1. Introduction
The past decades witnessed the increasingly acute contradiction between limited in-ground ore deposits and the demand for resources along with rapid urbanization [
1]. Such contradiction has been driving society to search for other supply sources of secondary materials, compounds, or elements from anthropogenic stocks, namely, through urban mining [
2]. These anthropogenic stocks include buildings, infrastructure, products, and other forms, among which end-of-life vehicles (ELVs) are one typical example of products containing plenty of resources available to be recycled [
3].
Since the market of automobiles in China became the largest in the world in 2009, its scale of both production and sales has remained the top for ten continuous years. According to the China Association of Automobile Manufacturers [
4] (2019), in 2018, the production and sales of vehicles in China were 27.81 million and 28.08 million vehicles, respectively, among which the production and sales of passenger cars are 23.53 million and 23.71 million, occupying a large share (over 80%) of the industry, with the rest of commercial vehicles such as buses and trucks (less than 20%). However, the rapid development of passenger vehicle ownership also leads to the concern of a boom in end-of-life (EoL) passenger vehicles. Li et al. [
5] (2019) investigated that the problem of recycling ELVs will become increasingly serious; a large number of scrapped vehicles flow into informal channels and black markets for resale, which results in significant environmental problems and safety hazards. Calling for the solution to the poor capacity and efficiency of recycling ELVs in China, as a premise, requires a basic understanding of the potential scale of them, as well as the potential benefits. Given the unclear potential of the recyclable EoL passenger vehicle population and a relatively high average recycling cost, it has become an urgent need for both vehicle recycling policymakers to have an overall understanding of the EoL passenger vehicle population, and for vehicle producers to note whether/how they can benefit from EoL vehicle recycling. The awareness of both recycling policymakers and vehicle producers may generate more incentives to promote resource recovery within the automobile industry, and further for a more sustainable development pathway of the whole industrial network.
Regarding the literature on the estimation of ELV generation, Button et al. [
6] (1993) and Kobo et al. [
7] (2003) estimated such generation of ELVs by dynamic models of the in-use stocks and the lifetime spans of vehicles. Azmi and Tokai [
8] (2017) demonstrated the necessity of estimating the population of ELVs in response to the changes in the vehicle ownership level. Pan and Li [
9] (2016) revealed the benefits based on the technology adopted by leading enterprises, which is used in calculating the gross income and reduction of energy consumption and greenhouse gas emissions. Hedayati and Subic [
10] (2011) proposed a decision-making support framework for the recovery of ELVs to provide an integrated sustainable treatment option. Frits M. Andersen et al. [
11] (2007) described a model for the projection of the number of ELVs and presented a baseline projection, which adopted Weibull distribution functions to estimate the lifetime of vintages of vehicles. Hu et al. [
12] (2013) further modeled the projected population of ELVs in China in 2015, 2017, and 2020, with the consideration of provincial diversities in China.
Regarding the literature on the local development of passenger vehicles in China, Qiao et al. [
13] (2019) focused on the economic and environmental benefits of electric vehicle recycling in China, based on the technology adopted by leading enterprises, the gross income and reduction of energy consumption, and greenhouse gas emissions are calculated to reveal the benefits. Flavius Ioan Rovinaru et al. [
14] (2019) investigated the ecological and environmental impacts of ELV dismantling/recycling activities in Romania. Besides, Idiano D’Adamo et al. [
15] (2020) presented some policy implications in terms of both the economic importance of the Likert scale and the relevance of synergy between the Circular Economy (CE) and technology.
Regarding the literature on recyclable resources from ELVs, Jody et al. [
16] (2006) divided the recoveries from ELVs into two categories including: i) rare metal and nonmetal elements with independently high economic values; ii) materials such as metal, plastics, and glasses, that may be blended again with virgin materials in the manufacturing process of vehicles. Xu et al. [
17] (2016) targeted 17 rare earth elements from ELVs, which are typical examples of the mentioned first category, as well as designed four scenarios in Japan to explore the potential recovery. Their results show that NiMH batteries and motors containing NdFeB magnets can be identified as target components and 2700 (± 500) tons of rare earth elements can be recovered in 2030. This paper mainly focuses on the second category to provide an overall view of more resource forms. However, the estimation of recyclable resources from ELVs considering long-term economic factors has not been thoroughly discussed. Instead of discussing the policies directly influencing the resource recycling from ELVs, such as subsidies on legal ELV recycling, adjusting qualification standard of automobile dismantling, and the like, this paper focused on the trend of passenger vehicle retirement in response to the long-term economic factors (income growth and market demand saturation), which lays the foundation for further analysis of short-term policy changes. Li and Fujikawa [
18] conducted an empirical analysis to estimate the potential of recyclable resources from EoL passenger vehicles. The estimated EoL passenger vehicles will reach 21.8 million, leading to the potential of 74.1 million tons of recyclable resources by 2020. This paper is an upgraded work of this previous work, with a focus on passenger vehicles (conventional fuel passenger vehicles and new energy passenger vehicles), the extended data to 2030, and additional estimation of the economic values of recyclable resources from EoL passenger vehicles.
In this paper, Weibull distribution functions are adopted as the tool to reveal the distribution pattern of lifetime spans for durable goods, namely the passenger vehicles. Based on such distribution, together with the estimation of new vehicle demands in the future, the generation of EoL passenger vehicles in China from 2020 to 2030 can be estimated. We further quantified the recyclable resources from EoL passenger vehicles and their economic value in order to provide important references for the potential supply of secondary resources through urban mining, as well as to reveal the possible incentives to vehicle producers to participate in the promotion of ELV recycling. One scenario is designed considering the light-weighting technology. Such analysis reveals how the potential of recyclable resources from EoL passenger vehicles may benefit from possible changes in recycling policy or production technology in the long run.
3. Results and Discussion
3.1. Demand for New Passenger Vehicles
The demand for passenger vehicles before 2030 is formulated as
where the variable
x ranges from 1 to 34, representing the years 1997 to 2030, the
R-square shows that the goodness-of-fit can be acceptable.
The total demand for new passenger vehicles from 2020 to 2030 is shown in
Figure 3.
According to our estimation, a stable increase in the demand for passenger vehicles can be observed from 2020 to 2030, with a growth of 1.63 times in total. The demand for passenger vehicles will grow to 55.55 million in 2030. Considering that the rapid development of the automobile industry in China started late compared to other developed countries, room will still remain for China’s passenger vehicle ownership rate to reach a saturation level. The steady growing vehicle demand may also ensure the large potential of vehicle recycling.
3.2. Generation of the End-Of-Life Passenger Vehicles
The parameters describing the shape of the survival rate of passenger vehicles (the scale parameter,
, and the shape parameter,
m) in this paper are
. The survival rate and retirement rate of passenger vehicles in China are shown in
Figure 4. The axis of vehicle ages is plotted from 0 to a maximum of 30, which is the compulsory retirement age of vehicles in China.
The results show that for the vehicles with the same vehicle age, few of them retired in the first 8 years; the retirement rate reached a higher level from year 9 to year 16 and peaked at year 13, with an annual retirement rate of 8.09% and surviving rate of 49.53%; the surviving rate reached approximately 0% at year 25. The results of the survival rate and retirement rate reflected the current situation and development pattern of China, in terms of the preference of vehicles and ongoing ELV policies. In 1986, a compulsory retirement standard was implemented in China and officially announced as the “Automobile scrapping standard” in 1997. According to the standard, the mandatory scrapping standard of passenger vehicles is 10 years (or a service distance over 100 thousand kilometers). With the rapid development of the automobile industry in China, the restriction was extended to 15 years in 2000. In the latest “standard for compulsory scrapping of motor vehicles” announced in 2013, the mandatory retiring age of small- and medium-size non-operating passenger vehicles was canceled (instead, the service distance limitation is set at 600,000 kilometers). If the passenger vehicles traveled an average of 20,000 kilometers per year, the service time can be 25–30 years.
The total number of EoL passenger vehicles (
) from 2020 to 2030 estimated by this paper is shown in
Figure 5.
In 2030, the total EoL passenger vehicles will be 26.3 million, almost 3.3 times the number in 2020, with an annual growth rate from 2020 to 2030 over 13%. It indicates that a rapid increase in the population of EoL passenger vehicles can be expected in the next 10 years. It is better for vehicle producers to shift to a manufacturing mode considering the large potential of recycling EoL passenger vehicles. However, the current level of recycling is relatively low, as shown in
Figure 6.
If comparing the total vehicles actually recycled from 2011 to 2016 (yellow in
Figure 7) with the recyclable EoL passenger vehicles estimated by this paper (orange in
Figure 7), the former one, containing both EoL passenger and commercial vehicles, is still smaller than our estimation. Moreover, if comparing the total vehicles actually recycled from 2011 to 2016 (yellow in
Figure 7) with the total recyclable EoL vehicles estimated by our previous study, (Li and Fujikawa [
18] 2017, grey in
Figure 7), the EoL passenger vehicles actually recycled have been only occupying an average of 17% of the recyclable EoL vehicles we estimated. Both comparisons lead to the conclusion that the current recycling efficiency of passenger vehicles in China should be improved. Except for the regulation and enforcement of recycling policies and standards, one of the main reasons for the low recycling efficiency lies in the high recycling costs (mainly the costs of recycling ELVs, instead of the costs of resource recovery from ELVs) due to the small scale of retired vehicles available for recycling. An expansion of the scale of EoL passenger vehicles can reduce the average recycling costs [
31]. Together with the improvement of ELV dismantling technologies, vehicle producers are able to benefit more from participating in recycling promotion, and therefore obtain more incentives to perform their extended recycling responsibility. The detailed benefits, namely the recyclable resources from EoL passenger vehicles and their economic value, will be shown in
Section 3.3.
3.3. Recyclable Resources from End-Of-Life Passenger Vehicles and Their Economic Values
The total recyclable resources from EoL passenger vehicles (
) from 2020 to 2030 estimated by this paper are shown in
Figure 7, assuming that all EoL passenger vehicles are legally registered as scrapped and completely recycled.
According to our results, in 2030, steel will still be the largest category of resources that can be recycled from EoL passenger vehicles, reaching 22.2 million tons under the BAU scenario. The rest will include 2.8 million tons of nonferrous metals, 4.6 million tons of plastics, and 1.6 million tons of rubber. Under the LW scenario, recyclable plastics from EoL passenger vehicles will largely increase to 6.2 million tons, 1.3 times of which are under the BAU scenario. A slight increase can also be observed in the total amount of recyclable rubber. From 2020 to 2030, along with the growth in the population of EoL passenger vehicles, the recyclable resources in each category will also increase. Moreover, since the technology of dismantling ELVs may improve in the near future and the cost of recycling resources will decrease, it can be expected that, with the same potential population of EoL passenger vehicles, the theoretical level of total recyclable resources may remain at a similar level in weight, but leading to a quite different total economic value.
The economic value for each category of recyclable resources from EoL passenger vehicles (
) in 2020, 2025, and 2030 under both the BAU and LW scenarios are shown in
Table 2. Assuming that all EoL passenger vehicles are legally registered as scrapped and completely recycled, the theoretical economic value of all recyclable resources will reach 101.3 billion yuan in 2030, which is an average of approximately 2.4 thousand yuan for each EoL passenger vehicle. If all recyclable resources are used to produce new vehicles to meet the market demand in the same year, the economic value will be approximately 1.3 thousand yuan for each new vehicle under the BAU scenario (1.2 thousand yuan/new vehicle under the LW scenario), which is considerable compared to the average production cost of one passenger vehicle (46.4 thousand yuan, Deloitte 2018).
Under the lightweight trend scenario, the potential of plastic and rubber recycling of ELVs can be expected to overweight the potential of metal recycling, especially steel recycling in the long run. Such a difference indicates that the improvement of the recycling technology and efficiencies should consider the changes in the population of recyclable resources. A larger economic incentive can be expected as more recyclable copper will be found in ELVs, especially new energy passenger vehicles. At the same time, better recycling and reuse technologies of plastics and rubbers are important for ELV dismantling companies, as the weight share of heavy components like steel will be shrinking.
3.4. Discussion
The rapid increase shown in the result of the EoL passenger vehicle population in the next 10 years ensures the potential of all recyclable resources. It is time for vehicle producers to shift to a manufacturing mode considering such large potential of ELV recycling. One typical example of such manufacturing mode is extending the production chain of automobiles to involve the recycling of EoL passenger vehicles as the responsibility of vehicle producers.
Moreover, the current understanding of ELV resource recovery only focuses on metal materials, especially steel (the dominant component in a passenger vehicle) and rare metal materials (high unit price). Our results suggest that, in the context of a light-weighting trend, ELV resource recovery in the future calls for improvement in the recycling and reuse technologies of plastics and rubbers. If recyclable plastics are sorted with a more detailed standard and processed with the same category, the economic value of recyclable plastics may increase. This is also suggested in Zhang and Chen [
33] (2014), that the plastic parts are dismantled by workers before the ELVs turn into shreds, which makes scrap automotive plastics easier and cheaper to recycle in China. Sandra Belboom et al. [
34] (2016) modeled the three steps of ELV recycling routes based on the industrial data. Regarding the increasing EoL new energy vehicles, Katja Tasala Gradin et al. [
35] (2013) suggested focusing on the value of materials such as rare earth elements and copper. By doing so, vehicle producers, together with dismantling plants, are able to benefit more from participating in recycling promotion, and therefore obtain more incentives to perform their extended recycling responsibilities.
Regarding the limitations of this paper, a more accurate estimation of new passenger vehicle demands can be reached if the price of passenger vehicles and income level are taken into consideration. In the policy dimension, as the updating policies and standard directly related to the ELV recycling (such as the compulsory automobile retirement, the ban of fuel vehicle sales after 2030, the qualification standard of automobile dismantling, likewise) have not been officially announced, we did not model the impact of policies on the recycling efficiency (namely, how well the EoL passenger vehicles are recycled legally and traceable). The scenarios considering such policies will be discussed in our next work. In the technology dimension, we considered the lighter-weight trend of passenger vehicles, but the impacts of the automobile dismantling technology are not included.
The recycling of end-of-life passenger vehicles does not have high involvement in imported end-of-life goods. Especially in China, both the export and import of end-of-life goods are highly regulated, with only some exceptional pilot projects (i.e., a pilot zone of recycling operation of imported end-of-life vehicles in Zhangjiagang, Jiangsu, China, in 2005) covering a small scale of imported end-of-life vehicles. Therefore, the imported end-of-life vehicles are not considered to estimate the total amount of resources from end-of-life vehicles in China. UN Contrade [
36] (2018) investigated that China has been the largest import country of plastic scraps to meet the increasing demand for plastic raw materials. The China Plastics Processing Industry Association [
37] (2017) revealed that the imported plastic scraps occupied approximately 28% of the total domestic plastic scrap supply, which was a large shock to the plastic supply in China. However, the ban can be regarded as a chance to improve the domestic market of plastic scrap recycling in the long run. According to the results of this paper, under the LW scenario, the total recyclable plastics from domestic EoL passenger vehicles may reach 6.2 million tons in 2030. If these plastic scraps can be recycled efficiently, the negative impact of the scrap import ban may be improved to some extent.
4. Conclusions
In this paper, the demand for new passenger vehicles in China in the next ten years was estimated. Based on the results, the total number of end-of-life passenger vehicles was estimated by adopting Weibull distributions. The recyclable resources from end-of-life passenger vehicles and their economic values were further revealed.
The results show that more than 19.1 million tons of recyclable steel and 6.2 million tons of plastics can be recycled in 2030. It is better for vehicle producers to shift to a manufacturing mode considering the large potential of recycling end-of-life passenger vehicles. An introduction of recycling policy instruments leading by vehicle producers, such as the deposits to vehicle producers for recycling the end-of-life vehicle (an implementation of extended producer responsibility), may reduce the government expenditure on promoting legal vehicle recycling and, at the same time, provide additional incentives (the theoretical value of recyclable resources can reach approximately 1.3 thousand yuan for each new vehicle being produced) to vehicle producers to reduce their production costs. Such an instrument provides the solution to a more sustainable development pathway in the context of the rising potential of urban mining.