their aspects, impacts, mitigation, and inspection techniques. In the last stage, review based assessment has been presented and the scientific contributions of this study have been clarified. This review article not only presents a summary of relevant streams of thoughts but also includes new perceptions on advancements in this area. It is believed that the current review article is a good source for future research.
2. Screening of Various Factors
There are various factors that can affect the safe operation of BCPs. Many researchers have contributed in this realm and have explained the aspects and impacts of these factors. In the current study, five steps (selection, screening, eligibility, and included) have been made to decide and classify these factors. In the selection stage, several published articles based on specific keywords have been collected from diverse databases. Then, the screening of these factors has been made after abstract reading. An eligibility analysis is performed to check the aspects and impacts of the selected factors. Afterward, a decision (Included) is finalized to classify the factor as primary, secondary, or tertiary.
Factors based on high potential damage to BCPs are classified as primary factors. In the current study, six factors such as corrosion, temperature variations, external surface loads, flood, blasting, and earthquake have been considered in this category. Likewise, the factors that may influence the sustainability of BCPs are grouped as secondary factors. There can be excavation damage, incorrect installation, pipe manufacturing errors, high pressure, and exposure to direct sun rays. Further, factors that happen rarely and may have a minor influence on the sustainability of BCPs are termed as tertiary factors. These factors can be falling hail, acid rain, tree roots, or birds perching on pipes and scratching their coating of surface paint with their talons. The process of screening is shown in
Figure 2.
3. Environmental Analysis
In the primary factors, corrosion determines the life cycle of BCPs due to the deterioration of steel material that ends up with collapse [
3]. It is an essential factor in terms of cost-effective maintenance and needs constant examination. Likewise, temperature differences due to climate difference can also disturb the structural stability of BCPs [
14]. The temperature variation between the interior and exterior surfaces of the pipe has more influence on its sustainability than the outside environmental changes [
15]. Further, external surface loads such as traffic, heavy equipment, and superstructure constructed on the BCPs also impact its integrity. Similarly, human actions, i.e., blasting, and natural forces such as floods and earthquakes can also affect their safe operation.
In the current study, an environmental analysis is performed to analyze various parameters that can impact the sustainability of BCPs. Firstly, it can be noticed that socio-cultural aspects are one of the main parameters for environmental analysis. Pipelines are labeled as the lifelines of a society. Any interruption to their operation can affect the supply of potable water, cutoff natural gas, and liquefied petroleum gas (LPG), or could cause a petroleum crisis. Therefore, regular seminars and workshops should be arranged for the promotion of awareness in societies about the importance and safety of these pipelines.
Another important parameter for environmental analysis is economy. Any damage to BCPs can trigger a significant threat to the economy of a nation.
Figure 3 shows the total cost spent on the stability of pipelines in the USA between 1999 and 2018, as reported by Pipeline and Hazardous Materials Safety Administration (PHMSA) [
2]. Therefore, to support the safety of BCPs, there should be financial support for the rehabilitation and maintenance of these utilities.
Likewise, political influence is also an important parameter for the environmental analysis. There are several aspects, such as international sanctions, a country’s poor design standards, election campaign manifestos, flexibility in bidding the project, and financial breakdown, that can influence the integrity of BCPs. There should be rigid amendments in the law to secure these pipelines carefully from political influences.
A clean environment means safe health. However, it is observed that leakage of material from wastewater pipelines pollute the environment and spread diseases. There is also an increase in global warming due to intermittent leakage of gases from the buried pipes. Also, the leakage in offshore pipes can cause the death of sea animals. There should be proper risk assessments, inspections tools, emergency controls, institutional objectives, and warning policies.
Today, technology has contributed well to analyze the factors, their causes, and damages, and can provide innovative solutions for their mitigations and inspections. This issue is addressed in detail in the next section.
Figure 4. presents the environmental analysis, its impacts and aspects on sustainability of buried pipelines.
4. Analysis of Primary Factors in Technical Perspectives
In this section, the technical perspectives of six primary factors have been discussed. Review based study has been performed to analyze the causes, damages, and mitigation techniques. Further, advancements in inspection techniques have also been observed.
4.1. Corrosion
BCPs are essential components of our infrastructure system, but these facilities are continuously facing threat due to electrochemical deterioration known as corrosion. In
Table 1, six common types of corrosion, their causes, damages, and advances in mitigation techniques have been listed. Surface metal loss, pitting, cavitation, and stray current corrosions have been detected in all types of BCPs. However, cavitation, erosion, and microbiologically induced corrosions are observed only in iron made water pipes.
Corrosion is like a cancer for BCPs as it slowly deteriorates the internal and external surfaces. Once it happens, it causes flaws inside the pipe coating that result in the leakage of materials. In
Figure 5, four types of corrosion have been displayed.
Figure 5a shows the external surface corrosion that usually happens due to the damage of external surface and can be handled by using cathodic protection technique or by the application of new coatings/painting on the external surface.
Figure 5b presents the damage of pipes due to stray current. Direct stray currents from electric trains, electric towers, or electric motors accumulate on buried pipes and induce pit holes on their surface.
Figure 5c shows the pitting corrosion that usually happens on passive metals or their composite alloys. This is usually caused by damage to the external thin layer, also known as the oxide film, and generates pits on the damaged surface. Erosion corrosion happens in buried water pipes and is shown in
Figure 5d. Significant factors influencing erosion corrosion are chemical alignment of the pressure periphery, pH amount, heat and oxygen quantity, and instability in fluid flow.
In recent years, composite sectors have introduced innovative materials to protect the buried pipelines from corrosion. In the study carried out by Sahar and Mohammad [
9], epoxy-based resin was found to be more resistant to corrosion-based damage for buried pipelines than unsaturated polyester resins. In the past research, various inspection techniques have been described to overcome this damaging factor.
Table 2 summarizes the literature studies carried out on inspection methods and their advantages and limitations in corrosion assessment.
In
Table 2, it is noticed that both classical and advanced methods are available for corrosion inspection. However, the complication of corrosion procedure is arbitrary in nature and has made estimating corrosion complex. Due to the extensive length of buried pipeline systems, corrosion of BCPs cannot be avoided; however, it can be identified, evaluated, examined, and handled.
4.2. Temperature Changes
One of the physical factors that can influence the operation of BCPs is the temperature. Seasonal changes, generally in cold weathers, increase pipeline failures. In addition, temperature differences (TD) inside the BCP and its surrounding soil can cause contraction or expansion that leads to failure. There are novel methods available to detect changes of fluid rate in BCPs due to TD. In the literature studies, two types of failure due to temperature changes have been summarized in
Table 3.
The inspection techniques used for the measurement of TD in BCPs are somewhat like corrosion. It is observed that most of the devices used for corrosion measurement can also detect TD in BCPs. Some common techniques, with their advantages and limitations, are given in
Table 4.
It is recognized that failures to buried pipes due to temperature variations has attracted less attention in past. Only a few studies related to water mains are available. So, there is still space for experimental and numerical studies to be carried out on BCPs in this realm. This factor is more critical for regions with extreme weather conditions. Frost load or swelling soil phenomena can cause circular or circumferential breaks in BCPs. Moreover, frozen water inside the buried pipes can cause hoop stress failure.
4.3. External Surface Loads
External surface loads such as dead and live loads are very important in the design procedure for buried pipelines. Dead load may be due to self-building weight, heavy machinery, or soil resting on buried pipes. Similarly, live load can be due to moving objects such as trucks, trains, buses, or landing airplanes. Table. 5 presents previous studies carried out on the truck load effects on buried pipes.
In
Table 5, it is noticed that there have been advances in research related to live load (i.e. traffic load) effects on BCPs. However, minor attention has been paid on the failure of BCPs due to dead load. There are various advanced protection methods available to protect the buried pipes from external surface loads. Some of these practices are described in
Table 6.
Results of experimental work done by Mohammed Yousif Fattah et al. [
24] show that soil settlement is reduced by between 29% and 43% by using geocell reinforcement above buried pipes. Similarly, the latest research carried out by Xiongyao Xie et al. [
21] also shows the reduction in soil settlement and soil pressure using roof box jacking techniques. Further, the results of Shibu et al. [
25] show a 34% reduction in strain by using expanded polystyrene (EPS) geofoam over buried pipes. To conclude, pipeline safety from external surface loads is still in progress. In recent years, research related to live traffic loads, such as truck loads, has attracted more attention than the dead loads of superstructures or heavy machinery. Available methods are used to decrease the surface loads that are transferred to the soil. There is still a gap in inspection techniques that needs to be developed to measure the intensity of dead or live load arriving on the surface of BCPs. In the future, there could be comprehensive research carried out to define the limit for critical surface loads based on pipeline parameters, soil conditions, and soil-pipe interaction.
4.4. Floods
Heavy water pressure due to flooding can cause failure of BCPs. There are different types of flooding factors such as river scouring (RS), vortex induced vibration (VIV), and heavy object transportation, that can impact the stability of buried pipes.
Table 7 summarizes the two types of flooding, their causes, damages, and mitigation techniques.
The sustainability of BCPs requires proper and regular inspection for safe operation. From the literature studies, various inspection techniques used for flooding control are summarized in
Table 8. The advantages and limitations of these techniques have been explained. Both classical and modern instruments are used for flood monitoring.
From
Table 8, it is observed that the output readings from classical instruments like acoustic emissions can be interrupted on irregular surface applications. Ground penetrating radar (GPR) and electrical field signature can provide moderate results with their continuous attachment to the observation units. Magnetic flux leakage is widely used for metal loss due to corrosion detection. The radiography method requires high care due to radio wave emission that can be harmful to human and sea animals. Nowadays, the Japanese geophone and fiber optics provide solutions for precise measurements, but their installation costs are too high.
It is noted that the failure of BCPs due to VIV loading has been comprehensively discussed in the literature. Few damage incidents due to flooding have been reported during past events. Various inspection techniques have been developed that manage the flooding action that triggers damage to BCPs.
4.5. Blasting
Blasting is also considered as one of the peril factors for BCPs. In the past, various experimental and numerical workings have been performed related to blasting effects on structural components such as beams and plates. However, little attention has been given to the blasting effects on BCPs. Blasting near the passage of lifelines can cause deformation in buried pipelines. Dowding’s formula is commonly used to evaluate the impact of blast waves on BCPs [
35]. This formula is derived for the plane wave with constant amplitude and is given in Equation (1) as;
J values of more than 10 mean that BCPs are flexible in nature and bend with the ground. Similarly, for smaller
J values, the strain accumulated in the BCPs will be less than the adjoining soil. For a specific charge exploded in soil at the vicinity of an underground pipe, Esparza et al. [
36] established Equation (2) to assess the stresses generated on a pipe;
Moreover, it is difficult to monitor the blasting effects on BCPs in the field. However, specific criteria have been developed by various researchers for safe design and regular monitoring of BCPs. Dongwang Zhong et al. [
37] presented a flow chart for safe design and regular health monitoring. They suggested that the ground peak particle velocity parameter should be considered for on-site health monitoring of BCPs due to easy procedure and consistent examination. Further, they intend to use piezoceramic patch transducers (PPTs) for health monitoring of BCPs in their future research. The concept behind the application of PPTs is due to their benefits of maximum bandwidth, twin sensing and actuation capability, and comfort of attachment to the face of BCPs.
If blasting consequences are not counted for important structural components, a preliminary blasting disaster can simply trigger further growth of damage. There is space available for health and monitoring methods to be developed for this domain. For future work, parametric studies with supplementary drag pressure effects and blast intervals could be considered. Blast proof materials for BCPs could also be introduced.
4.6. Earthquake
In recent years, BCPs have been severely damaged due to earthquakes. After reviewing different reports, research publications, technical notes, and design standards, it has been observed that damages to BCPs due to earthquakes have been classified into six categories, shown in
Figure 6.
The failure modes observed in previous major earthquakes by various researchers have been summarized in
Table 9.
From
Table 9, it can be observed that the most common failure mode observed in previous major earthquakes is local buckling failure followed by tensile fracture and beam buckling. Therefore, a proper design methodology should be employed to protect BCPs from these failure modes. Seismic health monitoring is considered as the essential procedure for regular inspection of existing pipelines. In the literature, several solutions are provided for health monitoring of BCPs, and the mostly used techniques include periodic sensing for short duration, real-time based sensing, and modern innovative solutions and are given in
Table 10.
From literature surveys, it is observed that the dominant failure mode in BCPs is the beam buckling failure. Investigations have been performed using numerical simulations rather than experimental work. Attempts should be focused on dynamic soil-pipe interaction experiments to build more consistent limit states, considering all essential factors in managing the main damage modes. There are three principal pipeline inspection techniques used in practice today: Periodic inspection, real time sensing, and modern innovative solutions. All of these methods demonstrate advantages and drawbacks from various perspectives; however, modern innovative solutions seem to be an additional smart choice in the long term. The current challenge is to effectively employ them in post-earthquake rehabilitation assessments.
5. Results and Discussion
Several factors have been discussed independently by many researchers in the past that can influence the sustainability of BCPs. Further, their aspects, impacts, mitigation, and inspection techniques have also been debated separately. Therefore, a review-based study was required to discuss all factors on one platform and to classify them based on their potential for damage.
This article is based on research contributions concerning screening, identification, environmental analysis, and technical based analysis, and is aimed at the evaluation of this research regarding the factors influencing the sustainability of BCPs.
Figure 7 shows the progress in mitigation and inspection tools regarding six primary factors. In the past, both modern and classical inspection techniques have been developed to preserve BCPs from corrosion and earthquake factors. Modern innovative solutions for earthquake and PIGs technology development for corrosion has placed them in the advanced stage. On the other hand, flood inspection techniques have been developed for the monitoring of flood level rather than for their application on BCPs. Inspection techniques for external surface loads were developed to reduce the external pressure on soil. Therefore, flood and external surface loads are considered as being in the developing stages. However, there is still space in the research for the monitoring of BCPs from the perspective of blasting and temperature variations.
The literature review performed in this research discovered that the majority of investigators are concerned with handling the problems of BCPs due to corrosion and earthquake factors. Studies regarding external surface load and flood are still in the progress stage. However, temperature variations and blast factors are in the premature phase and need broad inspection and research support.
6. Conclusions
In this review article, a five step methodology (problem statement, screening, environmental analysis, technical perspectives, and evaluation) has been adopted. Six primary factors have been identified based on the screening process. Further, an environmental analysis has been performed to analyze their impact on the sustainability of BCPs. Based on the analysis performed in the current review; (1) causes and damages of BCPs due to corrosion has been carefully handled and more effective approaches in the form of inspection techniques have been introduced; (2) temperature variation effect is rarely observed and only happens in regions with extreme weather changes. There is still space for contribution of research in this domain; (3) live loads (e.g., traffic load) have received more attention than dead loads (e.g., heavy buildings or machinery weight), therefore, attention is required for their safety from dead loads; (4) flooding effect is hardly discussed in the literature due to few cases being reported in this domain. Inspection techniques are developed only for flood control rather than for pipeline safety; (5) research on blast load is based on empirical equations and there is still space for advances in their health monitoring techniques; (6) the furthermost researched topic related to sustainability of BCPs is its safety from earthquakes. Advances in both seismic rehabilitation and inspection techniques have been observed in this sphere. This review article provides a platform to pipeline agencies, investigators, and standard organizations to carefully analyze the operational advances in the primary factors influencing the sustainability of BCPs.
Regarding factors influencing the sustainability of BCPs, most studies did not contemplate various consequences. Review studies could be carried out on segmented, polyethylene, and aluminum made buried pipes to compare their sustainability and durability with BCPs. Current research could also be extended by involving the effects of secondary and tertiary factors. There could be a comparison of discussed factors based on patent and web of science analysis to check the year wise quantity and quality of publications. There could be a hybrid inspection technique to measure and monitor all the factors at one time. Collaborative exercises among research societies and BCPs manufacturers should be adopted to accomplish significant progress.