1. Introduction
Irrigation, along with other quality inputs, is crucial for the livelihood and food security of Pakistan [
1]. Land and water management practices are two very important components to outstrip the water use efficiency and livelihood of rainfed areas [
2,
3]. In the present system of irrigation, low water use efficiency, and low agricultural productivity are the topmost concerns of the Government of Pakistan [
4]. Two possible ways to enhance agricultural productivity include either bringing more area under farming (horizontal expansion) or increasing the production per hectare (vertical expansion) [
5]. Historically farmers of Pakistan have been using conventional irrigation methods comprising basin, border, and furrow to irrigate the crops, in which the entire fieldis watered without considering the actual crop water requirement. These traditional methods of irrigation have created immense issues such as waterlogging and salinity, and on the other hand, their application efficiency is very low [
6]. There are numerous substitute strategies to improve the water application efficiency such as using drip-and-sprinkler irrigation, considering climatic and land parameters, as well as altering the cropping pattern or varieties [
4].
Punjab is Pakistan’s agro-economic hub that contributes to about 80 percent of the country’s food needs [
7]. During the last some decades, climate change has had a crucial effect on the country’s water resources. In response, progressive farmers started using high-efficiency irrigation systems. Due to their high initial and operational costs, small landholders are constrained to employ these modern technologies due to their poor economic conditions and low potential returns. Modern technologies are necessary to address water scarcity and enhance crop performance and water productivity. The use of high efficiency and low-cost irrigation system is one of many options to overcome the water losses caused by conventional methods [
8]. Drip irrigation system, when compared with the furrow irrigation system, gives the optimum potential to enhance yields and irrigation water use efficiency [
9]. Evidently, the furrow irrigation system involves a little initial cost, and it appears to be beneficial, but in reality, furrow irrigation systems require vigorous labor for their establishment and need regular maintenance due to having low application efficiency (45%), as indicated in a study by [
10].
Efficient systems such as drip irrigation have been tested in various crops and found to be beneficial in water resources conservation and water productivity enhancement. Many farmers have limited financial resources to install this system. Pakistan is an agricultural country that is currently facing the problem of water scarcity to fulfill different crop requirements. Drip/trickle irrigation technology was introduced in Pakistan during the early 21st century. After years of research and promotion of high-efficiency irrigation systems through subsidized schemes, drip irrigation technology has become available for easy adoption by farmers. Due to high installation costs, less awareness, and training of farmers for its use, this technology still needs to be tested and evaluated at farmer’s fields to achieve large-scale farmer adoption [
11,
12]. Although the subsidized schemes of the government have promoted drip-and-sprinkler technologies, training and knowledge support to farmers for shifting toward high-value cash crops are limiting factors [
13]. Farmers worldwide have been using drip irrigation systems since the 1990s, but the trend of adoption is quite moderate in Pakistan for small landholders because of (1) excessive designing, which makes this system very costly for small landholdings and (2) poor management of drip irrigation system.
Keeping in mind the adoption constraints by the small landholders, the current study planned to redesign the system by setting up the simpler parts without the involvement of companies. Hence, the main objectives of this research study were to (1) redesign the system and examine the economics of a low-cost drip irrigation system for small landholders (farmers with lands less than 2 hectares) and (2) compare the drip irrigation system with furrow irrigation in terms of water saving and yield improvement.
2. Materials and Methods
The experiment was conducted at Barani Agricultural Research Institute (BARI), which is located at 72°43.4′ longitude, 32°55.5′ latitude, having an altitude of 522 m. The weather conditions of Chakwal are arid to semiarid with annual rainfall varying from 500 to 1000 mm (1979–2016) [
14]. The soil of the experimental site is piedmontalluvial (plains order: ALFISOL belongs to Therpal/Satwal/Kotli series). The physical and chemical properties of the soil as reported [
15] are presented in
Table 1.
The trials were set up in a completely randomized block design (RBCD) with two treatments T1 (low-cost drip irrigation) and T2 (conventional furrow irrigation), each having five replications, as shown in
Figure 1a–d. Furrows and ridges were prepared by means of a ridger, keeping the maximum length of furrow as 30 m to avoid deep percolation losses.
In
Figure 1a, R1, R2, R3, R4, and R5 refer to replications, and T1 and T2 refer to treatments.
Vegetables were sown as per conventional farmers’ practice, and plants having age of six years were selected from the existing orchards of BARI, as depicted in
Figure 1b–d. The planting geometry of vegetables (potato, onion, and chilies) and plants (olive, citrus, and peach) is presented in
Table 2.
A low-cost drip irrigation system was designed and installed in the fields manually. This system comprised a main and sub main lines for each set having 38 mm dia pipe made of polyvinyl chloride (PVC), further attached to lateral lines having 16 mm dia made of low-density polyethylene (LDPE) fitted with 0.006 m
3/h drippers (
Figure 2). In all crops, lateral lines were placed parallel to the plant lines. Lateral lines with built-in drippers were used for row crops (onion, potato, and chilies), while two (2) drippers/plants were placed on the lateral line for fruit plants (olive, peach, and citrus). The parts of the drip irrigation system were purchased from local vendors (local market) and installed manually (without the involvement of a company). Testing of drippers was performed to check the pressure and flow variations by using the standard method described in [
16]. Pressure and flow rates were maintained and recorded as given in
Table 3.
A typical drip system is normally equipped with a venturi injector; including a heavy filtration unit (hydrocyclon filter, sand media filter, and disc filter). However, in the present study, only a screen filter was used at the inlet point of the water source. A simple drum (0.5 m × 0.5 m × 0.3 m) was placed for fertigation instead of a venturi injector to reduce the cost of the system (
Figure 2). The life span of the low-cost drip irrigation system was considered to be 10 years, as adopted by [
17]. The solar pump with a flow rate of 0.004 m
3/s was installed for pumping water. The effective life span of the solar pump was assumed to be 30 years, as adopted in [
18].
For irrigation scheduling, vacuum-gauge-type tensiometers were installed down to effective root depths. Irrigation applications were scheduled on 60% soil moisture depletion (SMD) after accounting for effective rainfall. The irrigation requirements of crops were calculated using the moisture retention curve (
Figure 3). The effective rainfall was calculated using CROPWAT 8.0 model, as shown in [
19].
2.1. Experimental Data Collection and Analysis
Pre sowing moisture contents were determined gravimetrically from a depth of 15 cm to 90 cm, with an interval of 15 cm. To schedule irrigation, soil moisture contents were taken using tensiometers (
Figure 3), after 7-day intervals from each of the experimental sets. The seasonal crop water requirements were assessed with the CROPWAT 8.0 model for which input data comprising climate data (maximum and minimum temperatures (°C), relative humidity (%), sunshine hours (hours), wind speed (km/day), and rainfall (mm)) were acquired from the nearest weather station installed at the campus, while crop data (planting and harvesting dates, Kc values at each growth stage, root depth (m), plant height (m)) and soil data (soil type, total available water (mm/meter), maximum rain infiltration rate (m/day), and initial soil moisture depletion (%)) were recorded on-site.
2.1.1. Vegetative Growth
Crops (onion, potato, and chilies) attributes, i.e., plant height (m), root depth (m), and leaf area (m
2) were measured at the time of harvest. Plant height and root depth were measured from randomly selected 20 plants/replication with the help of a measuring tape. Leaf area (m
2) was calculated by selecting 5 plants/treatment by separating the leaves from the plant, washed with plain water, and drying them in the open air, using a portable leaf area meter. For fruit trees (olive, peach, and citrus), the plant height (m) and canopy volume (m
3) were calculated according to the formula: 0.536 × tree height × crown diameter, as proposed in [
20].
2.1.2. Yield
Yield data of row crops (onion, potato, and chilies) were recorded on each picking from each trial. Similarly, for fruit trees (olive, peach, and citrus), yield data of each fruit tree were measured in (kg)/tree at the time of each picking.
2.1.3. Fruit Quality
Fruit quality was assessed by selecting 20 fruits per treatment at random and determining physical and chemical characteristics of fruit, including fruit length and diameter (mm), fruit weight (kg)/plant, and its health, with visual observation. Fruit length and diameter were calculated by digital Vernier caliper in the laboratory. A total of 10fruits per replication were selected to record juice quality of citrus and peach such as total soluble solids (TSS) by hand refractometer, titrable acidity (%), as citric acid according to [
21], and juice contents (%), as proposed in [
22]. For all selected crops, the cross-sectional data of fixed costs, variable costs, depreciation costs, and the net return attained during the experimental period 2015–2016 for both drip and furrow irrigation systems were determined.
4. Discussion
Irrigation was scheduled with respect to effective rainfall events during crop growing seasons. Irrigation scheduling devices (tensiometers) were installed to monitor the soil moisture to schedule the irrigation events. Water saving in drip irrigation (
Figure 5) was high because the furrow system is less efficient (50%), excess amount of water leached down to the groundwater, and consequently, a large amount of irrigation had to be applied to meet the crop water requirement. The findings of this study are in close agreement with [
29], for vegetables, and [
30] for fruit crops. The data presented in
Figure 5 show the percent increase in yield and water saving in the drip irrigation system. Drip irrigation increased production and, at the same time, increased the quality of fruit, reducing shoot growth, as was reported in [
28]. Numerous research studies suggested that wetting only 20% to 50% of the effective rooting depth of full-grown deciduous fruit trees is adequate to maximize yield, provided enough water is available to meet water requirements during critical periods of fruit development, as proposed in [
31]. Plant growth is badly affected when using the furrow irrigation method because after irrigation, soil moisture contents change from saturation to field capacity to dryness, and therefore, plants bear moisture stress before the next irrigation. A minimum interval of irrigation throughout the crop growing season creates water and nutrient balance and ensures optimum growth of the crop.
Figure 6a–e presents the complete comparison of all costs, i.e., fixed costs, variable costs, and depreciation costs, involved in the establishment and operation of furrow and drip irrigation systems. The total cost of installation of drip irrigation per hectare was calculated as Rs 50,000–150,000, assuming 10 years of its useful life, with a payback period of 1–2 years for fruit plants and 3–6 years for vegetables. The fixed capital costs varied for all crops due to variation in plant spacing of the respective crops (
Table 2); it included the cost of installation of drip system, along with pumping cost using a solar pump. Fixed costs in furrow irrigation comprised the cost of land leveling through laser leveler and the tractor expenses to make ridges (
Table 7). Laser leveling required 4–4.15 h/acre to level 10 cm to 15 cm deep layers of soil. Short-level furrows required accurate field grading, which was performed by machines. The plowing and furrowing were also performed by machines. These operations required skilled labor, fuel, and machinery tools, and all these cots added to the fixed costs of the furrow irrigation method (
Table 7). The variation in variable costs was mainly due to incurred expenses with the purchase of seeds, fertilizers, pesticides, weedicides, and labor involved in field operations. In the drip irrigation system, the labor cost was half, as compared to the furrow irrigation system, because in furrow irrigation, more labor was required for hoeing, weeding, and watering operations. The drip irrigation system required lower field operations, which also reduced the cost of the system. Depreciation costs in drip irrigation systems include the repair and maintenance of drip parts such as damage or leakage in lateral lines, drip emitter clogging, etc., which was fixed for all crops (
Figure 6a). In the furrow irrigation system, the depreciation cost comprised the cost of labor for the repair and maintenance of furrows after every irrigation or a high-rainfall event. Every month during the crop season eight (8) persons were deployed for these operations for a hectare.
The gross returns were computed by multiplying the average market rate with the yield of respective vegetables and fruits during the crop harvesting period. The seasonal gross expenditure, gross return, net return, and percentage increase in net return for drip irrigation and furrow irrigation systems for all the selected crops are also depicted in
Figure 6d,e. The results revealed that the highest percentage net return per hectare under drip irrigation system was recorded for olive (54%) and the lowest percentage net returns recorded for potato (29%), as shown in
Figure 6e.
Financial viability analysis was performed by computing the net present value of crops and fruit plants by discounting both the costs and the returns at the prevailing rate of interest (10%), which is shown in
Table 9. From the table, it is clear that net present values of crops and fruit plants were computed for the entire life of the drip system (10 years). Net present values in
Table 9 showed that the low-cost drip system discounted cash flows over the entire life of the drip set (10 years). The tear-wise net present worth was estimated to calculate the number of years required to recover the capital cost of the drip system. The payback period for olive, peach, and citrus was 2 years, 1 year, and 1 year, respectively, and for potato, onion, and chilies, the payback period was 5 years, 6 years, and 3 years, respectively. The cost incurred on the drip irrigation system was Rs 118,451 for potato and Rs 108,989 for onion; thus, the payback period for both crops is maximum. Due to narrow plant spacing in potato and onion, the initial costs of drip sets were high.
Gross expenditures in the drip irrigation system were higher because of the high initial investment. However, the gross income in the drip irrigation system was high because of the good quality of produce and high yield. Furrow irrigation system consistently underperformed in the case of all the vegetables and fruit crops.
5. Conclusions
From the results of this study, it was concluded that the low-cost drip irrigation system applies water near the roots of the plant, as per requirement, and therefore produces more vegetables and fruits with less water. The low-cost drip irrigation under rainfed conditions saved up to 86% of irrigation water and increased yield by 26–33%, as compared with the furrow irrigation method. Reduced cost of labor in irrigation, fertilizer application, and weeding, combined with increased economic returns, leads to higher economics of vegetable production under the drip system. Fruits and vegetables performed well in the drip irrigation system; however, as observed in this study, the performance of vegetables (potato, onion and chilies) was far low, as compared with fruit plants (olive, peach, and citrus). Based on the present research findings, the average cost of drip sets was calculated to be Rs 50,000–150,000 per hectare for all given crops. It was also concluded that the gross expenditures of the low-cost drip irrigation set can be fully recovered in the second year of crops and orchards. The low-cost drip irrigation was found efficient and economically viable, gave long-term benefits for small landholders, and is feasible/suitable for those areas where the capital costs of existing drip systems are the main barrier to their adoption. There is considerable potential for farmers to grow their orchards and vegetables by installing a low-cost drip irrigation system in their farms/fields.