Sustainable Waste Management for a City Multifloor Manufacturing Cluster: A Framework for Designing a Smart Supply Chain
Abstract
:1. Introduction
- the creation of city Advanced Technology and Education Parks (ATEPs), providing not only educational services, but also innovative products and manufacturing technologies for various enterprises within the framework of regional and/or international cooperation with a wide range of stakeholders [6,28];
- the municipal policy for the sustainable development of CM4.0 and distributed zones of urban entrepreneurship, aimed at creating favorable tax conditions and infrastructure incentives to attract investment and private companies [29].
2. Literature Review
2.1. City MFM Cluster and Transport
- to carry out their reconfiguration, taking into account the requirements for transportation and storage of a wide range of industrial goods (materials, workpieces, components and complete products, finished products and goods, materials and components for the assembly, operation, repair and disposal of technological equipment, etc.), including multi-IRT for road transport or containers;
- to use both transportation within the cluster (cranes, freight elevators and light or e-trucks, rail, marine and air transport, cranes, freight elevators, and trucks) and multimodal and intermodal transportation (containers, trucks, rail, marine, and air transport);
- to carry out the certification, identification, and monitoring of IRTs in real time due to the presence of an appropriate recording device (token) for SSC management (SSCM) realization [34] using connectivity based on the Manufacturing 4.0 principles of IoT, radio-frequency identification (RFID), LoRa (long range), etc. [35,36].
2.2. Municipal Waste Management within a City MFM Cluster
2.3. Sustainable SCM and the SSCM of MPW
3. Methodology of Research
- generation, sorting, and collection of MPW in IRTs (on an MFM building floor);
- vertical transport (freight elevator in the MFM building);
- consolidation and segregation (internal transfer and buffer zones (ITBZs) and/or external transfer and buffer zones (ETBZs);
- transport of city MFM cluster (between MFM buildings and CLN);
- transport of municipal WTS enterprises (between MFM buildings and municipal WTSs and/or between CLN and municipal WTSs);
- unloading of the IRTs with the MPW in the municipal WTSs, washing and disinfection of the empty IRTs, and their partial targeted shipment to production enterprises of the city MFM cluster;
- MPW handling and packaging in the municipal WTSs, with their subsequent shipment to the WTSs of the RTEP, including by means of IRTs;
- transport of municipal WTSs and/or WTSs of the RTEP (between municipal WTSs and WTSs of the RTEP);
- unloading of the IRTs with the MPW in the WTSs of the RTEP, washing and disinfection of the empty IRTs, and their partial targeted shipment to a logistics hub;
- processing (recycling, etc.) of the MPW in the RTEP, with the subsequent shipment of material to the logistics hub or CLN, including by means of IRTs;
- transport of municipal WTSs and/or WTSs of the RTEP (between the WTSs of the RTEP and logistics hub or CLN).
- the possibility of the full or quasi-full handling of a building floor if the only ITBZ is used at the third stage, which includes the delivery of an empty IRT by a freight elevator from the ground floor and the shipment of the MPW-filled IRT to the ground floor. This eliminates empty runs of freight elevators in MFM buildings [28];
- the possibility of the partial or quasi-full handling of a building floor if the only ETBZ is used at the third stage. The partial handling of the building’s floors by freight elevators occurs when a freight elevator is sent a full load of IRT (IRTs) in only one direction. To reduce empty runs of freight elevators, the quasi-full handling of the building’s floors is used, instead of their partial handling. The quasi-full handling of the building’s floors by freight elevators is when the freight elevator is sent or returned to the ground floor of the building with fully loaded IRTs, and only their partial handling is carried out on the building floors [28];
- the use of additional buffer IRTs for MPW collection on the MFM building floors. This need arises when, for one reason or another, it is not possible to ship the IRTs filled with MPW in a timely manner. Buffered IRTs are used if there is the possibility of short-term and safe storage of the MPW in IRTs on the building’s floors, without harmful consequences for the personnel of the production enterprises, the environment, or the state of MPW.
4. Problem Definition, Notation, and Assumptions
4.1. Problem Definition
4.2. Notation
I | number of MFM buildings in the city cluster, i = 1, 2, 3, …, k; |
J | material or component for refuse R0 (Potting et al., 2017), j = 1, 2, 3, …, n; |
R | number of the hierarchy of strategies that contribute to the realization of a circular economy (from R9—recover to R0—refuse), r = 1, 2, 3, …, 10; |
D | day; |
W | week. |
production capacity for each floor of item i (IRTs/h); | |
specific capacity of the freight elevator of item i (IRTs/h); | |
carrying capacity of the freight elevator of item i (IRTs/h); | |
production capacity of item i (IRTs/h); | |
finite (limited) production capacity of item i (IRTs/h); | |
finite (limited) production capacity of the city MFM cluster (IRTs/h); | |
finite (limited) capacity of the MPW generation in the city MFM cluster (IRTs/h); | |
specific capacity per unit of the production area of item i (IRTs/(h m2)); | |
rate speed of the freight elevator of item i (m/s); | |
rate speed of the light or e-truck in the city MFM cluster (km/h); | |
floor area of item i (m2); | |
production area on each floor of item i ((m2); | |
area occupied by the freight elevator of item i (m2); | |
interfloor distance of item i (m); | |
distance between the ITBZ (ETBZ) of item i and the CLN of the cluster (km); | |
distance between the ITBZ (ETBZ) of item i and the municipal WTS (km); | |
number of freight elevators of item i (unit); | |
freight elevator round trip time of item i (h); | |
round trip of the light or e-truck between the i-th MFM building and the CLN of the cluster (h); | |
round trip time of the truck between the i-th MFM building and the municipal WTS (h); | |
time indicator for the freight elevator operation of item i (h); | |
IRT loading/unloading time of item i (s); | |
single floor flight time, representing the time of acceleration and deceleration of item (s); | |
the door opening time of item i (s); | |
the door closing time of item i (s); | |
the time of the multi-IRT picking operations in the ground floor area of item i (s); | |
number if floors of the manufacturing part of item i; | |
number of the IRTs in the freight elevator of item i (unit); | |
coefficient of operation time cycle losses for the freight elevators of item i; | |
coefficient of the freight elevator occupancy rate of item i; | |
coefficient taking into account the average weekly downtime of freight elevators falling within their round trip time of item i; | |
average MPW generation rates of item j; | |
number of the light or e-trucks fir the city MFM cluster in the case of using the first and second scenarios of SSC (unit); | |
number of IRTs for the city MFM cluster in the case of using the first and second scenarios od SSC (unit); | |
number of IRTs in the light or e-truck for servicing item i (unit); | |
IRT loading/unloading time for the light or e-truck of item i (s); | |
coefficient of the IRTs using item i; | |
coefficient of the e-truck occupancy rate of item i; | |
coefficient taking into account the average weekly downtime of the light or e-truck falling within their round trip time of item i; | |
number of trucks for the city MFM cluster in the case of using the first and second scenarios of SSC (unit); | |
number of IRTs for the city MFM cluster in the case of using the first and second scenarios of SSC (unit); | |
number of IRTs in the truck for servicing the city MFM cluster (unit); | |
coefficient that determines the increase in distance between the ITBZ (ETBZ) of the i-th MFM building and the municipal WTS due to the intracluster servies of MFM buildings (for scenarios 3 and 4 the coefficient ); | |
IRT loading/unloading time for the truck of item i (s); | |
coefficient of the IRTs using item i; | |
coefficient of the truck occupancy rate of item i; | |
coefficient taking into account the average weekly down time of the trucks falling within their round trip time of item i; | |
SSCM performance indicator based on an estimate of the utilization rate of cases of the full handling of the city MFM cluster’s buildings during a predetermined time period of item d(w); | |
SSCM performance indicator based on an estimate of the utilization rate of cases of the full, quasi-full, and partial handling of the city MFM cluster’s buildings during a predetermined time period of item d(w); | |
number of cases of the full handling of the i-th building of the city MFM cluster during a predetermined time period of item d(w); | |
number of cases of the quasi-full handling of the i-th building of the city MFM cluster during a predetermined time period of item d(w); | |
number of cases of the partial handling of the i-th building of the city MFM cluster during a predetermined time period of item d(w). |
4.3. Assumptions
- the finite capacity on each production floor of the MFM buildings of the city cluster is the same [74];
- the production capacity for each floor is directly proportional to the production area and depends on the parameter :
- 3.
- the production capacity on each floor of the MFM building is determined by the number of freight elevators in the MFM building and their throughput [28]. The input–output balance material (see Figure 2) on the production floor of the MFM building via freight elevators and technical characteristics of the MFM building and their freight elevators, including a condition of constancy of the MFM building’s area on each of its floors and their distribution, are defined by the following equations [28,66]:
5. Results
5.1. Scenarios of SSC for the Shipment of MPW from a City MFM Cluster’s Enterprises
- the versatility of its use for different production capacities and the generation of waste in the cluster within established limits, without the need to use buffer IRTs for waste collections;
- the division of the truck fleet into municipal WTSs and clusters, which expands the latter’s ability to choose a sustainable transport fleet: light and/or e-trucks;
- the lack of IRT specialization for transported goods, which allows the IRTs with freights received by the enterprise to be used after unloading both for the transportation of manufactured products and goods and for generated waste;
- the joint transportation of MPW and other freights in light or e-trucks in the form of multi-IRTs, which simplifies the logistics and implementation of the SSC within the city MFM cluster;
- the lack of need for additional areas in the cluster territory to accommodate the ETBZ;
- the reduction in the number of objects for service by trucks of the municipal WTSs or WTSs of RTEP, which, according to Little’s law (1954), helps to reduce the lead time;
- the use of the freight elevators for the full handling or quasi-full handling of the production floor of the MFM building of the city cluster, which reduces empty runs and ensures continuity of the flow of materials, goods, and MPW in the framework of the circular economy concept and under supply uncertainty [28].
5.2. Model of the Finite Capacity of the MPW Generation and Transportation for the City MFM Cluster
5.3. SSCM Technologies for the MPW Shipment from the City MFM Cluster’s Enterprises
- use of blockchain technologies to create information support for the SSCM and a more complete use of the MPW in the framework of the circulation economy;
- distribution of input IRTs on the production floor for products or goods and for MPW, determination of the need for additional IRTs, including buffer IRTs for the MPW, and ensuring their delivery in the required time;
- monitoring the filling of IRT with MPW using video cameras and a weight sensor and recording device installed on the IRT;
- MPW certification with registration in the blockchain and in the recording device in the IRT for the MPW collection and shipment;
- reading the data of the MPW certificate from the IRT recording device to determine the possibility of joint transportation with other freights in the multi-IRT and combining the MPW collections by type when they are reloaded at the CLN or at municipal WTSs;
- reading and transfering data from the IRT weight sensor by the recording device to predict the time of its shipment;
- establishment of the order of loading the IRTs into the truck to form multi-IRTs, according to which they are unloaded and loaded into the MFM building’s freight elevators or are serviced at the CLN;
- reading the delivery address by the freight elevator from the IRT recording device for its automatic transportation to the corresponding floor of the MFM building;
- searching for a rational scenario for the MPW shipment and a combination of delivery/shipment of the IRTs in order to allow for the full or quasi-full handling of the MFM buildings;
- choosing a rational scenario for the delivery and shipment of goods and MPW by means of IRTs and the timely formation of routes for trucks in real time, considering the changing situation in the SC;
- decision-making by the machine intelligence of the SSCM system without any external forces in order to reduce the influence of the IRT operator’s subjectivity;
- real-time monitoring of the IRT’s location and the weight of its freight at all stages of its movement and transformation, with the addition of the necessary information in the freight’s blockchain certificate;
- timely informing the operators of the IRTs and trucks about the need to perform certain unloading and loading operations in cases of the joint transportation of freights in the multi-IRT;
- duplicating all entries in the blockchain of the IRT’s recording device;
- real-time monitoring of SSCM performance indicators in the city MFM cluster, considering the handling data of the MFM buildings for each vehicle.
5.4. Case Study
6. Discussion
- UV pulsed xenon lamps should be installed in the bodies of all freight elevators and trucks;
- the bactericidal efficiency of installed UV pulse xenon lamps should guarantee the effective decontamination of external surfaces of transported IRTs and multi-IRTs with their freights from mold fungi, mycobacteria, and viruses;
- the decontamination procedure should be performed only during the transportation of IRTs and multi-IRTs, regardless of the freight presence in them (the maximum duration of UV exposure should not exceed the recommended time for this procedure);
- information about the received UV radiation doses at each stage of transportation of the IRTs and their freights should be automatically read from the sensors of the freight elevator and truck by the IRT recording device and transmitted to the server of the CLN for the rapid assessment of the degree of their disinfection and subsequent storage in the account of the corresponding vehicles and transported freights using blockchain technology;
- operators of vehicles and of the CLN, owners of IRTs, and suppliers and consumers of freights should be subjected to real-time assessments of the degree of their decontamination and the danger to personnel.
7. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
Abbreviations
ATEP | advanced technology and education park |
CLN | city logistics node |
CM4.0 | city manufacturing 4.0 |
CRP | capacity requirements planning |
CPS | cyber-physical Systems |
ETBZ | external transfer and buffer zone |
GPS | Global Positioning System |
I4.0 | industry 4.0 |
ICT | information and communications technology |
IRT | intelligent reconfigurable trolley |
ISWM | integrated sustainable waste management |
ITBZ | internal transfer and buffer zone |
LoRa | long range |
LoT | internet of things |
MFA | material flow analysis |
MFM | multifloor manufacturing |
MNPW | municipal nonproduction waste |
MPW | municipal production waste |
RFID | radio-frequency identification |
RTEP | recycling, treatment, and energy park |
SC | supply chain |
SCM | supply chain management |
SSC | smart supply chain |
SSCM | smart supply chain management |
TBL | triple bottom line |
UV | Ultraviolet |
Wi-Fi | wireless fidelity |
WTS | waste transfer station |
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Number of MFM Buildings in Cluster | Options Regarding the Handling of the City MFM Buildings and Indicators and for Days of the Week | ||||||
---|---|---|---|---|---|---|---|
Monday | Tuesday | Wednesday | Thursday | Friday | |||
1 | Op2; 0.2; 0.65 | Op4; 0; 0.75 | Op3; 0.2; 0.75 | Op5; 0.4; 0.8 | Op5; 0.4; 0.8 | 0.24 | 0.75 |
2 | Op7; 1.0; 1.0 | Op1; 0; 0.5 | Op6; 0.6; 0.85 | Op5; 1.0; 1.0 | Op4; 0; 0.75 | 0.52 | 0.82 |
3 | Op3; 0.2; 0.75 | Op7; 1.0; 1.0 | Op2; 0.2; 0.65 | Op6; 0.6; 0.85 | Op4; 0; 0.75 | 0.40 | 0.80 |
4 | Op5; 0.4; 0.8 | Op1; 0; 0.5 | Op7; 1.0; 1.0 | Op4; 0; 0.75 | Op5; 0.4; 0.8 | 0.36 | 0.77 |
5 | Op6; 0.6; 0.85 | Op5; 0.4; 0.8 | Op3; 0.2; 0.75 | Op7; 1.0; 1.0 | Op2; 0.2; 0.65 | 0.48 | 0.81 |
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Dzhuguryan, T.; Deja, A. Sustainable Waste Management for a City Multifloor Manufacturing Cluster: A Framework for Designing a Smart Supply Chain. Sustainability 2021, 13, 1540. https://doi.org/10.3390/su13031540
Dzhuguryan T, Deja A. Sustainable Waste Management for a City Multifloor Manufacturing Cluster: A Framework for Designing a Smart Supply Chain. Sustainability. 2021; 13(3):1540. https://doi.org/10.3390/su13031540
Chicago/Turabian StyleDzhuguryan, Tygran, and Agnieszka Deja. 2021. "Sustainable Waste Management for a City Multifloor Manufacturing Cluster: A Framework for Designing a Smart Supply Chain" Sustainability 13, no. 3: 1540. https://doi.org/10.3390/su13031540
APA StyleDzhuguryan, T., & Deja, A. (2021). Sustainable Waste Management for a City Multifloor Manufacturing Cluster: A Framework for Designing a Smart Supply Chain. Sustainability, 13(3), 1540. https://doi.org/10.3390/su13031540