Microwave-Assisted Solvent Bonding for Polymethyl Methacrylate Microfluidic Device
Abstract
:1. Introduction
2. Experiment
2.1. Materials and Reagent
2.2. Microchannel Fabrication
2.3. Contact Angle Measurement
2.4. Bonding Strength Measurements
3. Results and Discussion
3.1. Microwave-Assisted Solvent Bonding
3.2. Microwave-Assisted Solvent Bonding Mechanism
3.3. Microwave-Assisted Solvent Bonding Performance
3.3.1. Bonding Coverage Evaluation
3.3.2. Geometry Stability Evaluation
3.3.3. Bonding Strength Evaluation
4. Conclusions
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
- Convery, N.; Gadegaard, N. 30 years of microfluidics. Micro Nano Eng. 2019, 2, 76–91. [Google Scholar] [CrossRef]
- Zhang, Y.; Zhou, Y.; Yang, Y.J.; Pappas, D. Microfluidics for sepsis early diagnosis and prognosis: A review of recent methods. Analyst 2021, 146, 2110–2125. [Google Scholar] [CrossRef] [PubMed]
- Kosack, C.S.; Page, A.L.; Klatser, P.R. A guide to aid the selection of diagnostic tests. Bull. World Health Organ. 2017, 95, 639–645. [Google Scholar] [CrossRef]
- Vandenberg, O.; Martiny, D.; Rochas, O.; van Belkum, A.; Kozlakidis, Z. Considerations for diagnostic COVID-19 tests. Nat. Rev. Microbiol. 2021, 19, 171–183. [Google Scholar] [CrossRef]
- Sharma, S.; Zapatero-Rodríguez, J.; Estrela, P.; O’Kennedy, R. Point-of-Care Diagnostics in Low Resource Settings: Present Status and Future Role of Microfluidics. Biosensors 2015, 5, 577–601. [Google Scholar] [CrossRef] [Green Version]
- Hou, X.; Zhang, Y.S.; Santiago, G.T.-d.; Alvarez, M.M.; Ribas, J.; Jonas, S.J.; Weiss, P.S.; Andrews, A.M.; Aizenberg, J.; Khademhosseini, A. Interplay between materials and microfluidics. Nat. Rev. Mater. 2017, 2, 17016. [Google Scholar] [CrossRef]
- Pandey, C.M.; Augustine, S.; Kumar, S.; Kumar, S.; Nara, S.; Srivastava, S.; Malhotra, B.D. Microfluidics Based Point-of-Care Diagnostics. Biotechnol. J. 2018, 13, 1700047. [Google Scholar] [CrossRef] [PubMed]
- Sun, H.; Chan, C.-W.; Wang, Y.; Yao, X.; Mu, X.; Lu, X.; Zhou, J.; Cai, Z.; Ren, K. Reliable and reusable whole polypropylene plastic microfluidic devices for a rapid, low-cost antimicrobial susceptibility test. Lab Chip 2019, 19, 2915–2924. [Google Scholar] [CrossRef]
- Tsao, C.W. Polymer Microfluidics: Simple, Low-Cost Fabrication Process Bridging Academic Lab Research to Commercialized Production. Micromachines 2016, 7, 225. [Google Scholar] [CrossRef] [Green Version]
- Becker, H.; Locascio, L.E. Polymer microfluidic devices. Talanta 2002, 56, 267–287. [Google Scholar] [CrossRef]
- Peng, L.; Deng, Y.; Yi, P.; Lai, X. Micro hot embossing of thermoplastic polymers: A review. J. Micromech. Microeng. 2013, 24, 013001. [Google Scholar] [CrossRef]
- Ma, X.; Li, R.; Jin, Z.; Fan, Y.; Zhou, X.; Zhang, Y. Injection molding and characterization of PMMA-based microfluidic devices. Microsyst. Technol. 2020, 26, 1317–1324. [Google Scholar] [CrossRef]
- Tsao, C.-W.; Chen, T.-Y.; Woon, W.Y.; Lo, C.-J. Rapid polymer microchannel fabrication by hot roller embossing process. Microsyst. Technol. 2012, 18, 713–722. [Google Scholar] [CrossRef]
- Tsao, C.-W.; DeVoe, D.L. Bonding of thermoplastic polymer microfluidics. Microfluid. Nanofluid. 2008, 6, 1–16. [Google Scholar] [CrossRef]
- Temiz, Y.; Lovchik, R.D.; Kaigala, G.V.; Delamarche, E. Lab-on-a-chip devices: How to close and plug the lab? Microelectron. Eng. 2015, 132, 156–175. [Google Scholar] [CrossRef]
- Giri, K.; Tsao, C.W. Recent Advances in Thermoplastic Microfluidic Bonding. Micromachines 2022, 13, 486. [Google Scholar] [CrossRef]
- Tsao, C.-W.; Syu, W.-C. Bonding of thermoplastic microfluidics by using dry adhesive tape. RSC Adv. 2020, 10, 30289–30296. [Google Scholar] [CrossRef]
- Shaegh, S.A.M.; Pourmand, A.; Nabavinia, M.; Avci, H.; Tamayol, A.; Mostafalu, P.; Ghavifekr, H.B.; Aghdam, E.N.; Dokmeci, M.R.; Khademhosseini, A.; et al. Rapid prototyping of whole-thermoplastic microfluidics with built-in microvalves using laser ablation and thermal fusion bonding. Sens. Actuators B Chem. 2018, 255, 100–109. [Google Scholar] [CrossRef]
- Gong, Y.; Park, J.M.; Lim, J. An Interference-Assisted Thermal Bonding Method for the Fabrication of Thermoplastic Microfluidic Devices. Micromachines 2016, 7, 211. [Google Scholar] [CrossRef] [Green Version]
- Kistrup, K.; Poulsen, C.E.; Hansen, M.F.; Wolff, A. Ultrasonic welding for fast bonding of self-aligned structures in lab-on-a-chip systems. Lab Chip 2015, 15, 1998–2001. [Google Scholar] [CrossRef]
- Rahbar, M.; Chhina, S.; Sameoto, D.; Parameswaran, M. Microwave-induced, thermally assisted solvent bonding for low-cost PMMA microfluidic devices. J. Micromech. Microeng. 2010, 20, 015026. [Google Scholar] [CrossRef]
- Roy, S.; Yue, C.Y.; Wang, Z.Y.; Anand, L. Thermal bonding of microfluidic devices: Factors that affect interfacial strength of similar and dissimilar cyclic olefin copolymers. Sens. Actuators B Chem. 2012, 161, 1067–1073. [Google Scholar] [CrossRef]
- Zhu, X.; Liu, G.; Guo, Y.; Tian, Y. Study of PMMA thermal bonding. Microsyst. Technol. 2006, 13, 403–407. [Google Scholar] [CrossRef]
- Chen, Z.; Zhang, L.; Chen, G. A spring-driven press device for hot embossing and thermal bonding of PMMA microfluidic chips. Electrophoresis 2010, 31, 2512–2519. [Google Scholar] [CrossRef] [PubMed]
- Zhang, Z.; Luo, Y.; Wang, X.; Zheng, Y.; Zhang, Y.; Wang, L. A low temperature ultrasonic bonding method for PMMA microfluidic chips. Microsyst. Technol. 2010, 16, 533–541. [Google Scholar] [CrossRef]
- Li, J.; Meng, F.; Liang, C.; Liu, C. Energy director structure and self-balancing jig for the ultrasonic bonding of microfluidic chips. Micro Nano Lett. 2017, 12, 453–457. [Google Scholar] [CrossRef]
- Jiang, X.; Chandrasekar, S.; Wang, C.H. A laser microwelding method for assembly of polymer based microfluidic devices. Opt. Lasers Eng. 2015, 66, 98–104. [Google Scholar] [CrossRef]
- Volpe, A.; Di Niso, F.; Gaudiuso, C.; De Rosa, A.; Vazquez, R.M.; Ancona, A.; Lugara, P.M.; Osellame, R. Welding of PMMA by a femtosecond fiber laser. Opt. Express 2015, 23, 4114–4124. [Google Scholar] [CrossRef]
- Holmes, R.J.; McDonagh, C.; McLaughlin, J.A.D.; Mohr, S.; Goddard, N.J.; Fielden, P.R. Microwave bonding of poly(methylmethacrylate) microfluidic devices using a conductive polymer. J. Phys. Chem. Solids 2011, 72, 626–629. [Google Scholar] [CrossRef] [Green Version]
- Toossi, A.; Moghadas, H.; Daneshmand, M.; Sameoto, D. Bonding PMMA microfluidics using commercial microwave ovens. J. Micromech. Microeng. 2015, 25, 085008. [Google Scholar] [CrossRef]
- Ng, S.P.; Wiria, F.E.; Tay, N.B. Low distortion solvent bonding of microfluidic chips. Procedia Eng. 2016, 141, 130–137. [Google Scholar] [CrossRef] [Green Version]
- Laher, M.; Hild, S. A detailed micrometer scale investigation of the solvent bonding process for microfluidic chip fabrication. RSC Adv. 2014, 4, 5371–5381. [Google Scholar] [CrossRef]
- Bamshad, A.; Nikfarjam, A.; Khaleghi, H. A new simple and fast thermally-solvent assisted method to bond PMMA–PMMA in micro-fluidics devices. J. Micromech. Microeng. 2016, 26, 065017. [Google Scholar] [CrossRef]
- Faghih, M.M.; Sharp, M.K. Solvent-based bonding of PMMA-PMMA for microfluidic applications. Microsyst. Technol. 2019, 25, 3547–3558. [Google Scholar] [CrossRef]
- Duong, L.H.; Chen, P.C. Novel solvent bonding method for creation of a three-dimensional, non-planar, hybrid PLA/PMMA microfluidic chip. Sens. Actuators A Phys. 2018, 280, 350–358. [Google Scholar]
- Wan, A.M.D.; Moore, T.A.; Young, E.W.K. Solvent Bonding for Fabrication of PMMA and COP Microfluidic Devices. J. Vis. Exp. 2017, 119, 55175. [Google Scholar] [CrossRef]
- Chen, P.C.; Duong, L.H. Novel solvent bonding method for thermoplastic microfluidic chips. Sens. Actuators B Chem. 2016, 237, 556–562. [Google Scholar] [CrossRef]
- Trinh, K.T.L.; Thai, D.A.; Chae, W.R.; Lee, N.Y. Rapid Fabrication of Poly(methyl methacrylate) Devices for Lab-on-a-Chip Applications Using Acetic Acid and UV Treatment. ACS Omega 2020, 5, 17396–17404. [Google Scholar] [CrossRef]
- Trinh, K.T.L.; Pham, Q.N.; Lee, N.Y. Clog-free and reliable solvent bonding of poly(methyl methacrylate) microdevice mediated by eco-friendly acetic acid at room temperature and its application for polymerase chain reaction and human cell culture. Sens. Actuators B Chem. 2019, 282, 1008–1017. [Google Scholar] [CrossRef]
- Brown, L.; Koerner, T.; Horton, J.H.; Oleschuk, R.D. Fabrication and characterization of poly(methylmethacrylate) microfluidic devices bonded using surface modifications and solvents. Lab A Chip 2006, 6, 66–73. [Google Scholar] [CrossRef]
- Gan, Z.B.; Zhang, L.Y.; Chen, G. Solvent bonding of poly(methyl methacrylate) microfluidic chip using phase-changing agar hydrogel as a sacrificial layer. Electrophoresis 2011, 32, 3319–3323. [Google Scholar] [CrossRef] [PubMed]
- Sun, X.H.; Peeni, B.A.; Yang, W.; Becerril, H.A.; Woolley, A.T. Rapid prototyping of poly(methyl methacrylate) microfluidic systems using solvent imprinting and bonding. J. Chromatogr. A 2007, 1162, 162–166. [Google Scholar] [CrossRef] [Green Version]
- Shah, J.J.; Geist, J.; Locascio, L.E.; Gaitan, M.; Rao, M.V.; Vreeland, W.N. Capillarity induced solvent-actuated bonding of polymeric microfluidic devices. Anal. Chem. 2006, 78, 3348–3353. [Google Scholar] [CrossRef]
- Zhang, H.; Liu, X.W.; Li, T.; Han, X.W. Miscible Organic Solvents Soak Bonding Method Use in a PMMA Multilayer Microfluidic Device. Micromachines 2014, 5, 1416–1428. [Google Scholar] [CrossRef] [Green Version]
- Wan, A.M.D.; Sadri, A.; Young, E.W.K. Liquid phase solvent bonding of plastic microfluidic devices assisted by retention grooves. Lab A Chip 2015, 15, 3785–3792. [Google Scholar] [CrossRef]
- Wallow, T.I.; Morales, A.M.; Simmons, B.A.; Hunter, M.C.; Krafcik, K.L.; Domeier, L.A.; Sickafoose, S.M.; Patel, K.D.; Gardea, A. Low-distortion, high-strength bonding of thermoplastic microfluidic devices employing case-II diffusion-mediated permeant activation. Lab A Chip 2007, 7, 1825–1831. [Google Scholar] [CrossRef] [PubMed]
- Grant, E.; Halstead, B.J. Dielectric parameters relevant to microwave dielectric heating. Chem. Soc. Rev. 1998, 27, 213–224. [Google Scholar]
Thermoplastic/Solvent | Hildebrand Solubility Parameter, δ [(J/cm3)1/2] | Dielectric Constant, εs |
---|---|---|
Polymethylmethacrylate (PMMA) | 20.1 | 4.9 |
Acetone | 20.4 | 20.7 |
Ethanol | 26.0 | 24.5 |
Water | 47.7 | 80.4 |
Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in published maps and institutional affiliations. |
© 2022 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
Share and Cite
Tsao, C.-W.; Chang, C.-Y.; Chien, P.-Y. Microwave-Assisted Solvent Bonding for Polymethyl Methacrylate Microfluidic Device. Micromachines 2022, 13, 1131. https://doi.org/10.3390/mi13071131
Tsao C-W, Chang C-Y, Chien P-Y. Microwave-Assisted Solvent Bonding for Polymethyl Methacrylate Microfluidic Device. Micromachines. 2022; 13(7):1131. https://doi.org/10.3390/mi13071131
Chicago/Turabian StyleTsao, Chia-Wen, Chang-Yen Chang, and Po-Yen Chien. 2022. "Microwave-Assisted Solvent Bonding for Polymethyl Methacrylate Microfluidic Device" Micromachines 13, no. 7: 1131. https://doi.org/10.3390/mi13071131
APA StyleTsao, C. -W., Chang, C. -Y., & Chien, P. -Y. (2022). Microwave-Assisted Solvent Bonding for Polymethyl Methacrylate Microfluidic Device. Micromachines, 13(7), 1131. https://doi.org/10.3390/mi13071131