Sustainability Concept in Decision-Making: Carbon Tax Consideration for Joint Product Mix Decision
Abstract
:1. Introduction
2. Literature Review
2.1. Carbon Tax
2.2. Concepts of ABC and TDABC
2.3. Applying TOC and ABC to Product Mix Decision-Making
2.4. The Pharmaceutical Industry Joint Product Mix Decision-Making
3. Models for Joint Product Mix
3.1. Notations
3.1.1. Decision Variables
- is the company’s profit;
- is the quantity of material APIs for the production of the joint product;
- is the production quantity of joint product at the split-off point;
- is the quantity of joint product processed further in a separate process after the split-off point;
- is the units of product for each unit of joint production (coefficient of the joint production);
- is the units of products produced by processing each unit of products after the split-off point (coefficient of processing production after the split-off point);
- is the batches of joint products;
- is the batches of products processed after the split-off point;
- is the quantity of a shipment of joint product ;
- is the quantity of a shipment of product processed further in a separate process after the split-off point;
- is the demand for joint product ;
- is the demand of product after the split-off point;
- is the tableting department labor/hour production capacity;
- is the production capacity of tableting machine operating hours;
- is the order processing and tableting control department production capacity;
- is the shipping department production capacity;
- is the pharmaceutical inspection capacity;
- is the VOCs’ disposal capacity;
- is a zero, one variable; if joint product is not produced, it is zero; otherwise, it is one;
- is a zero, one variable; if product is processed further in a separate process, but is not produced after the split-off point, it is zero; otherwise, it is one.
3.1.2. Parameters
- is the unit price of joint product at the split-off point;
- is the unit price of joint product processed further in a separate process after the split-off point;
- MA0 is the unit price of material APIs for the production of the joint product;
- MAi1 is the unit price of material APIs for the further processing of the joint products;
- is the marketing, plant guard and management costs;
- is the direct labor hours demanded for the production of joint product ;
- is the direct labor hours demanded for the production of product processed further in a separate process after the split-off point;
- is the hours for the operation of the tableting machine for the production of joint product ;
- is the hours required for the processing and production of product after the split-off point;
- is the time to initiate the tableting machine for joint product ;
- is the time to initiate the tableting machine for joint product processed further in a separate process after the split-off point;
- is the time of order processing of joint product ;
- is the time of order processing of joint product processed further in a separate process after the split-off point;
- is the time to shift each batch of APIs for joint product to the tableting department;
- is the time to shift each batch of APIs for joint product processed further in a separate process after the split-off point to the tableting department;
- is the time to ship joint product ;
- is the time to ship product processed further in a separate process after the split-off point;
- is the time to package each unit of joint product ;
- is the time to package each unit of joint product processed further in a separate process after the split-off point;
- is the time for inspection of joint product ;
- is the time for inspection of product processed further in a separate process after the split-off point;
- is the time for the disposal of each batch of volatile organic compounds (VOCs) produced in the production of joint product ;
- is the time to for the disposal of each batch of volatile organic compounds (VOCs) produced in the production of product processed further in a separate process after the split-off point;
- is the quantity of joint product of each batch;
- is the quantity of joint product of each batch;
- is the quantity of each shipment of joint product ;
- is the quantity of each shipment of product ;
- is the unit labor hourly costs of the tableting department;
- is the unit tableting machine’s operating cost per hour;
- is the unit labor/hour costs of the order processing department;
- is the unit labor/hour costs of the shipping department;
- is the unit pharmaceutical inspection hourly cost.
3.2. The TDABC Model
3.3. TOC Model
3.4. ABC Model
3.5. Sensitivity Test with Carbon Tax
- is the carbon tax rate of the r-th carbon emission charge level;
- is the upper limit of the r-th carbon emission charge level;
- is a zero/one variable; means that the carbon emission quantity is within the r-th carbon emission charge level;
- are the variable for the carbon emission quantity within the first, second and third carbon emission charge levels, respectively.
4. An Illustrative Case
4.1. TDABC
4.2. TOC
4.3. ABC
4.4. Analysis
4.5. Sensitivity Test with Carbon Tax
5. Discussion
6. Conclusions
Acknowledgments
Author Contributions
Appendix A
Subject to Direct Material | Subject to Tableting Labor Subject to Tableting Machinery |
Subject to Inspection Subject to VOCs Disposal | Subject to Ordering Subject to Shipping |
Optimal Joint Product Mix Solution for the TDABC Model |
Subject to Direct Material | Subject to Tableting Labor Subject to Tableting Machinery |
Subject to Inspection Subject to VOCs Disposal | Subject to Ordering Subject to Shipping |
Optimal Joint Product Mix Solution for the TDABC Model |
Subject to Direct Material Subject to Ordering | Subject to Tableting Labor Subject to Tableting Machinery |
Subject to Inspection Subject to VOCs Disposal | Subject to Shipping |
Optimal Joint Product Mix Solution for the TDABC Model |
Subject to Direct Material | Subject to Tableting Labor Subject to Tableting Machinery |
Subject to Inspection Subject to Carbon Tax | Subject to Ordering Subject to Shipping Subject to VOCs Disposal |
Sensitivity Analysis of TDABC Model with the Carbon Tax |
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Panel A: Production Information | Process 0 | Process 1 | Process 2 | ||||
Product D10 | Product D20 | Product D30 | Product D11 | Product D21 | |||
Maximum demand | Ri0 | Ri1 | 8000 | 9000 | 6000 | 4800 | 4000 |
Selling price | Xi0 | Xi1 | $145 | $144 | $135 | $155 | $155 |
Production Coefficient | ei | fi | 1 | 1 | 1 | 1 | 1 |
Material of APIs | MA0 | MAi1 | $70 | $20 | $25 | ||
Labor hours | tli0 | tli1 | 0.3 | 0.4 | 0.5 | 0.6 | 0.7 |
Machine hours | tmi0 | tmi1 | 0.7 | 0.6 | 0.5 | 0.4 | 0.3 |
Setup hours | tbi0 | tbi1 | 2 | 3 | 5 | 2 | 2 |
Inspection hours | tτi0 | tτi1 | 100 | 100 | 150 | 300 | 250 |
VOC disposal hours (per batch) | 10 | 50 | 45 | ||||
Quantity of batch | bi0 | bi1 | 560 | 560 | 300 | 180 | 180 |
Quantity of shipment | si0 | si1 | 280 | 280 | 150 | 90 | 90 |
Carbon Tax Constraint | |||||||
Carbon tax rate: m1 = $3/unit; m2 = $4/unit; m3 = $5/unit | |||||||
The upper limit of three carbon emission charge level: Q1 = 12,000; Q2 = 15,000; Q3 = 25,000 | 3 | 2 | 2 | ||||
Marketing, plant guard and management | $400,000 | ||||||
Panel B: Resources Consumed | Tableting Labor | Tableting Machinery | Ordering | Shipping | Inspection | VOC’s Disposal | |
Resources | $717,640 | $430,440 | $10,000 | $123,000 | $70,250 | $105,000 | |
Available capacity (hours) | = 18,640 | = 16,880 | = 250 | = 4100 | = 1000 | = 3000 | |
Per hour/rate | kl = $38.5/h | km = $25.5/h | ko = $40/h | kδ = $30/h | kτ = $70.25/h | kv = $35/h |
Panel A: Quantity of Products Sold | TDABC | TOC | ABC | ||||
Product D10 | 7840 | 7840 | 7840 | ||||
Product D20 | 8960 | 8400 | 8960 | ||||
Product D30 | 5400 | 6000 | 2400 | ||||
Product D11 | 4500 | 4680 | 4680 | ||||
Product D21 | 3960 | 3960 | 3960 | ||||
Panel B: Resources Consumed | TDABC | TOC | ABC | ||||
Capacity (h) | Consumed | Consumed | Consumed | ||||
(h) | (%) | (h) | (%) | (h) | (%) | ||
Tableting labor | 18,640 | 14,368 | 77.08 | 14,561 | 78.12 | 12,928 | 69.36 |
Tableting machinery | 16,880 | 16,812 | 99.60 | 16,857 | 99.86 | 15,336 | 90.85 |
Ordering | 250 | 101 | 40.40 | 104 | 41.60 | 89 | 35.60 |
Inspection | 1000 | 900 | 90.00 | 900 | 90.00 | 900 | 90.00 |
Shipping | 4100 | 3193 | 77.88 | 3217 | 78.46 | 2898 | 70.68 |
VOC’s disposal | 3000 | 2400 | 80.00 | 2440 | 81.33 | 2450 | 81.67 |
Panel C: Profit | TDABC | TOC | ABC | ||||
Revenue | $4,499,000 | $4,524,400 | $4,152,800 | ||||
Material costs | $2,335,200 | $2,354,200 | $2,141,400 | ||||
Tableting labor | $553,168 | $560,599 | $497,728 | ||||
Tableting machinery | $428,706 | $429,854 | $391,068 | ||||
Ordering cost | $4040 | $4147 | $3547 | ||||
Inspection cost | $63,225 | $63,225 | $63,225 | ||||
Shipping cost | $95,780 | $96,520 | $86,960 | ||||
VOC’s disposal cost | $84,000 | $85,400 | $85,750 | ||||
Marketing, Plant guard & management | $400,000 | $400,000 | $400,000 | ||||
Income based on resources used in production | $534,881 | $530,455 | $483,122 | ||||
Unused capacity cost | $227,411 | $216,585 | $328,052 | ||||
Income based on resources supplied to production | $307,470 | $313,870 | $155,070 |
Version | Total Variables | Integer Variables | Nonlinear Variables | Constraints |
---|---|---|---|---|
Super Lingo | 2000 | 200 | 200 | 1000 |
Hyper Lingo | 8000 | 800 | 800 | 4000 |
Industrial Lingo | 32,000 | 3200 | 3200 | 16,000 |
Extended Lingo | Unlimited | Unlimited | Unlimited | Unlimited |
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Tsai, W.-H.; Chang, J.-C.; Hsieh, C.-L.; Tsaur, T.-S.; Wang, C.-W. Sustainability Concept in Decision-Making: Carbon Tax Consideration for Joint Product Mix Decision. Sustainability 2016, 8, 1232. https://doi.org/10.3390/su8121232
Tsai W-H, Chang J-C, Hsieh C-L, Tsaur T-S, Wang C-W. Sustainability Concept in Decision-Making: Carbon Tax Consideration for Joint Product Mix Decision. Sustainability. 2016; 8(12):1232. https://doi.org/10.3390/su8121232
Chicago/Turabian StyleTsai, Wen-Hsien, Jui-Chu Chang, Chu-Lun Hsieh, Tsen-Shu Tsaur, and Chung-Wei Wang. 2016. "Sustainability Concept in Decision-Making: Carbon Tax Consideration for Joint Product Mix Decision" Sustainability 8, no. 12: 1232. https://doi.org/10.3390/su8121232
APA StyleTsai, W. -H., Chang, J. -C., Hsieh, C. -L., Tsaur, T. -S., & Wang, C. -W. (2016). Sustainability Concept in Decision-Making: Carbon Tax Consideration for Joint Product Mix Decision. Sustainability, 8(12), 1232. https://doi.org/10.3390/su8121232