Analysis of the Technological Evolution of Materials Requirements Included in Reactor Pressure Vessel Manufacturing Codes
Abstract
:1. Introduction
- Corrosion of materials and corrosion erosion, stress corrosion and corrosion-fatigue combined processes;
- Embrittlement by irradiation of the steels of the vessel.
2. Methodology
- Stage 1. Review of the first steps in nuclear technology development and the materials technology evolution: main milestones of the nuclear era (Section 2.1.1) and review of contemporary data and theory regarding RPV steel embrittlement for a suitable materials selection (Section 2.1.2).
- Stage 2. Radiation damage: review of the ASTM Special Publications dedicated to radiation effects on metals.
- Stage 3. Analysis of the evolution of chemical composition restrictions in historical materials used in the RPV construction.
- Stage 4. Application of U.S. NRC R.G. 1.99 to estimate ductile-to-brittle transition temperature (ΔRTDBT) for both historical and contemporary materials to analyze the effect of the requirements’ evolution.
2.1. Stage 1.—Review of the First Steps in Nuclear Technology Development and Materials Technology Evolution
2.1.1. Main Milestones of the Nuclear Era
2.1.2. Review of the State of the Art of the RPVs Steel Embrittlement for Suitable Materials Selection
History of Irradiation Embrittlement Understanding. Identifying the Role of Different Parameters Since the Earliest Steps
Main Technological Characteristics Influencing Irradiation Embrittlement Characteristics
- Vanadium, V, increases the susceptibility of the material to neutron irradiation embrittlement [60] and decreases the weldability of the steel.
2.2. Stage 2.—Radiation Damage: Review of the ASTM SPECIAL Publications Dedicated to Radiation Effects on RPV Metals
3. Results
3.1. Stage 3.—Analysis of the Evolution of Chemical Composition Restrictions in Historical Materials Used in RPV Manufacturing
3.2. Stage 4.—Application of R.G. 1.99 to Estimate ΔRTDBT for the Historical and Recent Materials to Analyze the Effect of Requirements’ Evolution
4. Conclusions
- Steels with low levels of impurities are recommended for the current light water RPV steels and for the new-generation nuclear systems. However, it is recommended to review historical scientific advances related to the understanding of radiation embrittlement and the key factors involved in this phenomenon. This review allows one to analyze the evolution of the essential technological requirements and how they were integrated in the codes, standards and standardized specifications. Consequently, this is the rich technical heritage provided by the scientific research and the technical advancement that provides for safe and sustainable nuclear power generation now and in the future.
- According to NUREG and E-900-02 models, the ΔRTDBT is always lower than 40 °C (as established by KTA 3203 [55]) when the Cu wt.% is below 0.4% and the Ni wt.% is below 1.2%. This highlights that these theoretical models are less stringent than other experimental works that provide more stringent thresholds [51,52,53,54], according to information contained in Table 2. The nuclear industry is very conservative and, even nowadays, the model most consolidated and used is the U.S. NRC R.G. 1.99 Rev.2 because it is more stringent, meeting the requirements of several experimental works [51,52,53,54].
- The results obtained by applying the analysis based on the consolidated U.S: NRC R.G. 1.99 Rev.2 model allow for the definition of the best material options that correspond to some of the most widely used material specifications, such as WWER 15Kh2MFAA (used from the 1970s and 1980s; already in operation) ASME SA-533 Grade B Cl.1 (used in PWR 2nd–4th; already in operation), DIN 20MnMoNi55 and DIN 22NiMoCr37 (used in PWR 2nd–4th), as well as ASTM A-336 Grade F22V (current designs). This confirms a trend of improving the standards for improving nuclear safety.
- Finally, using a novel ductility–toughness ratio, the materials that exbibit the most balanced ductility–toughness ratio are: SA-508 Gr. 2, SA-533 Gr.B Cl.1, DIN 20NiMoCr37 and DIN 20MnMoNi55.
- Thus, in view of the results obtained, it can be concluded that the best options correspond to recently developed or well-established specifications used in the design of pressurized water reactors. These assessments endorse the fact that nuclear technology is in a state of continual development, with safety being its fundamental pillar.
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Chronology | Description | Type |
---|---|---|
1939 January | Otto Hahn and Fritz Strassman report in the journal Naturwissenschaften that they have bombarded and split the uranium atom into two or more lighter elements. | • |
1942 December | The first self-sustaining nuclear chain reaction occurs at the University of Chicago. | • |
1946 August | The Atomic Energy Act of 1946 creates the Atomic Energy Commission (AEC) to control nuclear energy development and explore peaceful uses of nuclear energy. | ◦ |
1951 December | In Arco, Idaho, Experimental Breeder Reactor I produces electric power, lighting four light bulbs. | • |
1953 March | Nautilus starts its nuclear power units for the first time. | • |
1953 December | President Eisenhower delivers his “Atoms for Peace” speech before the United Nations. | ◦ |
1954 August | President Eisenhower signs The Atomic Energy Act of 1954, the first major amendment of the original Act. | ◦ |
1955 January | The AEC announces the Power Demonstration Reactor Program. | ◦ |
1955 July | Arco, Idaho, population 1000, becomes the first town powered by a nuclear powerplant. | • |
1955 August | Geneva (Switzerland) hosts the first United Nations International Conference on the Peaceful Uses of Atomic Energy. | ◦ |
1957 July | The first power from a civilian nuclear unit is generated by the Sodium Reactor Experiment at Santa Susana, California. | • |
1957 October | The United Nations creates the International Atomic Energy Agency (IAEA) in Vienna, Austria, to promote the peaceful use of nuclear energy. | ◦ |
1957 December | The world’s first large-scale nuclear powerplant begins operation in Shippingport, Pennsylvania. The plant reaches full power three weeks later and supplies electricity to the Pittsburgh area. | • ◦ |
Early 1960s | Small nuclear power generators are first used in remote areas to power weather stations and to light buoys for sea navigation. | • |
1961 November | The U.S. Navy commissions the world’s largest ship, the U.S.S. Enterprise (nuclear-powered aircraft carrier with the ability to operate for up to 740,800 km without refueling). | • |
1965 April | The first nuclear reactor in space (SNAP-10A) is launched by the United States. | • |
1970 March | The United States, United Kingdom, Soviet Union and 45 other nations ratify the Treaty for Non-Proliferation of Nuclear Weapons. | ◦ |
1974 October | The Energy Reorganization Act of 1974 divides AEC functions in two new agencies: Energy Research and Development Administration (ERDA), to carry out research; and Nuclear Regulatory Commission (NRC), to regulate nuclear power. | ◦ |
1977 October | Department of Energy (DOE) begins operations. | ◦ |
1979 March | The worst accident in U.S. commercial reactor history occurs at the Three Mile Island nuclear power station near Harrisburg, Pennsylvania. The accident was caused by a loss of coolant from the reactor core due to a combination of mechanical malfunction and human error. | ◊ |
1980 March | DOE initiates the Three Mile Island accident research and development program to develop technology for disassembling and de-fueling the damaged reactor. The program continued for 10 years and made significant advances in developing new nuclear safety technology. | ◊ |
1986 April | Operator error causes two explosions at the Chernobyl No. 4 nuclear powerplant in the former Soviet Union. The reactor has an inadequate containment building, and large amounts of radiation escape. A plant of such design would not be licensed in the United States or Western Europe. | ◊ |
1989 April | The NRC proposes a plan for reactor design certification, early site permits, and combined construction and operating licenses. | • ◦ ◊ |
1990 March | DOE launches a joint initiative to improve operational safety practices at civilian nuclear powerplants in the former Soviet Union. | ◦ ◊ |
2000 December | The last of the reactors at the Chernobyl nuclear power plant are shut down. | ◊ |
Early 2004 | The first of the late third-generation units was ordered for Finland–a 1600 MWe European PWR (EPR). | • |
2011 March | Fukushima Daiichi nuclear power plant accident occurs after a severe earthquake off the coast of Japan. This caused the establishment of more stringent safety specifications for reactors around the world. | ◊ |
2020 July | ITER begins its assembly with the support of 35 countries. | • |
Chemical Element | Established Scientific Threshold (Maximum wt.%) |
---|---|
Cu | 0.10 |
P | 0.02 |
Ni | 1.00 |
Year | Ref. ASTM | Structural Materials | Testing Conditions | Highlighted Conclusions | |
---|---|---|---|---|---|
ϕ (n/cm2) | T (°C) | ||||
1957 | STP-208 [67] | ASTM A-212B | 1.0·1019 1.0·1020 | 60 93 | Δ (UTSI − UTSN-I) = 30.5%, Δ (YpI − YpN-I) = 7.7% Δ (UTSI − UTSN-I) = 87.2%, Δ (YpI − YpN-I) = 29.5% |
ASTM A-302B | 3.7·1018 | 240–280 | Δ (UTSI − UTSN-I) = 10.9%, Δ (YpI − YpN-I) = 4.2% | ||
1962 | STP-341 [68] | ASTM A-212B | 2·1018 | 25 | No appreciable changes in the ductile-to-brittle transition temperature. |
1967 | STP-426 [69] | ASTM A-212B/302B | 2·1018 | 300 | ΔRTDBT = 18.33 °C. |
1970 | STP-484 [70] | ASTM A-212B | 9.4·1018 | 260 | ΔRTDBT = 35 °C |
A302B | 8.0·1018 2.0·1020 | Δ (UTSI − UTSN-I) = 7.61%, Δ (YpI − YpN-I) = 39.74% Δ (UTSI − UTSN-I) = 31.42%, Δ (YpI − YpN-I) = 73.08% | |||
A542 | 6.0·1018 3.0·1020 | Δ (UTSI − UTSN-I) = 10.24%, Δ (YpI − YpN-I) = 27.52% Δ (UTSI − UTSN-I) = 43.31%, Δ (YpI − YpN-I) = 66.97% | |||
1979 | STP-683 [71] | A302B | 3.0·1019 | 288 | ΔRTDBT = 55 °C |
A533B | 5–7·1019 | ΔRTDBT = 12 − 35 °C | |||
1981 | STP-725 [72] | A533B | 1018–1020 | Embrittlement is maximized at 150 °C. | |
1983 | STP-819 [73] | A533B | 1.2·1019 | 290 | ΔRTDBT = 24 °C |
A508-3 | 1.9·1019 | 290 | ΔRTDBT = 27 °C | ||
1994 | STP-1175 [74] | A533-B | 0.7·1018 | 280 | ΔRTDBT = 7–12 °C. |
1999 | STP 1325 [75] | A533-B | 4.0·1023 | 290 350 | Δ (YpI − YpN-I) = 100 MPa for Cu between 0.5 and 0.9 wt.%. Δ (YpI − YpN-I) = 180 MPa for Cu between 0.5 and 0.9 wt.%. |
2006 | STP 1475 [76] | A508-2/ A533-B | 1019 | 282 | A 508-2: ΔRTDBT = 11% greater after 209 000 h (24 years) at about 282 °C. A533-B: ΔRTDBT = 8% greater after 209 000 h (24 years) at about 282 °C. |
ASTM Report or Published Standard | Highlighted Contributions | |
---|---|---|
STP-909 (1986) [77] | Odette presented the equation: | |
∆RTDBT (°C) = 200·Cu·(1 + 1.38(erf (0.3·Ni-Cu)/Cu) + 1) × (1 − e(−φ/0.11))1.36 φ18 | (1) | |
R.G. 1.99 Rev.2 (1988) [78] | ΔRTDBT = (CF) × f (0.28 – 0.10 log f) | (2) |
where CF is the chemical factor provided by R.G. 1.99 Rev. 2, which is a function of Cu and Ni content in wt.%; and f is the neutron flux in n/cm2. | ||
STP-1046 (1990) [79] | Miannay presented the equation: | |
∆RTDBT (°C) = 10.98 + 316.4·(P- 0.008) + 225.29·(Cu – 0.08) + 12.10·(Ni – 0.7) + 248.31 × (Cu – 0.08) ·(Ni – 0.7)) ·φ0.70 | (3) | |
NUREG CR-6551 (1998) [80] | ΔRTDBT = SMD + CRP | (4) |
SMD = A exp [CTc/(Tc + 460)] [1 + CP P] (φt)α | (5) | |
CRP = B [1 + CNi Νiη] F(Cu) G(φt) | (6) | |
To obtain the CRP contribution, it is necessary to calculate the F(Cu) (Equation (6)) and the G(φt) (Equation (7)) parameters. | ||
(7) | ||
G(φt) = ½ + ½ tanh {[log (φt + Ct tf) − μ]/σ} | (8) | |
ASTM E900-02 [81] | ΔRTDBT = SMD + CRP + Bias | (9) |
The Bias term was introduced, | ||
Bias | (10) | |
where ti is the irradiation time |
ASTM Report or Published Standard | Highlighted Findings |
---|---|
STP-782 (1982) [82] | The sensitivity to irradiation embrittlement depends on Cu wt.% contents from 0.03 to 0.10 wt.%, as well as on Ni contents for A508-2 and A508-3 and testing 1018–1020 n/cm2. |
STP-1170 (1993) [83] | Amayev proposed that P ≥ 0.02 wt.% negatively affects the mechanical properties of the material. Mager [38] did not find dependence between neutron flux rates from ϕ = 2.5 × 1018 n/cm2 to ϕ = 8.8 × 1019 n/cm2. |
STP-1270 (1996) [84] | Odette presented a Cu limitation: 0.10 wt.%. |
STP 1447 (2004) [85] | The NRC draft correlation adds a term representing an additional shift if the steel has been exposed to more than 97,000 h of high temperature. |
STP 1492 (2008) [86] | The A533B steel plate with high content of P exhibited significant hardening, as well as grain boundary P segregation, and a large ΔRTDBT of 230 °C due to neutron irradiation to a fluence of 6.9·1019 n/cm2 and E ≤ 1 MeV at 290 °C. |
STP 1572 (2014) [87] | Adequate safety margins of ΔRTDBT with respect to the German KTA 3201.2. standard [66] curve were observed for all materials with Cu ≤ 0.15% and Ni ≤ 1.1% for which the ΔRTDBT curve is valid. |
Material | Chronology | Type and Generation of Reactor | Design Code | Cu | Ni | P |
---|---|---|---|---|---|---|
ASTM A-302B (plate) | 1960s | PWR 1st | ASME B&PVC | ‒ | ‒ | ‒ |
ASTM A-212 B (plate) | 1960s (withdrawn 1967) | PWR 1st | ‒ | ‒ | X | |
ASTM A 543 B (plate) | 1960s | PWR 1st | ‒ | X | X | |
JIS G-3120 SQV2A (plate) | 1970s–1980s | PWR 2nd | JSME | ‒ | X | X |
JIS G-3204 SFVQ1A (forging) | 1980s | PWR 2nd–3rd | ‒ | X | X | |
WWER 15Kh2MFA (forging) | 1970s–1980s | WWER-440 | Gosgortechnadzor | ‒ | X | X |
WWER 15 × 2MFA (forging) | 1970s–1980s | WWER-440 | X | X | X | |
WWER 15Kh2MFAA (forging) | 1970s–1980s | WWER-440 | X | X | X | |
ASME SA-533 Gr. B Cl.1 (plate) | 1980s | PWR 2nd–3rd | ASME B&PVC | X | X | X |
ASME SA-508 Grade 2 (forging) | 1980s | PWR 2nd–3rd | X | X | X | |
ASME SA-508 Cl.3 (forging) | 1980s–present | PWR 2nd–4th; PHWR | X | X | X | |
DIN 20MnMoNi55 (forging) | 1980s–present | PWR 2nd–4th; PBMR | KTA | X | X | X |
DIN 22NiMoCr37 (forging) | 1980s–present | PWR 2nd–4th | X | X | X | |
RCC 16MND5 (forging) | 1980s–present | PWR 2nd–4th | RCC-MR | X | X | X |
ASTM A-336 Grade F22V (forging) | (present) | GT-MHR (General Atomics) | ASME B&PVC | X | X | X |
RPV Material | Chemical Requirements (Maximum wt.%) | Mechanical Requirements | |||||
---|---|---|---|---|---|---|---|
Cu | P | Ni | Si | V | Maximum Elongation (EL) in % | Maximum σy/UTS | |
ASTM A 212B, | N.S. | 0.035 | N.S. | 0.30 | N.S. | 23 | 0.68 |
ASTM A 302B | N.S. | N.S. | N.S. | 0.40 | N.S. | 15 | 0.56 |
ASTM A 543 B | N.S. | 0.020 | 4.00 | 0.40 | N.S. | 18 | 0.56 |
ASME SA 533 Grade B Cl.1 | 0.12 | 0.015 | 0.73 | 0.45 | 0.06 | 18 | 0.56 |
JIS G 3204 SFVQ1A | N.S. | 0.035 | 0.70 | 0.30 | N.S. | 18 | 0.54 |
ASME SA 508 Grade 2 | 0.20 | 0.025 | 1.00 | 0.40 | 0.05 | 16 | 0.64 |
DIN 22NiMoCr37 | 0.11 | 0.025 | 1.00 | 0.35 | 0.05 | 16 | 0.64 |
ASME SA 508 Grade 3; | 0.20 | 0.025 | 1.00 | 0.40 | 0.05 | 16 | 0.64 |
DIN 20MnMoNi55 | 0.12 | 0.012 | 0.85 | 0.35 | 0.02 | 19 | 0.59 |
RCC 16 MND5 | 0.20 | 0.020 | 0–80 | 0.30 | 0.02 | 20 | 0.66 |
JIS G 3204 SFVQ1A | N.S. | 0.025 | 1.00 | 0.40 | 0.05 | 18 | 0.72 |
ASTM A 336 Grade F22V | 0.20 | 0.015 | 0.25 | 0.10 | 0.35 | 20 | 0.60 |
WWER 15X2MF | 0.30 | 0.020 | 0.40 | 0.37 | 0.35 | 14 | 0.80 |
WWER 15Kh2MFA | N.S. | 0.025 | 0.40 | 0.37 | 0.35 | 14 | 0.80 |
WWER 15Kh2MFAA | 0.08 | 0.012 | 0.40 | 0.37 | 0.35 | 15 | 0.81 |
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Rodríguez-Prieto, A.; Frigione, M.; Kickhofel, J.; Camacho, A.M. Analysis of the Technological Evolution of Materials Requirements Included in Reactor Pressure Vessel Manufacturing Codes. Sustainability 2021, 13, 5498. https://doi.org/10.3390/su13105498
Rodríguez-Prieto A, Frigione M, Kickhofel J, Camacho AM. Analysis of the Technological Evolution of Materials Requirements Included in Reactor Pressure Vessel Manufacturing Codes. Sustainability. 2021; 13(10):5498. https://doi.org/10.3390/su13105498
Chicago/Turabian StyleRodríguez-Prieto, Alvaro, Mariaenrica Frigione, John Kickhofel, and Ana M. Camacho. 2021. "Analysis of the Technological Evolution of Materials Requirements Included in Reactor Pressure Vessel Manufacturing Codes" Sustainability 13, no. 10: 5498. https://doi.org/10.3390/su13105498
APA StyleRodríguez-Prieto, A., Frigione, M., Kickhofel, J., & Camacho, A. M. (2021). Analysis of the Technological Evolution of Materials Requirements Included in Reactor Pressure Vessel Manufacturing Codes. Sustainability, 13(10), 5498. https://doi.org/10.3390/su13105498