1. Introduction
The rapid development of the manufacturing industry in recent years has not only brought about economic growth, but also environmental degradation, which has made the human living environment worse. To improve the living environment while increasing sustainability, the Extended Producer Responsibility (EPR) system was used to encourage manufacturers to produce greener products and apply cleaner systems, not only during the production process but also throughout the lifecycle of a product [
1]. As a response, several environmental regulations have been developed, such as cap-and-trade [
2,
3], carbon tax [
4,
5,
6], tax subsidy [
7,
8,
9], reward–penalty (joint tax/subsidy) [
10,
11,
12,
13], take-back [
14,
15,
16], etc. In practice, manufacturers mainly respond to EPR regulations in two ways: product recycling and product Eco-design.
The approach to product recycling has been a major target of EPR regulations [
17]. In this way, the manufacturers are actively building reverse channels and seeking optimal strategies for reverse recycling [
18], as well as incorporating the production of eco-friendly products into their production plans. Reverse supply chains are the process of recycling products at the end of their lifecycle [
19], and various industries have invested more effort in a reverse supply chain. When selecting the recycling channel, manufacturers often consider costs, benefits, energy efficiency, and government incentives and penalties. The three traditional reverse recycling channels include recycling by the manufacturer, recycling by the retailer, and recycling by the third party [
20]. For example, Hewlett-Packard has chosen to work with retailers, entrusting them with the responsibility of recycling discarded products [
21].
The concept of Eco-design was first introduced in the 1990s and has been in development for over 30 years [
22]. Eco-design, also known as green design or environmental design, is the process of incorporating environmental factors into product design to make products cleaner [
23]. Eco-design can improve product cleanliness and reduces environmental pollution at the source, and reduces the treatment cost of recycled products [
24]. The concept of Eco-design is an important concept for sustainable supply chains, which considers the active participation of every stakeholder in creating sustainability [
25].
Despite being discussed in depth separately, product recycling and Eco-design are not taken into account as two effective and feasible strategies to choose from in the sustainable operation management framework. The issue of product recovery has been widely discussed, and most of the existing studies show that when the manufacturer carries out product recovery under the take-back regulation, it is beneficial to the supply chain members and the whole supply chain. However, there are insufficient studies on the impact of recycling regulation on product Eco-design. In particular, there is no academic research on the relationship between recycling regulation, product recycling, and product ecological design. However, different from the existing literature, we consider that the product ecological design will not only reduce the waste discharge but also reduce the recovery cost. In other words, we focus on the disposability of recycled products. Moreover, the manufacturer needs to choose between two recycling channels in this paper: (1) recycling by himself and (2) delegating the recycling task to a retailer and paying a certain amount of subsidy. At the same time, the government will decide on whether to regulate or not with take-back regulation. Further, we explore how take-back regulation can incentivize the manufacturer to actively participate in the recycling process and how the manufacturer can respond to the regulation to reduce penalties while increasing profits. Based on the above, this paper attempts to address the following issues:
- (1)
When the manufacturer performs the product Eco-design, how does the implementation or non-implementation of environmental regulations affect a manufacturer’s decision about recycling practices?
- (2)
How should the manufacturer respond to environmental regulations?
- (3)
Given the different options available to manufacturers, what should be the government’s environmental regulation response to maximize social welfare, and whether the implementation of government recycling regulations has motivated the level of Eco-design of the manufacturer’s product?
To address the above issues, we consider a system that includes a retailer, a manufacturer, and a government. Firstly, the government decides whether to regulate recycling, and the entire system of recycling regulation is in place. Next, the manufacturer responds to the government’s policy by deciding whether to entrust the retailer with the recycling of the used products or to recycle himself directly. If the decision is made to entrust recycling to a retailer, the retailer will be paid a subsidy. In this process, the government is the one that seeks to maximize social welfare, and the manufacturer is the one that seeks to minimize penalties and maximize profits.
The remainder of the article is structured as follows.
Section 2 reviews the research literature in the related field.
Section 3 presents basic symbolic references, assumptions, and formulas, and lists the model and each of the scenarios.
Section 4 is an equilibrium for the subgame of the previous scenario.
Section 5 summarizes and makes management recommendations. All proofs of this paper are provided in the
Appendix A.
2. Literature Review
In recent years, the research on recycling channel selection under recycling policies has yielded promising results. This paper examines how a manufacturer implements Eco-design in a supply chain with regulation and chooses recycling channels, and how the government formulates regulatory policies. Therefore, this paper focuses on three streams of literature: recycling channels, Eco-design, and environmental regulation on recycling.
With respect to the recycling channels, previous literature has focused on decisions regarding the selection of the reverse channel. There are three recycling channels through which manufacturers can collect the used products: recycling by the manufacturer, recycling by the retailer, and recycling by the third party. In the three recycling channels, Savaskan et al. [
26] looked at the retailer having the advantage of being closer to the consumer and therefore more efficient, and Choi et al. [
27] showed that the recycling channel for the retailer is optimal by considering a manufacturer–collector–retailer supply chain. Based on these studies, Panda et al. [
28] concluded that the manufacturer uses the socially responsible act of recycling as a profit-making tool, it cannot do recycling arbitrarily. Competitive factors in the recycling channel also affect recycling efficiency. By assessing the effects of the intensity of competition between retailers and the third party, it can be concluded that a decentralized model oriented by retailers tends to be most effective in maximizing social welfare [
29]. Under certain conditions, manufacturers are willing to take back the discarded products from collectors. If the collector and the recycler have symmetrical information and make decisions at the same time, this is more favorable to the manufacturer [
30]. However, this statement is not absolute. Even under two symmetrical supply chains, asymmetries persist when performing reverse recycling channel selection [
31]. Besides, in a closed-loop supply chain (CLSC) model for high-tech products, the choice of the manufacturer’s recycling channel is closely related to the collection method deployed by the CLSC [
20], and when manufacturing costs are unstable, the indirect channel is the optimal choice for robust production planning [
32]. With the development of electronic commerce and its application deepening, the online and offline dual-channel recycling mode has become a new research focus in this field. Huang et al. [
33] found that the manufacturer-oriented dual-recycling channel supply chain outperforms the single-recycling channel supply chain. In the same line, Feng et al. [
34] deduced that the dual-recycling mode is tactically superior. Taleizadeh et al. [
35] explored two competitive reverse supply chains in collecting and refurbishing the used products after their useful life. However, the above studies have only focused on the choice of recycling channels, and with the popularization of the Extended Producer Responsibility (EPR), the government’s intervention is an important factor influencing decision-makers. Therefore, this paper considers the influence of government regulatory policy on the manufacturer’s choice.
Eco-design helps a company to reduce the environmental impact at the source of the supply chain, thereby improving sustainability. The concept of Eco-design was introduced in the 1970s, and it is also called product design and environment design. The earth may be overburdened by overconsumption of resources, and designers should take responsibility for environmental protection and actively participate in environmental activities [
36]. Some discarded parts of large manufacturing products such as aircrafts and other high-tech products still have great value, and proper Eco-design in the design phase can improve the utilization of the discarded parts [
37]. Despite some difficulties in achieving sustainability, some limitations can be overcome with stakeholder collaboration, such as the use of collaborative Eco-design approaches to address the relationship between sustainability and new composite materials [
38]. Khor et al. [
39] explored the structural paths of Eco-design, reverse logistics, design for disassembly, and business performance outcomes, and they suggested that reverse logistics is positively associated with environmental outcome and profitability, while Eco-design did not appear to derive a similar outcome. Pazoki and Samarghandi [
16] discussed the influence of take-back regulation on manufacturers’ product Eco-design strategies. Green technology has been fully developed with the application of Eco-design. Products produced using green technology will have a lower carbon footprint, and although they may cost slightly more than ordinary products, eco-conscious consumers will be more willing to buy them. With equity in mind, a fair supply chain applying green technology innovations can have a positive impact on the development of green technologies, and equity in a supply chain structure can provide incentives for supply chain members to invest in green technologies [
40]. This effect still works under environmental taxes. Further investigation reveals that the higher the spillover effect of clean technology on the supply chain, the more likely it is that green technology will be adopted [
41]. The above studies revolve around Eco-design and green technology, but they do not consider the impact of the selection of recycling channels and government environmental regulation. Different from these studies, this paper focuses on the selection of recycling channels and government environmental regulation under product Eco-design.
Environmental regulation is also a focus of this study. The government has implemented various regulatory measures regarding the EPR [
42]. Fargnoli et al. [
43] systematically discussed the impact of environmental regulations on industrial products. The appropriate intervention of the government in recycling through making regulations and using financial instruments can have a positive impact on recycling [
44,
45]. Trading caps, recovery penalties, and subsidies are common and effective methods [
46,
47,
48]. Zhao and Chen [
49] showed that the financial subsidy is an effective way for the government to encourage and support the development of green products. However, in a two-period model with two recyclers, Zhou et al. [
50] showed that the implementation of regulation may sometimes not maximize social welfare. A joint tax subsidy mechanism can incentivize manufacturers to innovate ecologically, and suggested incorporating recycling considerations into their production and eco-innovation decisions [
9]. The government should implement different recycling policies at different times in order to regulate the recycling market [
12]. Liu et al. [
51] explored the impact of the dual regulation (including a deposit–refund policy and minimal collection rate) on CLSC. Different from the above studies, which did not consider Eco-design, this important factor is taken into account in this paper. While some recent studies have examined the impact of government environmental regulations on manufacturers’ adoption of product Eco-design strategies [
16,
52], this paper relates take-back regulations to the choice of recycling channels and explores what regulatory strategies governments should develop when the manufacturer has chosen a product Eco-design strategy.
This paper focuses on the following three aspects and extends the related research. Firstly, we study the decision of recycling channels under the leadership of the manufacturer, who decides whether to entrust the recycling of the used products to the retailer or to directly recover himself. Secondly, the products we study are based on the premise that the manufacturer has employed Eco-design. Such clean technologies can help the manufacturer to reduce regulatory penalties and improve waste disposal efficiency. Lastly, our study also addresses government decisions that consider social welfare maximization. The government decides on whether to impose an environmental regulation on the manufacturer.
3. Model Development
We proceed by describing the assumptions, scenarios, and models in detail. The notations used in our models are presented in
Table 1.
Consider a three-stage supply chain system consisting of a government, a manufacturer, and a retailer, where both the manufacturer and the retailer are risk-neutral and perfectly rational, and the government as a leader considers implementing an environmental regulation, which will be imposed on manufacturers for products that are not collected. In response to environmental pressure, the manufacturer will design its products to be Eco-designed, which can reduce environmental pollution and the disposal cost of the collected product [
16]. After the manufacturer gives the level of Eco-design,
, he will decide whether it will be responsible for collecting or entrusting a downstream retailer to recovery, then decides its collection price,
(when collecting by manufacturer), or compensation paid,
, to the retailer when entrusting the retailer with collecting, as well as the wholesale price of the product,
, for the retailer. Finally, the retailer decides the retail price of the product,
, and the collection price,
(when collecting by the retailer).
Meanwhile, we discuss some assumptions which are considered in this paper as follows.
Demand function: The market demand is deterministic, and the demand function is , where is the size of the total market demand and is the price sensitivity of the demand.
Product acquisitions: The quantity of the collected product is related only to the collection price, and the quantity function is
, where
is the price sensitivity of collecting. The used products still have the net residual value [
53], and this value is denoted by
. During the recycling process, there are also disposal costs. In the absence of applied Eco-design, the disposal costs for the manufacturer and retailer are
and
, respectively. According to [
26], since the retailer is closer to the consumer in the supply chain, the collecting costs will be lower (
).
Design for the environment: As mentioned earlier, the manufacturer uses Eco-design to reduce environmental pollution and the disposal cost of the collected product. The costs of Eco-design are
, where
represents the cost coefficient of Eco-design, where the higher the value, the lower the efficiency [
54]. The disposal costs for the manufacturer and retailer are
and
with Eco-design respectively, and
is the cost reduction effectiveness of Eco-design for the collected product [
24].
Take-back regulation: As a result of the EPR, we consider a government that implements a regulatory policy to penalize the used products that are not fully recycled on a per-unit basis. Therefore, the regulation is added as a cost function, , and the is the per-unit take-back penalty.
Performance indicators and collectability: The government’s goal in implementing the legislation is to maximize social welfare. The social welfare function is composed of the profit of supply chain members and collected penalties. It is common to assume that not all products are recyclable. To address this issue, we use the recycling price as an incentive for customers to recycle used products [
16].
The game models are as follows: The government decides to impose a take-back regulation or not. Upon observing the take-back regulation, the manufacturer reacts by performing collecting by himself or entrusting the retailer. If collecting the used products by himself is selected, he makes decisions on the level of Eco-design, the price of the used products, and the wholesale price to maximize the profit. If entrusting the retailer to collect is the best strategy for the manufacturer, the decisions are made on the level of Eco-design, the wholesale price, and take-back compensation price. Finally, the retailer decides the retail price of the product and the collection price (when collecting by the retailer).
The four scenarios are presented in
Table 2.
3.1. Scenario 1
In this scenario, the environmental regulation is not imposed, and the manufacturer chooses to collect the used products by himself as a response strategy. The manufacturer’s profit comes from the new product produced and from recycled scraps. At the same time, the Eco-design costs influence profitability.
The maximum profit of the manufacturer can be expressed as follows:
In Equation (1), the first two items are wholesale profit and recovery profit respectively, and the last item is the invested cost of the product Eco-design.
The retailer maximizes a profit which can be presented as follows:
Lemma 1. The objective function (1) is concave if and only if
Proof of Lemma 1 as well as the proofs of the other propositions are provided in
Appendix A.
The retailer determines the retail price, and the manufacturer determines the level of Eco-design, the price of the used product, and the wholesale price. We obtain equilibrium strategies, which are provided in Proposition 1.
Proposition 1. If a take-back regulation is not imposed and the manufacturer decides to collect the used product himself as a response strategy, the equilibrium strategies are:
Proposition 1 shows that the level of Eco-design and the price of the collected product increase with the salvage value of the collected product and decrease with the manufacturer’s per unit recycle processing costs. In other words, it is very important to control the salvage value of the collected product and the disposal cost during the recycling process. Proposition 1 also shows that sales and wholesale prices are only related to market size, price sensitivity, and unit production cost, and are independent of other parameters.
3.2. Scenario 2
In this scenario, the environmental regulation is not imposed, and the manufacturer chooses to entrust the retailer to collect the used products. The maximized profit of the manufacturer can be presented as follows:
In Equation (7), the first two items are wholesale profit and recovery profit respectively, and the last item is the invested cost of the product Eco-design.
The retailer maximizes a profit, which can be presented as follows:
In Equation (8), the first item is selling profit and the last item is recovery profit.
Lemma 2. The objective function (7) is concave if and only if
The retailer determines the retail price and the price of the used products, and the manufacturer determines the level of application of Eco-design, the wholesale price, and the take-back compensation price. We obtain equilibrium strategies, which are provided in Proposition 2.
Proposition 2. If a take-back regulation is not imposed and the manufacturer decides to entrust the retailer to collect the used products as a response strategy, the equilibrium strategies are:
According to the comparative analysis of Propositions 1 and 2, we can find that the salvage values of the collected product and the recycle processing costs have a smaller impact on the level of Eco-design and the price of the collected product in Scenario 2. In addition, an interesting finding is that the sale price and the wholesale price are the same in Scenarios 1 and 2.
3.3. Scenario 3
This scenario describes that the government decides to impose the take-back regulation, and the manufacturer decides to collect the used product by himself. In this scenario, the manufacturer would be penalized by the government for products that were not recalled, and the per-unit penalty to the manufacturer will decrease relatively because of Eco-design. The maximized profit of the manufacturer can be presented as follows:
In Equation (14), the first two items are wholesale profit and recovery profit respectively, and the last two items are the invested cost of product Eco-design and the penalty cost of take-back regulation, respectively.
The maximized profit of the retailer can be presented as follows:
Lemma 3. The objective function (14) is concave if and only if
The retailer determines the retail price, and the manufacturer determines the level of Eco-design, the price of the used product, and the wholesale price to maximize the profit. We obtain equilibrium strategies, which are provided in Proposition 3.
Proposition 3. If a take-back regulation is imposed and the manufacturer decides to collect the used product himself as a response strategy, the equilibrium strategies are:
Proposition 3 shows that the intensity of take-back regulation has a positive impact on the recovery price, but the influence of the intensity of take-back regulation on other decision variables is uncertain. On the one hand, if the product design has a high impact on the recovery cost, the level of Eco-design will be improved with the increase of take-back regulation; on the other hand, if the level of Eco-design has a high impact on the environment, the level of Eco-design will be reduced with the increase of take-back regulation. Moreover, the relationship between the take-back regulation and the sales price or wholesale price is related to market size and the Eco-design cost coefficient.
3.4. Scenario 4
This scenario describes that the government decides to offer a take-back regulation, and the manufacturer decides to choose to entrust the retailer to collect the used products. In this case, the manufacturer would be penalized by the government for products that were not recalled, and the per-unit penalty to manufacturers because of Eco-design will decrease relatively. The maximized profit of the manufacturer can be presented as follows:
In Equation (20), the first two items are wholesale profit and recovery profit respectively, and the last two items are the invested cost of product Eco-design and the penalty cost of take-back regulation, respectively.
The maximized profit of the retailer can be presented as follows:
In Equation (21), the first item is selling profit and the last item is recovery profit.
Lemma 4. The objective function (20) is concave if and only if
The retailer determines the retail price and the price of the used product. The manufacturer determines the emission reduction, the wholesale price, and take-back compensation price. We obtain equilibrium strategies, which are provided in proposition 4.
Proposition 4. If a take-back regulation is imposed and the manufacturer decides to entrust the retailer to collect the used product as a response strategy, the equilibrium strategies are:
According to the comparative analysis of Propositions 3 and 4, we can find that the take-back regulation has a smaller impact on the level of Eco-design and the price of the collected product in Scenario 4. In addition, unlike in Scenarios 1 and 2, the selling price and the wholesale price are not the same in Scenarios 3 and 4.
5. Conclusions
This paper considered a supply chain system consisting of a manufacturer and a retailer, while the government acts as a regulator to set a take-back regulation to influence the supply chain. Firstly, the government decides whether to implement a regulatory policy from the perspective of seeking to maximize social welfare. If the policy is implemented, it has to decide the optimal penalty level for manufacturers due to the not collected products. Secondly, the manufacturer, as a follower, applying Eco-design to reduce environmental pollution and disposal costs, has to respond to the take-back regulation by choosing recycling channels. The manufacturer decides whether to recycle the used products by himself or to entrust this task to the retailer in terms of maximum profit. We compared the equilibrium solutions by modeling the four following scenarios: {No Regulation, Manufacturer}, {No regulation, Retailer}, {Regulation, Manufacturer}, {Regulation, Retailer}. Next, we derived the government’s take-back regulation and optimal penalty level by comparing social welfare and the manufacturer’s response decision in response to regulation.
We obtained some new findings that are different from earlier studies. We found that take-back regulation strongly influences the manufacturer’s product Eco-design strategy. However, the take-back regulation has little influence on recycling channel selection. Specifically, whether for the manufacturer or the government, the take-back regulation will lead to lose-lose results when the manufacturer carries out Eco-design of the product. However, which recycling channel the manufacturer adopts mainly depends on the cost of the corresponding channel, and is not significantly affected by recycling regulations. Our results show that the government should change its take-back regulation if the manufacturer takes the initiative in product Eco-design and product recycling. In other words, for some manufacturers who do not adopt product Eco-design and product recycling, the government should implement take-back regulation. Otherwise, for other manufacturers who do adopt product Eco-design and product recycling, the government should not use a single take-back regulation, and should use a combination of regulations, such as adding tax subsidies or financial subsidies. Thus, our findings add to the previous literature while providing practical recommendations of take-back regulation and corporate governance.
Our analysis might also have some limitations. This paper assumed that all information is known to both the government and the manufacturer. However, information could be asymmetric. Therefore, further research may need to be extended to the information asymmetry case. In addition, it is necessary to consider other government regulations in the product Eco-design, such as tax subsidies and carbon trading.