1. Introduction
With the accelerated industrialization and urbanization, the contradiction between economic development and resources and environment is becoming more and more prominent, which has become one prominent problem limiting China’s sustainable development. Collecting and remanufacturing of recyclable resources is an important means to alleviate this problem. Based on recycling and waste recovery, sustainable consumption and production are also part of the sustainable development goals [
1]. Theoretically, collecting and remanufacturing is defined as “a production strategy whose goal is to recover the residual value of old products by reusing components that are still in good working order” [
2]. Currently, the collection rate of scrap metal in China is only about 20%, while it is over 50% in the United States and up to 90% in Japan. Adding collecting activities to the original forward flow of the supply chain constitutes a closed-loop supply chain (CLSC) system that has been popularly studied in recent years, while the reverse flow brought by the collection and reuse of products to the product supply chain makes full use of resources, which can largely alleviate the problem of resource shortage and contribute to environmental protection efforts. In recent years, domestic research on collecting and remanufacturing has focused on two aspects: collection mode and pricing of remanufactured products. The choice of collection mode and the pricing of remanufactured products affect the development of collection and remanufacturing. In this paper, we will study the corresponding optimal decision from the decision problem concerning the collection channel in the CLSC.
We divide the research on the existing CLSC decision problem regarding collection channels into two categories, one considering online collecting channels and the other considering only offline collecting channels of members. In the first category, online collecting activities are mostly left to manufacturers directly, while collecting activities in the second category are done offline by supply chain members such as the manufacturer, the retailer, and the third-party collectors, which is more complicated than the first category because it often requires considering the transfer price as an additional decision variable. The existing research literature on the second category of problem is extensive, Lang and Shi [
3], Ranjbar et al. [
4], Ji et al. [
5], Xu et al. [
6], etc., which can be subdivided into discussions of different supply chain structures, collecting channels, and coordination contracts according to their research characteristics. In terms of existing studies, most scholars discuss the CLSCs consisting of the manufacturer and the retailer [
5,
6,
7], or the manufacturer, the retailer, and the third-party collector [
4,
8,
9], and dominated by the manufacturer. In studies on collecting channels, scholars often consider the manufacturer collecting, the retailer collecting, the third-party collector collecting, and dual-channel collecting to arrive at the optimal collecting channel through calculation and analysis. Among the studies related to coordination contracts, cost-sharing contracts and revenue-sharing contracts are two commonly discussed contracts, and most studies also conclude that the contracts can better coordinate the whole CLSC. In this paper, based on the above, we will expand on the decision problem of considering members’ offline collecting channels in CLSC.
In the CLSC, collecting and remanufacturing activities have a crucial role, and the research on the collecting channel of the CLSC has been a key direction in recent years. In the CLSC collecting channel research problem, manufacturing and remanufacturing activities also have a great influence on the arrangement of collecting channels and collecting pricing decisions. In the existing research on the problem of CLSC collecting channel, no scholars have considered the capacity constraint and capacity investment decision of manufacturers’ manufacturing/remanufacturing activities. It can be seen from the actual situation that manufacturers’ capacity must have a certain specific upper limit, and cannot arrange manufacturing and remanufacturing activities without limitation. For example, the production capacity of automobile engine remanufacturers Cummins, Doyts and Mercedes-Benz only 3000 vehicles per year; Wuxi Diesel Plant, located in Jiangsu Province, produces only 5000 remanufactured vehicles per year. Obviously, the development strategies of enterprises are affected by their production capacity, and the capacity constraint on remanufacturing activities also affects their decision making on the amount of collecting and pricing of remanufactured products, which further affects the positive benefits of collecting and remanufacturing activities to the environment. Under the condition of capacity constraint, capacity investment is a common solution nowadays. Taiwan Semiconductor Manufacturing Corporation (TSMC) has invested
$12 billion in advance to expand its capacity to win chip orders from large buyers [
10]. In the CLSC, as there are two kinds of manufacturing activities, how to make reasonable and appropriate investment in manufacturing and remanufacturing capacity, respectively, is a headache for manufacturers. In 2007, the three major U.S. automakers, General Motors, Ford, and Chrysler, made capacity investments in manufacturing and remanufacturing activities in advance to cope with the pressure of demand and competition; this wise investment decision earned them higher revenue [
11]. When and how to make the right capacity investments is extremely important for a company’s competitiveness in the market and future growth prospects. Second, capacity investment behavior affects manufacturers’ manufacturing and remanufacturing activities, which in turn has an impact on collection decisions, and determines the sustainability and environmental benefits of the CLSC. Therefore, this paper will study the impact of capacity investment on the collection decision problem of the CLSC under the premise of considering capacity constraints.
From the existing research on CLSC collecting channels, most scholars discuss the collecting channels mainly: manufacturer collecting, retailer collecting and the third-party collector collecting, while supplier collecting should also be one of the options. Generally speaking, the manufacturer needs to be supplied with components by the supplier, who should have a better understanding of the components and can more easily control the quality of recycled product parts. At the same time, strategic interactions between the manufacturer and the supplier are becoming more frequent, and this interaction will have a significant impact on the economic and environmental performance of the CLSC. As a result, product collecting can be done by the supplier who has a close relationship with the manufacturer. An important difference between the supplier collecting channel and other collecting channels is that the supplier’s collecting decisions affect the wholesale price of components they offer to the manufacturer, which in turn affects the supplier–manufacturer relationship. In fact, some companies have decided to work with their suppliers. For example, companies such as Caterpillar will transfer the collecting segment, and even remanufacturing activities, to their key component suppliers [
12]. Therefore, in this paper, we further introduce the channel of supplier collecting into the CLSC collecting channel decision problem considering capacity constraints and capacity decisions, and compare and analyze the impact of supplier collecting channel on the optimal decision of the CLSC, as well as the environmental benefits of the CLSC.
In the above CLSC that considers the supplier collecting channel, the relationship between the manufacturer and the supplier becomes complex, and this relationship may be a competitive one or a cooperative one, so it is essential to consider coordinated cooperation between the manufacturer and the supplier. Companies such as Apple and Foxconn have long had good cooperative exchange relationships with their own suppliers [
13]; companies such as Caterpillar, on the other hand, have constituted cooperative relationships with their key component suppliers in collecting, and even remanufacturing activities [
12]. It can be seen that how to eliminate the double marginalization effect among members without reducing the overall benefit of the supply chain, and ensure the profit maximization of members and the whole CLSC is a problem that needs to be considered and solved. In addition to wholesale price contracts and revenue-sharing contracts, the combined use of multiple coordination contracts has become an important research phenomenon. In addition, compared with one-way coordination and cooperation, two-way coordination is more conducive to communication and sharing among members and is more advantageous for improving members’ profitability. In this paper, we propose a two-way cost-sharing contract in the studied CLSC collecting channel decision problem and investigate whether this two-way coordination approach can better coordinate the CLSC. Inspired by the above studies and examples, we set out to study the capacity constraints and investments in closed-loop supply chains, while introducing new collectors and coordination mechanisms, in the hope of achieving greater sustainability in the supply chain. In this paper, we intend to address the following questions: What is the impact of capacity constraints on the optimal decision of supply chain members? How to make the most appropriate capacity investment? Who are the best collectors in different scenarios? How can coordination contracts be arranged to enhance the sustainability of closed-loop supply chains?
This paper studies the CLSC that consists of one manufacturer and one supplier, the manufacturer conducts the manufacturing activities of products, and the components required by the manufacturer are supplied by the supplier. The manufacturer is also responsible for remanufacturing secondhand products, and the recycled components required for remanufacturing are provided by either the supplier or the manufacturer itself. The manufacturing and remanufacturing production capacities are constrained, and all market needs are to be satisfied simultaneously. However, the manufacturer has the ability to invest in capacity. Furthermore, it is assumed that the collecting of used products can be completed by the supplier and the manufacturer. Cooperative contracts are also studied in this paper. Two kinds of cooperation are considered: cost-sharing contracts and two-way coordination contracts. The above cooperation is established between the manufacturer and the supplier. The supplier has higher pricing power than the manufacturer. First, the supplier defines its optimal prices of those two kinds of modules. Then, the manufacturer determines its optimal prices of the two kinds of products. Based on the assumptions, the market demand of the two products can be subsequently determined. The production of a product needs a one-unit module, and then the quantity of the components required by the manufacturer is determined. Under such a supply chain structure and conditions, five models are formulated: the manufacturer collecting scenario without a contract (Scenario MC); the supplier collecting scenario without a contract (Scenario SC); the manufacturer collecting scenario with a contract (Scenario MS); the supplier collecting scenario with a contract (Scenario SS); and the supplier collecting scenario with a double coordination contract (Scenario SD). Through these models, the optimal decisions, such as the pricing decisions, collecting decisions and capacity allocating decisions of the CLSC members, are discussed. Additionally, the impacts of these parameters on pricing and channel decisions are studied.
The main innovative contributions of this paper can be summarized as follows. First, in order to make the model more realistic, this study adds conditional constraints to the decision problem regarding collecting channels in the closed-loop supply chain, setting an upper limit on the manufacturer’s manufacturing and remanufacturing capacity, and adding a new decision variable, the amount of capacity investment, to achieve higher revenue and environmental benefits in the CLSC. Secondly, for the purpose of expecting manufacturers to be committed to remanufacturing, collecting channels are added, and collecting activities are assigned to the supplier who is more familiar with the quality of parts, comparing the differences between manufacturer collecting and supplier collecting models. Third, it is proposed to construct a two-way coordination contract between the manufacturer and the supplier, in which the manufacturer share the collecting costs of the supplier and the supplier share the investment costs of the manufacturer, in order to improve the efficiency of cooperation, reduce the double marginalization effect, improve the benefits of members, and enhance the environmental benefits of the CLSC. This paper is the first study of capacity investment, collecting channels and pricing decisions in CLSC considering capacity constraints and two-way coordination contracts.
The rest of this paper is structured as follows.
Section 2 briefly reviews some relevant literature.
Section 3 presents the basis of the model’s formulation, such as the relevant notations and assumptions.
Section 4 formulates those models, and the optimal decisions of members are compared. In
Section 5, a numerical analysis is conducted, and the effects of five important coefficients on decisions are analyzed. The last section concludes this paper.
2. Literature Review
In the existing literature, there are many CLSC studies focusing on the chain structure, the coordination of chain members, collection channels and optimal determinations and so on. In this section, the studies related to this paper are reviewed briefly.
In recent years, due to the higher awareness of environmental protection and sustainability concepts, an increasing number of scholars have begun to study the CLSC with remanufacturing activities. Many scholars have studied different structures of this kind of CLSC. Wan and Hong [
14] study a CLSC with an independent manufacturer and two recyclers, and the recycling process is completed with dual collection channels. The results show that remanufacturing activities can stimulate consumption. Comprising one manufacturer, one supplier and one third-party collector, a CLSC in which used products from the market are recycled is addressed by Wang et al. [
15,
16] and Lee [
17]. Wang et al. [
15] assume that the supplier and the collector are competitive, and the optimal recycling strategies are derived. Lee [
17] establishes and analyzes six different Stackelberg game models. A comparison and analysis reveal that the CLSC’s win-win situation must be based on the premise that all members participate in green activities. Li et al. [
18] investigate a CLSC comprising one manufacturer and one retailer, in which the retailer completes recycling activities. By formulating a dynamic pricing game model, they discuss the optimal pricing decisions of CLSC members. Zheng et al. [
19] investigate a three-echelon CLSC, where the manufacturer completes manufacturing, recycling and remanufacturing activities independently. In the study of decision problems regarding recycling channels in closed-loop supply chains, a review of many relevant papers clearly shows that many scholars discuss a CLSC consisting of a manufacturer and a retailer [
3,
5,
20,
21,
22]. Few studies consider the structure of the CLSC composed of one supplier and one manufacturer. Based on this common structure, Ji et al. [
5] multiple recovery and warranty channels are discussed. Wen et al. [
20] discuss the pricing decisions of the retailer. The conclusion shows that an equal-pricing strategy is the optimal strategy. Mondal and Giri [
21] assume that the manufacturer recycles and remanufactures reused products by itself. Wan [
23] considers the CLSC structure with government subsidies and to discuss the optimal decisions, formulates nine different decision models under three kinds of collection modes and three kinds of power structures. Wang et al. [
24] also study the retailer collection modes.
The research topic, the production capacity constraint problem, is also related to the analysis conducted in this paper. In many studies, the capacity of production is unlimited. However, the reality is that no manufacturer can manufacture products without the limitation of manufacturing capacity, and this capacity cap has many important influences on the CLSC members’ decisions. Wu et al. [
25] discuss a two-echelon CLSC composed of one supplier and two manufacturers, in which these manufacturers have asymmetric capacity constraints. Through calculation and analysis, different information sharing plans are formulated. The result shows how the manufacturer’s information sharing mechanism is affected by the supplier’s pricing decision. A two-stage decentralized supply chain [
26], in which the manufacturers’ production capacity is limited, is studied. Hsieh and Lai [
26] analyze the manufacturers’ capacity allocation and pricing decisions and study how some factors affect the manufacturers’ decisions and profits, revealing that the influence of some parameters on revenue depends on the expected demand. Due to the existence of restrictive price caps, the situation is more serious when there is a capacity limit. Atamer et al. [
27] explore the influence of capacity constraints on optimal equilibrium conditions, such as pricing and production, and find that the upper limit of production capacity will affect the manufacturers’ decisions. As the previous literature rarely considers capacity constraints, the upper limit of the capabilities of the manufacturer is considered in our models.
In addition to the different supply chain structures and capacity constraint discussed above, coordination and cooperation among chain members have also been widely discussed. Under a CLSC framework, how can members be motivated to cooperate and improve their profit? To solve this problem, scholars discuss CLSCs and consider various cooperation methods, such as quantity discounts, cost-sharing contracts, revenue-sharing contracts, and buy-back contracts. Zheng et al. [
19] discuss three kinds of cooperative models (a centralized model, a manufacturer and distributor cooperation model, and a distributor and retailer distributor model) and consider the fairness concerns of the retailer. The cooperation method is a coalition structure, and the results can help chain managers understand the optimal option. Xiang and Xu [
28] consider cost-sharing contracts between the retailer and the Internet service platform and revenue-sharing contracts between the manufacturer and the retailer. Their results show that contracts have positive impacts on the development of the industry and the supply chain’s sustainability. Considering carbon emission reduction in pricing decisions, Li et al. [
29] research one-way and two-way cost-sharing contracts. The results show that the two-way cost-sharing cooperative method is optimal. Zheng et al. [
30] study five different coalition decisions models. In the study of decision problems regarding collecting channels in closed-loop supply chains, revenue-sharing and cost-sharing contracts are the two most frequently discussed types of contracts. Zou et al. [
31] discuss a supply chain consisting of a manufacturer and two competing retailers and examine the impact of revenue-sharing covenants on coordination, considering the two-way risk aversion characteristics of the members. The authors find that the optimal ratio obtained through the revenue-sharing contract can improve the chain members’ profit. Yuan et al. [
32] analyze some necessary conditions of the manufacturer, the retailer, and the online collector to achieve interest coordination. Ji et al. [
5] consider two types of covenants to study multiple recycling channels and warranty channels. The research on two-way coordination contracts is currently not extensive. Information asymmetry in this situation often affects the efficiency and profitability of the enterprise. Therefore, based on the above studies, this paper proposes building a double coordination contract between the supplier and the manufacturer.
The review of the above literature shows that the closed-loop supply chain recovery channel is the most discussed in most of the studies on the decision problem [
5,
7,
33]. However, this study is different from the existing studies. In this study, the CLSC is composed of one supplier and one manufacturer, the manufacturer has capacity constraints, and the manufacturer can enhance their capacities through capacity investment. Additionally, the supplier collects used products from the market, denoting a collecting method different from the manufacturer and third-party collecting methods in existing research. Three cooperation methods are proposed, and two contracts are considered: cost-sharing contracts and two-way coordination contracts. Among them, the cost-sharing contracts are discussed in most existing studies [
32,
33], while two-way coordination contracts are rarely studied in the existing literature. Then, the optimal pricing decision and collecting channel option under two kinds of collecting scenarios (supplier collection and manufacturer collection) are discussed. We also analyze the influence of some important factors, such as the customer’s price sensitivity and the cost-sharing and revenue-sharing ratio, on the CLSC members’ pricing and channel decisions.
5. Numerical Examples
In this section, based on those optimal solutions of the model calculated above, the sensitivity of some important parameters and the decision variables are analyzed. The important parameters include the consumer’s market preference coefficient for remanufactured products and production capacity investment cost coefficient r, recovery cost coefficient , and cost sharing coefficient and . Through numerical experiments, we compare the relationship between the optimal pricing, optimal recovery rate and maximum revenue of the members in the CLSC under different collecting modes and different coordination contract conditions. Further, the influence of different values of important parameters on each optimal decision is discussed. In addition, the best recovery method and the best coordination contract are obtained based on the experimental results.
This research uses MATLAB to carry out related numerical experiments. Based on the data given in some references [
16], and combined with the above assumptions in this article and the relevant conditions of the actual system, after making appropriate adjustments, the parameter values are given as
Table 2.
5.1. The Influence of Market Preference Coefficient
At present, many relevant documents have considered the market preference coefficient. On this basis, this study discusses the influence of the market’s acceptance of remanufactured products on the capacity arrangements and capacity investment decisions of members in the chain. Combining the existing literature assumptions with the actual situation, this study considers the market preference coefficient of remanufactured products . This section separately studies the relationship between the pricing of the two products, the recovery rate decision and the amount of capacity investment and market preferences.
The numerical experiment results are shown in
Figure 2a–e below.
Figure 2a,b show the influence of market preference on product pricing.
Figure 2c,d illustrate the relationship between the amount of capacity investment and the market’s preference for remanufactured products.
Figure 2e shows the change trend of the recovery rate with the market preference coefficient under different models. The results show that as the market’s preference for remanufactured products increases, manufacturers’ prices for both products are getting lower and lower under different collecting models and coordination contracts, and the amount of production capacity investment in manufacturing activities also gradually declines. The amount of remanufacturing capacity investment responds differently to changes in market preferences under different scenarios. Capacity investment in remanufacturing activities increases and then decreases in the manufacturer collecting model, while the amount of remanufacturing capacity investment gradually decreases in the supplier collecting model. The collecting rate shows a small trend of increasing and then decreasing as the market preference for remanufactured products increases. Such a trend of change is conceivable. As the market’s preference for remanufactured products increases, more consumers are willing to buy remanufactured products, and the competitiveness of new products declines, and their demand also declines. The manufacturer’s original production capacity is enough to meet most of the demand, and the production capacity that requires additional investment is reduced accordingly. At this time, to cope with the loss of market share, the manufacturer decides to lower the selling price. Accordingly, remanufactured products that compete with new products must make adjustments to lower prices slightly.
It is worth mentioning that the difference between the numerical experiment conducted in this study and the existing literature is that the influence of the market preference coefficient on the amount of capacity investment has also been explained. In different models, the production capacity investment of new products has the same trend; and the relationship between the production capacity investment of remanufactured products and market preferences is related to the recovery mode. Under the supplier recovery model, the amount of remanufactured product capacity investment also decreases as the market preference increases. Under the manufacturer’s collecting model, the amount of investment in remanufacturing capacity will increase and then decrease as the market preference coefficient increases. It can be seen from
Figure 2e that the recovery rate is low in the model that does not consider the coordination contract, and the product recovery rate is the highest under the condition of the supplier collecting and the double coordination contract; it can be seen from
Figure 2e that the recovery rate is low in the model that does not consider the coordination contract, and the product recovery rate is the highest under the condition of the supplier collecting and the double coordination contract. In addition to the supplier collecting and considering the double coordination model, the recovery rate has shown a trend of first increasing and then decreasing with the increase of the market preference coefficient. The decrease in the recovery rate directly leads to the reduction in components used for remanufacturing, meaning that the investment in production capacity has to be reduced. In general, under the mode of supplier collecting and considering double coordination, the change in remanufacturing capacity investment is the gentlest, and the recovery rate in this case is also the highest.
If the quantity of remanufactured products is regarded as the basis for judging the green sustainability of the CLSC system, it is not difficult to find based on the results of numerical experiments that when the market’s preference for remanufactured products is not high, the output of remanufactured products under the supplier collecting model is the highest in the centralized scenario; when the market prefers remanufactured products over new products, the output of remanufactured products under the manufacturer collecting model is the highest. The optimal recovery rate is always the highest under the supplier’s recovery and two-way coordination model. Based on the above results, this research suggests that when the market’s acceptance of remanufactured products is low, decision makers can consider entrusting the collecting activities to suppliers to complete, and appropriately increase coordination contracts; when remanufactured products have similar positions to new products in the market or are even more recognized by consumers, the collecting method of manufacturer is more appropriate. In the case of large fluctuations in market preferences or unclear market preferences, it is more appropriate to adopt a supplier collecting model and consider double coordination.
5.2. The Influence of Capacity Investment Cost Coefficient
In the existing literature, almost no scholars consider the upper limit of capacity when discussing capacity investment. Starting from this point of innovation, this research discusses the impact of capacity investment cost coefficients on those pricing, capacity investment and allocation decisions of chain members under capacity constraints. Combining the existing literature assumptions with the actual situation, this study considers the producer capacity investment cost coefficient . The relationship between the pricing of two products, the recovery rate decision, the amount of capacity investment and the capacity investment cost are studied separately.
The results of the numerical experiment are shown in
Figure 3a–e below, where
Figure 3a,b reflect the relationship between product pricing and the capacity investment coefficient.
Figure 3c,d show the influence of the capacity investment coefficient on capacity investment.
Figure 3e illustrates the trend of the recovery rate. As seen in the figure, as the cost per unit of capacity investment increases, the price of remanufactured products increases in all scenarios, the amount of capacity investment in both manufacturing activities decreases, and the recovery rate decreases. Obviously, under the assumptions of this study, there is a linear relationship between the above decision variables and the capacity investment coefficient. When the unit investment cost is higher, the price of remanufactured products that require an investment in capacity will decrease, and the amount of capacity investment will also decrease. It is not difficult to understand that when remanufacturing costs increase, price increases will be used to reduce losses. At this time, demand decreases, and production capacity, which requires additional investment, also decreases. In particular, as seen in
Figure 3a, under the supplier collecting mode, the higher the investment cost per unit of capacity, the higher the pricing of brand new products, but under the manufacturer collecting mode, with the increase in the investment cost of unit capacity, the price of new products has decreased slightly. This means that the cost per unit of capacity investment does not have a significant impact on the price of new products when the manufacturer collects. This is consistent with the reality that manufacturers tend to invest more capacity in the manufacture of new products and do not need to invest too much additional capacity when demand is stable.
If the quantity of remanufactured products is regarded as an evaluation indicator of the sustainability of the CLSC, under the manufacturer collecting model, regardless of how high the unit cost is, no cost sharing is better than the scenario of considering cost sharing; in the supplier collecting model, it is better to consider a single cost sharing contract; in all scenarios, when the manufacturer collects and does not consider the coordination contract, the investment in remanufacturing is the largest. This is different from the general understanding, which considers that the coordination contract cannot optimize the system in all situations. Lower production capacity investment costs denote a desired objective of any manufacturer. Manufacturers can increase their versatility when initially setting up production lines, or they can find production lines with lower rental prices, which are both approaches conducive to the improvement of the manufacturers’ revenue and the sustainable development of the entire supply chain.
5.3. The Influence of Cost Sharing Factor
Cost sharing is a common method of coordination and cooperation in supply chain systems. This study discusses the impact of sharing the cost of collecting on the decision-making of members under two collection modes. Combining the existing literature assumptions with the actual situation, consider the cost sharing coefficient , . We separately study the relationship between the optimal pricing of two products, the amount of capacity investment and the cost-sharing coefficient.
The results of the numerical experiment are shown in
Figure 4a,b below, it can be seen that the impact of cost-sharing ratio on the amount of capacity investment in manufacturing activities, remanufacturing activities, and the pricing of both products when considering the coordination contract under the two modes of manufacturer collection and supplier collection, respectively.
Figure 4a shows that as the cost-sharing ratio increases, the amount of investment in both capacities increases in the manufacturer collecting mode, while the amount of investment in capacity decreases in the supplier collecting mode as the sharing ratio increases, and the amount of investment in remanufacturing capacity is always greater than the amount of investment in capacity for manufacturing activities in both modes, and the investment in new product capacity under the supplier collecting model is higher than that under the manufacturer collecting mode. As seen in
Figure 4b, the pricing of new products is always higher than that of remanufactured products, the pricing under the supplier collecting mode is not sensitive to the cost sharing factor, and the pricing of both products decreases as the sharing factor increases when the manufacturer collects, which means that reasonable coordination can reduce the selling price of the products.
An analysis of the results of numerical experiments shows that a small cost-sharing ratio has an effective impact on the decision-making of CLSC members. When the cost-sharing ratio is too large, it will have little effect on decision-making. With an appropriate cost-sharing ratio, the supplier collecting model is more conducive to the sustainable development of the supply chain. Therefore, the impact of effective coordination and cooperation on product pricing and output is conducive to promoting the sustainable development of the CLSC.
5.4. Revenue Comparison in Different Scenarios
The above sections analyze several important parameters. This section starts from the chain members and the whole CLSC and to arrive at a better scenario, discusses the relationship between the CLSC members and the overall revenue of the CLSC in different scenarios.
As shown in
Figure 5a–c, when the market preference for remanufactured products becomes greater, the overall revenues of the supplier, the manufacturer, and the CLSC all show a downward trend. From
Figure 5a,b, it can be concluded that for the supplier, regardless of whether there is a contractual coordination relationship, the supplier collecting model has the greatest benefit; the supplier has the least benefits under the manufacturer collecting model with a cost sharing contract; the manufacturer has the greatest benefit under the manufacturer collecting model without a coordination contract, and the supplier collecting model with a double coordination contract has the least benefit.
Figure 5c reveals that the overall CLSC revenue is the smallest under the manufacturer’s recovery and cost-sharing contract mode, and the CLSC revenues of the other four scenarios are not much different; when the market’s acceptance of remanufactured products is low, the overall revenue of the CLSC under the supplier collecting model is higher. When the market prefers remanufactured products, the manufacturer collecting model achieves the highest chain revenue. The two-way coordination contract is not very helpful in improving the overall revenue of the CLSC.
As shown in
Figure 6a–c, when the unit capacity investment cost becomes larger, the overall revenues of the supplier, the manufacturer, and the CLSC all show a downward trend. From
Figure 6a,b, it can be concluded that for the supplier, whether there is a contractual coordination relationship has little effect on its profit; the supplier has the least benefits under the manufacturer collecting model with a cost-sharing contract. The manufacturer gains the maximum profit under the manufacturer collecting model without a coordination contract, and the supplier collecting model with a cost-sharing contract has the least benefit.
Figure 6c shows that the overall CLSC profit is the smallest under the manufacturer collecting with the cost-sharing contract model and that the chain profit will reach the highest under the manufacturer collecting without the coordination contract model.
The conclusions drawn from the comparison of the benefits of the two sets of numerical experiments are almost the same. For the supplier, the supplier collecting model is the best; for the manufacturer, the manufacturer collecting model is the best; that is, the leader of collecting will obtain higher profits. For the overall profit of the CLSC, the model without the coordination contract is better; compared with other models, the manufacturer collecting model can maximize the chain profit. In some suitable scenarios, the supplier collecting model can instead maximize the overall profit of the CLSC.
6. Conclusions
Through modeling and calculation, this research has obtained the optimal decision-making of CLSC members in different scenarios. Based on the existing dual-collecting channel CLSC pricing problem, this paper adds the decision variable of capacity investment, considers the manufacturer’s upper capacity limit, and proposes the supplier collecting channel. At the same time, a method of constructing a double coordination contract between the manufacturer and the supplier is proposed to study the effect of the coordination contract on the CLSC decision-making problem. Through a series of numerical experiments and analysis, the corresponding conclusions are drawn and mainly include the following:
1. Experimental analyses revealed that manufacturer collecting is the optimal collecting method in most scenarios, but supplier collecting is still meaningful. In some special situations, such as when the market’s acceptance of certain remanufactured products is low, the supplier collecting method can maximize the overall profit of the supply chain. The role of the supplier in the CLSC should not be limited to the supply of components for production and manufacturing, but can also be responsible for the reverse logistics activities in the CLSC. The supplier who is more familiar with components can play a greater role in the quality control of recycled products.
2. Under capacity constraints, capacity investments can generate greater returns for manufacturers and production capacity investment costs and recovery costs have a greater impact on the income of members. The lowering of production capacity investment costs is a desirable goal of any manufacturer. Manufacturers can increase versatility when initially setting the production line or can find a production line with a lower rental price. In addition, the cost of recovery affects the profitability of supply chain members and the sustainability of the chain. The collector should control collecting costs as much as possible, employing actions, such as improving collecting efficiency, reducing transportation costs in the process, and handing over collecting to a third party to complete. These approaches are conducive to the improvement of the members’ income and the sustainable development of the entire supply chain.
3. A small sharing ratio has an effective impact on the decision-making of CLSC members, while excessively large cost sharing has little effect on decision-making. Different from the general understanding, the coordination contract cannot optimize the system in all situations. In some cases, it will reduce the overall profit of the CLSC. In addition, double coordination is more conducive to the leader. Therefore, for CLSC decision makers, they need to be more cautious when establishing cooperation with other companies, especially when considering cost-sharing cooperation methods. In other words, the cost-sharing method of cooperation is not worth promoting.
Some conclusions drawn from this study have some insights for enterprises. First, the market for remanufactured products is still not open. Although remanufacturing is not a new thing, some enterprises and consumers still have misconceptions about remanufacturing. Some manufacturing enterprises always think that remanufactured products will affect the market of their new products, and some consumers think that remanufactured products are second-hand products, and they do not recognize the contribution of remanufactured products to sustainable development. In the current market where the acceptance of remanufactured products is low, enterprises can consider their own components suppliers when choosing collectors, and supplier collecting at this time can bring greater benefits to enterprises. Secondly, the market demand is gradually increasing and the manufacturing capacity of enterprises is not sufficient to meet the demand. If there is no timely investment to expand their own capacity, this will lead to a reduction in the market share of enterprises, thus reducing their revenue. Timely capacity investment decision is very important. In addition, when constructing a coordination contract, firms should be careful to consider cost-sharing contracts, which can sometimes lead to lower returns; when firms act as contract dominant, they should consider two-way coordination as much as possible to obtain greater returns.
There are still many research opportunities in the future. First, this article only discusses two kinds of cooperation contracts, and the researchable cooperation contracts are much richer. Second, this article considers production constraints. However, there are also restrictions on the supply capacity of suppliers and the collection capacity of recyclers. Considering the capacity constraints of each member will bring the CLSC model closer to reality. This article takes the output of products as the criterion for judging the sustainability of CLSCs, but in reality, the measurement factors of sustainability in the supply chain are much more complicated. How to effectively improve the green level is a problem that requires scholars to work together to think about solutions.