Long-Term Neutralization of Acidic Condensate from Gas Condensing Boilers
Abstract
:1. Introduction
2. Materials and Methods
2.1. Chemical Composition of Natural Gas
2.2. Analysis of Condensate
2.2.1. Complete Analysis of Condensate
2.2.2. Composition of Dolomite
2.3. Description of Neutralization Box
2.4. Calculation of Retention Time
2.5. Methods of Neutralization Tests Measurements
3. Results and Discussion
3.1. Principle of Condensate Neutralization by Dolomite
3.2. Neutralization of Condensate from Aluminum Heat Exchanger
3.2.1. Dynamic Short-Term Test of pH Changes in the Condensate Caused by the Standard Dolomite
3.2.2. Dynamic Short-Term Test of pH Change in the Condensate Caused by the Modified Dolomite
3.2.3. Dynamic Long-Term Test of pH Change in Condensate in NB
3.3. Improvements in Condensate Neutralization
3.3.1. Aeration of Condensate in NB
3.3.2. Analysis of Total Organic Carbon
3.3.3. Analysis of Aluminum
3.3.4. Use of Siphon and the Aeration of the Condensate
3.4. Neutralization of the Condensate from Stainless-Steel Heat Exchanger
Dynamic Long-Term Test (3 Days) of pH Changes in the Condensate in the NB
4. Conclusions
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Parameter | Value | Unit | Measurement Uncertainty | Value | Value | Unit | Measurement Uncertainty | Standard |
---|---|---|---|---|---|---|---|---|
Cond 1 | Cond 2 | Cond 3 | ||||||
Inlet | % | Inlet | Outlet | % | ||||
pH | 3.09 | ±2.6 | 3.44 | 6.33 | ±2.6 | [12] | ||
inorganic parameters | ||||||||
ammonia and ammonia salts as NH4 | 3.41 | mg/dm3 | ±15.0 | 1.48 | 1.39 | mg/dm3 | ±12 | [13,14] |
ammoniacal nitrogen | 2.65 | mg/dm3 | ±15.0 | 1.151 | 1.081 | mg/dm3 | [13,14] | |
nitrate nitrogen | 62.7 | mg/dm3 | ±15.0 | 19.3 | 20.4 | mg/dm3 | [15] | |
nitrates | 277 | mg/dm3 | ±15.0 | 85.5 | 90.5 | mg/dm3 | ±22 | [15] |
nitrite nitrogen | 0.115 | mg/dm3 | ±25.0 | 0.237 | 0.234 | mg/dm3 | [13,14] | |
nitrites | 0.378 | mg/dm3 | ±15.0 | 0.78 | 0.77 | mg/dm3 | ±13 | [13,14] |
sulfates as (SO42−) | 37.2 | mg/dm3 | ±15.0 | 14.4 | 3.29 | mg/dm3 | ±18 | [15] |
chlorides | 0.524 | mg/dm3 | ±15.0 | 0.33 | 0.62 | mg/dm3 | ±22 | [15] |
fluorides | 0.267 | mg/dm3 | ±15.0 | 0.2 | <0.05 | mg/dm3 | [15] | |
alkalinity 4.5 | <0.150 | mmol/dm3 | 0 | 0.43 | mmol/dm3 | ±10 | [3,16,17] | |
alkalinity 8.3 | <0.150 | mmol/dm3 | 0 | 0 | mmol/dm3 | [3,16,17] | ||
acidity 4.5 | 2.68 | mmol/dm3 | ±15.0 | 1.82 | 0 | mmol/dm3 | ±10 | [18] |
acidity 8.3 | 5.46 | mmol/dm3 | ±15.0 | 2.32 | 0.25 | mmol/dm3 | [18] | |
organic parameters | ±15.0 | |||||||
TOC | 0.96 | mg/dm3 | ±20.0 | mg/dm3 | [19] |
Weight of Crushed Dolomite (g) | Weight of Water (g) | Weight of Crushed Dolomite + Water (g) | Voids (%) |
---|---|---|---|
1832 | 495 | 2327 | 21 |
Neutralization Box | Standard Dolomite | Standard Dolomite | Modified Dolomite | Modified Dolomite |
---|---|---|---|---|
Weight of dolomite (kg) | 10 | 10 | 20 | 20 |
Particle size of dolomite (mm) | from 4.0 to 8.0 | from 4.0 to 8.0 | from 1.8 to 3.15 | from 1.8 to 3.15 |
Voids in dolomite (-) | 0.31 | 0.31 | 0.21 | 0.21 |
Width of NB (cm) | 26 | 26 | 5 a | 5 a |
Height of condensate in NB (cm) | 15.5 | 15.5 | 14 | 14 |
Length of NB (cm) | 34.5 | 34.5 | 172.5 b | 172.5 b |
Cross-sectional surface area (m2) | 0.036 | 0.036 | 0.007 | 0.007 |
Volume of NB (m3) | 0.013 | 0.013 | 0.012 | 0.012 |
Inlet flow rate of condensate (dm3/h) | 20 | 40 | 20 | 40 |
Inlet flow rate of condensate (m3/h) | 0.02 | 0.04 | 0.02 | 0.04 |
Superfition velocity (m/min) | 0.030 | 0.060 | 0.227 | 0.454 |
Calculated mean retention time of condensate in NB (min) | 11.6 | 5.8 | 7.6 | 3.8 |
Parameter | Unit | Cond 4 (Inlet) | Cond 4 (Outlet, 24 h) | Cond 4 (Outlet, 48 h) | Cond 5 (Inlet) | Cond 5 (Outlet, 24 h) | Cond 5 (Outlet, 48 h) | Standard |
---|---|---|---|---|---|---|---|---|
pH | 2.70 | 7.11 | 8.04 | 2.92 | 6.87 | 7.53 | [12] | |
NO3− | mg/dm3 | 49.891 | 61.768 | 61.342 | 86.144 | 102.967 | 99.756 | [20] |
NO2− | mg/dm3 | 0.064 | <0.06 | <0.06 | 1.554 | 2.130 | 2.001 | [20] |
SO42− | mg/dm3 | 7.812 | 12.733 | 11.881 | 55.397 | 67.852 | 63.755 | [20] |
Cl− | mg/dm3 | 0.299 | 2.304 | 2.515 | 0.565 | 1.793 | 1.803 | [20] |
Condensate at Inlet of NB | Condensate at Outlet of NB (K0) | Condensate at Outlet of NB (K1) | Uncertainty | ||
---|---|---|---|---|---|
Parameter | Unit | ||||
pH (not normalized) | - | 3.7 | 7.08 | 7.22 | ±4% |
TOC | mg/dm3 | 6.1 | 12.7 | 5 | ±20% |
Al | mg/dm3 | 16 | 2.92 | 0.79 | ±8% |
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Horák, J.; Kuboňová, L.; Dej, M.; Ryšavý, J.; Bajer, S.; Kysučan, Z.; Ulrich, P.; Mareček, P.; Tesař, F.; Garba, M.; et al. Long-Term Neutralization of Acidic Condensate from Gas Condensing Boilers. Sustainability 2022, 14, 15015. https://doi.org/10.3390/su142215015
Horák J, Kuboňová L, Dej M, Ryšavý J, Bajer S, Kysučan Z, Ulrich P, Mareček P, Tesař F, Garba M, et al. Long-Term Neutralization of Acidic Condensate from Gas Condensing Boilers. Sustainability. 2022; 14(22):15015. https://doi.org/10.3390/su142215015
Chicago/Turabian StyleHorák, Jiří, Lenka Kuboňová, Milan Dej, Jiří Ryšavý, Stanislav Bajer, Zdeněk Kysučan, Pavel Ulrich, Pavel Mareček, Filip Tesař, Martin Garba, and et al. 2022. "Long-Term Neutralization of Acidic Condensate from Gas Condensing Boilers" Sustainability 14, no. 22: 15015. https://doi.org/10.3390/su142215015
APA StyleHorák, J., Kuboňová, L., Dej, M., Ryšavý, J., Bajer, S., Kysučan, Z., Ulrich, P., Mareček, P., Tesař, F., Garba, M., Hopan, F., & Praus, P. (2022). Long-Term Neutralization of Acidic Condensate from Gas Condensing Boilers. Sustainability, 14(22), 15015. https://doi.org/10.3390/su142215015